CN208196371U - A kind of three axis numerically controlled machine - Google Patents
A kind of three axis numerically controlled machine Download PDFInfo
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- CN208196371U CN208196371U CN201820067359.4U CN201820067359U CN208196371U CN 208196371 U CN208196371 U CN 208196371U CN 201820067359 U CN201820067359 U CN 201820067359U CN 208196371 U CN208196371 U CN 208196371U
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Abstract
本实用新型公开了一种三轴数控机床及其定位方法。该三轴数控机床包括基座、位于基座上方的工作台、固定在基座上的支架、安装在支架上的三组刀轴组件、以及一刀头容纳盒,所述的基座与工作台之间设置有一驱动工作台沿基座Y轴方向运行的Y轴驱动机构;所述的三组刀轴组件位于工作台上方,并且三组刀轴组件相对固定安装在支架上,三组刀轴组件通过一X轴驱动机构实现在支架上沿X轴方向的运行;所述的刀头容纳盒固定在工作台上,并且刀头容纳盒中对应三组刀轴组件分别设置有刀头支架,于每个刀头支架上开设有用于放置刀头的插孔。采用上述技术方案后,本实用新型同时设置有三组刀轴组件和三组对应的刀头支架,可同时完成对三个工件的加工。本实用新型特别适合一些数量大、体积小的工件,例如手机边框等。
The utility model discloses a three-axis numerical control machine tool and a positioning method thereof. The three-axis CNC machine tool includes a base, a workbench above the base, a bracket fixed on the base, three sets of cutter shaft assemblies installed on the bracket, and a cutter head receiving box. The base and the workbench There is a Y-axis drive mechanism that drives the worktable to run along the Y-axis direction of the base; the three sets of cutter shaft assemblies are located above the worktable, and the three sets of cutter shaft assemblies are relatively fixedly installed on the bracket. The assembly realizes running along the X-axis direction on the bracket through an X-axis drive mechanism; the cutter head receiving box is fixed on the workbench, and the cutter head holders are respectively provided with three groups of cutter shaft assemblies corresponding to the cutter head receiving box, A socket for placing a cutter head is opened on each cutter head support. After adopting the above technical scheme, the utility model is provided with three sets of cutter shaft assemblies and three sets of corresponding cutter head supports at the same time, which can complete the processing of three workpieces at the same time. The utility model is especially suitable for some workpieces with large quantity and small volume, such as mobile phone frames and the like.
Description
技术领域technical field
本实用新型涉及数控机床技术领域,尤其涉及一种三轴数控机床。The utility model relates to the technical field of numerical control machine tools, in particular to a three-axis numerical control machine tool.
背景技术Background technique
数控机床是数字控制机床的简称,是一种装有程序控制系统的自动化机床。该控制系统能够逻辑地处理具有控制编码或其他符号指令规定的程序,并将其译码,用代码化的数字表示,通过信息载体输入数控装置。经运算处理由数控装置发出各种控制信号,控制机床的动作,按图纸要求的形状和尺寸,自动地将零件加工出来。CNC machine tool is the abbreviation of numerical control machine tool, which is an automatic machine tool equipped with a program control system. The control system can logically process programs with control codes or other symbolic instructions, decode them, express them in coded numbers, and input them into the numerical control device through the information carrier. After calculation and processing, various control signals are sent by the numerical control device to control the movement of the machine tool, and the parts are automatically processed according to the shape and size required by the drawing.
简单的数控机床通常具有一个刀轴,一工作台,将工件固定在工作台上,通过驱动机构实现在X/Y/Z三个方向对工件进行加工。工件在加工过程中,通常需要使用不同的刀头,所以一般会在数控机床中设置一个刀头收纳盒,在刀头收纳盒中放置有多种不同规格的刀头,根据需要可更换不同的刀头。A simple CNC machine tool usually has a cutter shaft and a worktable, the workpiece is fixed on the worktable, and the workpiece is processed in the three directions of X/Y/Z through the driving mechanism. During the processing of the workpiece, it is usually necessary to use different cutter heads, so a cutter head storage box is generally set in the CNC machine tool, and there are a variety of different specifications of cutter heads in the cutter head storage box, which can be replaced according to needs. knife head.
数控机床虽然可以实现自动加工,但是由于每组刀轴组件每次只能加工一个工件,对于一些体积小、数量多的产品而言,这种单轴数控机床的生产效率较低,所以目前市面上出现有双轴或者多粥数控机床,其每次可以加工两件以上工件,但是对于多轴数控机床,其加工相对复杂,特别是在换刀头的过程中,必须确保每个刀轴与每个刀头收纳盒中对应的刀头保持精装定位,如何实现多个刀轴与刀头容纳盒中的刀头对应,是一个加工难题,由于每个刀轴同时需要配备多个刀头,采用三组刀轴同时配备三组刀头,所有刀轴与至对应的刀头均需要一一对应,这样加工难度较大,定位基准也难以确定。本实用新型就是在此基础上进行改进而设计。Although CNC machine tools can realize automatic processing, since each set of cutter shaft assemblies can only process one workpiece at a time, for some products with small volume and large quantities, the production efficiency of this single-axis CNC machine tool is low, so the current market There are two-axis or multi-axis CNC machine tools on the Internet, which can process more than two workpieces at a time, but for multi-axis CNC machine tools, the processing is relatively complicated, especially in the process of changing the tool head. The corresponding cutter head in each cutter head storage box keeps the hardcover positioning. How to realize the correspondence between multiple cutter shafts and the cutter heads in the cutter head storage box is a processing problem. Since each cutter shaft needs to be equipped with multiple cutter heads at the same time, Three sets of cutter shafts are equipped with three sets of cutter heads at the same time, and all the cutter shafts need to be in one-to-one correspondence with the corresponding cutter heads, which is difficult to process and difficult to determine the positioning reference. The utility model improves and designs on this basis exactly.
实用新型内容Utility model content
本实用新型所要解决的技术问题就是针对现有技术不足,提供了一种三轴数控机床。The technical problem to be solved by the utility model is to provide a three-axis numerical control machine tool for the deficiencies of the prior art.
为解决上述技术问题,本实用新型采用如下技术方案:一种三轴数控机床包括:基座、位于基座上方的工作台、固定在基座上的支架、安装在支架上的三组刀轴组件、以及一刀头容纳盒,所述的基座与工作台之间设置有一驱动工作台沿基座Y轴方向运行的Y轴驱动机构;所述的三组刀轴组件位于工作台上方,并且三组刀轴组件相对固定安装在支架上,三组刀轴组件通过一X轴驱动机构实现在支架上沿X轴方向的运行;所述的刀头容纳盒固定在工作台上,并且刀头容纳盒中对应三组刀轴组件分别设置有刀头支架,于每个刀头支架上开设有用于放置刀头的插孔。In order to solve the above technical problems, the utility model adopts the following technical scheme: a three-axis CNC machine tool includes: a base, a workbench located above the base, a bracket fixed on the base, and three sets of cutter shafts installed on the bracket assembly, and a cutter head housing box, a Y-axis drive mechanism that drives the worktable to run along the Y-axis direction of the base is provided between the base and the workbench; the three sets of cutter shaft assemblies are located above the workbench, and The three groups of cutter shaft assemblies are relatively fixedly installed on the bracket, and the three groups of cutter shaft assemblies realize the operation along the X-axis direction on the bracket through an X-axis drive mechanism; the cutter head receiving box is fixed on the workbench, and the cutter head Corresponding to the three sets of cutter shaft assemblies in the containing box, cutter head brackets are respectively provided, and a socket for placing a cutter head is opened on each cutter head bracket.
进一步而言,上述技术方案中,所述的基座上方设置有一机罩,所述的机罩前面设置有一窗口,于窗口处设置有推拉玻璃门;于机罩的一侧设置有操控台,该操控台枢接于机罩的侧面。Further, in the above technical solution, a hood is arranged above the base, a window is arranged in front of the hood, and a sliding glass door is arranged at the window; a console is arranged on one side of the hood, The console is pivotally connected to the side of the machine cover.
进一步而言,上述技术方案中,所述的基座上表面形成有一个下凹槽,于所述下凹槽的表面开设有导流槽,并且于导流槽内设置有向下贯穿的导流孔。Further, in the above technical solution, a lower groove is formed on the upper surface of the base, a flow guide groove is opened on the surface of the lower groove, and a guide groove penetrating downward is provided in the flow guide groove. Orifice.
进一步而言,上述技术方案中,所述的基座下方对应导流孔的位置设置有导流件,该导流件出水口与一集液槽连通,所述的集液槽内设置有滤网。Further, in the above technical solution, a flow guide is provided at the position corresponding to the flow guide hole under the base, and the water outlet of the flow guide is connected to a liquid collection tank, and a filter is arranged in the liquid collection tank. network.
进一步而言,上述技术方案中,所述的工作台的台面由若干条形台间隔分布构成;所述的Y轴驱动机构包括:固定在基座上表面的Y轴导向台、设置于Y轴导向台内的Y轴导轨、与Y轴导轨配合的Y轴滑块、固定在基座上的Y轴马达、通过Y轴马达驱动的Y轴丝杆、以及一与Y轴丝杆配合的Y轴丝杆套;所述的Y轴滑块和Y轴丝杆套固定在一Y轴连动板上,该Y轴连动板的两端由Y轴导向台的两侧延伸出,并通过一垫块与工作台固定。Furthermore, in the above technical solution, the table surface of the workbench is composed of several bar-shaped tables distributed at intervals; the Y-axis drive mechanism includes: a Y-axis guide table fixed on the upper surface of the base, a Y-axis guide table fixed on the Y-axis The Y-axis guide rail in the guide table, the Y-axis slider matched with the Y-axis guide rail, the Y-axis motor fixed on the base, the Y-axis screw driven by the Y-axis motor, and a Y-axis screw matched with the Y-axis screw. Shaft screw sleeve; the Y-axis slider and the Y-axis screw sleeve are fixed on a Y-axis linkage plate, and the two ends of the Y-axis linkage plate are extended from both sides of the Y-axis guide table, and pass through A spacer is fixed with the workbench.
进一步而言,上述技术方案中,所述的X轴驱动机构包括:与三组刀轴组件同时固定的一X轴连动板、设置于X轴连动板的X轴导轨、与X轴导轨配合的X轴滑块、固定在支架上的X轴马达、通过X轴马达驱动的X轴丝杆、以及一与X轴丝杆配合的X轴丝杆套;所述的X轴滑块X和X轴丝杆套X固定在所述的X轴连动板上,通过X轴马达驱动X轴丝杆转动,带动X轴丝杆套及X轴连动板沿X轴导轨移动。Further, in the above technical solution, the X-axis drive mechanism includes: an X-axis linkage plate fixed simultaneously with three sets of cutter shaft assemblies, an X-axis guide rail arranged on the X-axis linkage plate, and an X-axis guide rail A matching X-axis slider, an X-axis motor fixed on the bracket, an X-axis screw driven by the X-axis motor, and an X-axis screw sleeve matched with the X-axis screw; the X-axis slider X and the X-axis screw sleeve X are fixed on the X-axis linkage plate, and the X-axis screw is driven by the X-axis motor to rotate, driving the X-axis screw sleeve and the X-axis linkage plate to move along the X-axis guide rail.
进一步而言,上述技术方案中,所述的刀头容纳盒包括:盒体和盖体,所述的与三组刀轴组件对应的三个刀头支架位于盒体内;每个刀头支架中对应位置的插孔分别与三组刀轴组件中的刀轴位置对应。Further, in the above technical solution, the cutter head receiving box includes: a box body and a cover body, and the three cutter head brackets corresponding to the three groups of cutter shaft assemblies are located in the box body; The sockets at the corresponding positions correspond to the positions of the cutter shafts in the three groups of cutter shaft assemblies respectively.
进一步而言,上述技术方案中,所述的盖体通过盖体驱动机构与盒体连接;所述的盖体驱动机构包括:固定在盒体上的盒体气缸、固定在盒体上的盒体导杆、与盒体导杆配合并且固定在盖体固定的盒体滑块;其中所述盒体气缸的活塞杆末端与盖体固定,通过盒体气缸推动盖体与盒体配合或者分离。Further, in the above technical solution, the cover is connected to the box body through a cover driving mechanism; the cover driving mechanism includes: a box cylinder fixed on the box body, a box body fixed on the box body Body guide rod, matched with the box body guide rod and fixed on the box body slider fixed on the cover body; wherein the end of the piston rod of the box body cylinder is fixed to the cover body, and the box body cylinder is used to push the cover body to cooperate with or separate from the box body .
采用上述技术方案后,本实用新型同时设置有三组刀轴组件和三组对应的刀头支架,可同时完成对三个工件的加工。本实用新型特别适合一些数量大、体积小的工件,例如手机边框等。After adopting the above technical scheme, the utility model is provided with three sets of cutter shaft assemblies and three sets of corresponding cutter head supports at the same time, which can complete the processing of three workpieces at the same time. The utility model is especially suitable for some workpieces with large quantity and small volume, such as mobile phone frames and the like.
附图说明:Description of drawings:
图1是本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2是本实用新型的立体图;Fig. 2 is a perspective view of the utility model;
图3是本实用新型中去掉机罩后的主视图;Fig. 3 is the front view after removing the hood in the utility model;
图4是本实用新型中去掉机罩后的立体图;Fig. 4 is a perspective view after removing the hood in the utility model;
图5是图4中另一视角的立体图;Fig. 5 is a perspective view of another viewing angle in Fig. 4;
图6是本实用新型中导流槽与集液槽的立体图;Fig. 6 is a perspective view of a diversion tank and a liquid collection tank in the utility model;
图7是本实用新型中工作台部分的立体图;Fig. 7 is a perspective view of the workbench part in the utility model;
图8是图7底部视角的立体图;Fig. 8 is a perspective view of the bottom angle of Fig. 7;
图9是本实用新型中三组刀轴组件与支架部分的立体图;Fig. 9 is a perspective view of three sets of cutter shaft assemblies and bracket parts in the utility model;
图10是图9的立体分解图;Fig. 10 is a three-dimensional exploded view of Fig. 9;
图11是本实用新型中刀头容纳盒的立体图;Fig. 11 is a perspective view of the cutter head containing box in the utility model;
图12是图11的立体图分解图。FIG. 12 is an exploded perspective view of FIG. 11 .
具体实施方式Detailed ways
下面结合具体实施例对本实用新型进行详细说明。The utility model is described in detail below in conjunction with specific embodiments.
见图1-图5所示,本实用新型为一种三轴数控机床,其包括:基座1、工作台2、支架3、三组刀轴组件4、刀头容纳盒5、刀头6、机罩7、操控台8以及冷水机9。As shown in Figures 1-5, the utility model is a three-axis CNC machine tool, which includes: a base 1, a workbench 2, a bracket 3, three sets of cutter shaft assemblies 4, a cutter head receiving box 5, and a cutter head 6 , hood 7, console 8 and chiller 9.
所述的基座1作为本实用新型的承载部件,其上方设置有一机罩7,所述的机罩7前面设置有一窗口71,于窗口71处设置有推拉玻璃门72。在本实用新型工作过程中,工件在加工过程中会产生碎屑,机罩7可以防止碎屑的飞溅。同时,通过推拉玻璃门72不仅可以随时观察工件的加工过程,并且在出现异常情况是,可以打开推拉玻璃门72进行维修作业。The base 1 is used as a bearing part of the present invention, and a machine cover 7 is arranged above it, and a window 71 is arranged in front of the said machine cover 7, and a sliding glass door 72 is arranged at the window 71 . In the working process of the utility model, the workpiece will produce chips during the machining process, and the machine cover 7 can prevent the chips from splashing. Simultaneously, the processing process of the workpiece can be observed at any time through the sliding glass door 72, and when abnormal conditions occur, the sliding glass door 72 can be opened for maintenance work.
另外,在于机罩7的一侧设置有操控台8,该操控台8枢接于机罩8的侧面。该操控台8 可以根据需要进行转动,从而调整到适合作业员的角度。冷水机9用于冷却液的供应。In addition, a console 8 is disposed on one side of the hood 7 , and the console 8 is pivotally connected to the side of the hood 8 . The console 8 can be rotated as required, so as to be adjusted to an angle suitable for the operator. Chiller 9 is used for cooling liquid supply.
所述的基座1上表面形成有一个下凹槽10,于所述下凹槽10的表面开设有导流槽11,并且于导流槽11内设置有向下贯穿的导流孔12,导流孔12上设置有滤网。由于数控机床在加工过程中,需要使用冷却液对刀头进行冷却,这些冷却液需要进行收集,冷却液掉落在基座1上表面的下凹槽10中,汇集的冷却液会流入较低的导流槽11中,再通过导流孔 12向下排放。导流槽11设置有两条,正好位于工作台2的左右两侧的边缘位置,这样工作台上掉落的冷却液、碎屑等刚好可以流入导流槽11中。导流孔12上设置的滤网可以过来加工过程中产生的碎屑。A lower groove 10 is formed on the upper surface of the base 1, and a flow guide groove 11 is opened on the surface of the lower groove 10, and a flow guide hole 12 penetrating downward is provided in the flow guide groove 11, A filter screen is arranged on the guide hole 12 . Because the CNC machine tool needs to use coolant to cool the cutter head during the machining process, these coolants need to be collected, and the coolant falls in the lower groove 10 on the upper surface of the base 1, and the collected coolant will flow into the lower In the diversion groove 11, it is discharged downward through the diversion hole 12. There are two diversion grooves 11 , which are just located at the edge positions of the left and right sides of the workbench 2 , so that the cooling liquid and chips falling from the workbench can just flow into the diversion grooves 11 . The filter screen provided on the diversion hole 12 can remove debris generated during the processing.
结合图6所示,当汇集的冷却液通过导流孔12向下排放后,通过一个导流件13将汇集的冷却液向外排放。导流件13位于所述的基座1下方,并正好位于对应导流孔12。该导流件13具有一定的倾斜角度,其出水口位于较低的一端,并与一集液槽14连通。冷却液通过集液槽14再次回收处理后,可再次循环使用。所述的集液槽14内设置有滤网141,冷却液通过导流件13导流进入集液槽14后,需要通过再次过滤。As shown in FIG. 6 , after the collected cooling liquid is discharged downward through the guide hole 12 , the collected cooling liquid is discharged outward through a guide member 13 . The deflector 13 is located under the base 1 and just located in the corresponding deflector hole 12 . The deflector 13 has a certain inclination angle, and its water outlet is located at the lower end, and communicates with a liquid collection tank 14 . After the cooling liquid is recovered and processed through the liquid collecting tank 14 again, it can be recycled again. The liquid collecting tank 14 is provided with a filter screen 141 , and after the cooling liquid is guided into the liquid collecting tank 14 through the deflector 13 , it needs to be filtered again.
结合图7、图8所示,工作台2设置在基座1上方,在基座1与工作台2之间设置有一Y轴驱动机构20,通过Y轴驱动机构20驱动工作台2沿基座1的Y轴方向运行。As shown in Fig. 7 and Fig. 8, the workbench 2 is arranged above the base 1, and a Y-axis drive mechanism 20 is arranged between the base 1 and the workbench 2, and the workbench 2 is driven along the base through the Y-axis drive mechanism 20. 1 running in the direction of the Y axis.
所述的工作台2大体呈矩形,其台面由若干条形台21间隔分布构成,条形台21之间形成有间隔的沟槽,这些沟槽可以用于冷却液的导流。工作台2的外围设置有一圈凸缘22,位于左右两侧的凸缘22上开设有孔槽,在工作台2的前后两端还设置有一个前后导流槽23。工作台2汇集的冷却液由两侧向下导流,正好掉落在基座1上两条导流槽11中。The workbench 2 is generally rectangular, and its surface is composed of a plurality of bar-shaped tables 21 distributed at intervals. Spaced grooves are formed between the bar-shaped tables 21, and these grooves can be used for guiding flow of cooling liquid. A ring of flanges 22 is arranged on the periphery of the workbench 2 , holes are provided on the flanges 22 on the left and right sides, and a front and rear guide groove 23 is also arranged at the front and rear ends of the workbench 2 . The cooling liquid collected by the workbench 2 is guided downward from both sides, and just falls into the two guide grooves 11 on the base 1 .
所述的Y轴驱动机构20包括:固定在基座1上表面的Y轴导向台201、设置于Y轴导向台201内的Y轴导轨202、与Y轴导轨202配合的Y轴滑块203、固定在基座1上的Y 轴马达204、通过Y轴马达204驱动的Y轴丝杆205、以及一与Y轴丝杆205配合的Y轴丝杆套206。所述的Y轴导向台201的上表面封盖有盖板209,以防止冷却液掉落在Y轴导向台201内部。The Y-axis driving mechanism 20 includes: a Y-axis guide table 201 fixed on the upper surface of the base 1, a Y-axis guide rail 202 arranged in the Y-axis guide table 201, and a Y-axis slider 203 matched with the Y-axis guide rail 202 , a Y-axis motor 204 fixed on the base 1 , a Y-axis screw 205 driven by the Y-axis motor 204 , and a Y-axis screw sleeve 206 matched with the Y-axis screw 205 . The upper surface of the Y-axis guide table 201 is covered with a cover plate 209 to prevent the coolant from falling inside the Y-axis guide table 201 .
所述的Y轴滑块203和Y轴丝杆套206固定在一Y轴连动板207上,该Y轴连动板207的两端由Y轴导向台201的两侧延伸出,并通过一垫块208与工作台2固定。工作时,Y 轴马达204驱动Y轴丝杆205转动,与Y轴丝杆205配合的Y轴丝杆套206将沿Y轴丝杆 205前后移动,并带动Y轴连动板207移动,实现工作台2沿基座Y轴方向的移动。The Y-axis slider 203 and the Y-axis screw sleeve 206 are fixed on a Y-axis linkage plate 207, and the two ends of the Y-axis linkage plate 207 extend from both sides of the Y-axis guide table 201, and pass through A pad 208 is fixed with the workbench 2 . During work, the Y-axis motor 204 drives the Y-axis screw rod 205 to rotate, and the Y-axis screw rod sleeve 206 matched with the Y-axis screw rod 205 will move forward and backward along the Y-axis screw rod 205, and drive the Y-axis linkage plate 207 to move, realizing The movement of the worktable 2 along the Y-axis direction of the base.
结合图9、图10所示,所述的三组刀轴组件4位于工作台2上方,并且三组刀轴组件4相对固定安装在支架3上,三组刀轴组件4通过一X轴驱动机构40实现在支架3上沿X 轴方向的运行。支架3为一龙门架,三组刀轴组件4设置在支架3上横梁上,具体结构如下:As shown in Figure 9 and Figure 10, the three sets of cutter shaft assemblies 4 are located above the workbench 2, and the three sets of cutter shaft assemblies 4 are relatively fixedly installed on the bracket 3, and the three sets of cutter shaft assemblies 4 are driven by an X axis The mechanism 40 realizes running along the X-axis direction on the support 3 . The support 3 is a gantry frame, and three groups of cutter shaft assemblies 4 are arranged on the upper beam of the support 3, and the specific structure is as follows:
所述额X轴驱动机构40包括:与三组刀轴组件4同时固定的一X轴连动板401、设置于X轴连动板401的X轴导轨402、与X轴导轨402配合的X轴滑块403、固定在支架3 上的X轴马达404、通过X轴马达404驱动的X轴丝杆405、以及一与X轴丝杆405配合的X轴丝杆套406。所述的X轴滑块X03和X轴丝杆套X06固定在所述的X轴连动板401 上,通过X轴马达404驱动X轴丝杆405转动,带动X轴丝杆套406及X轴连动板401沿 X轴导轨402移动。The X-axis driving mechanism 40 includes: an X-axis linkage plate 401 fixed simultaneously with three sets of cutter shaft assemblies 4, an X-axis guide rail 402 arranged on the X-axis linkage plate 401, and an X-axis guide rail 402 matched with the X-axis guide rail 402. A shaft slider 403 , an X-axis motor 404 fixed on the bracket 3 , an X-axis screw 405 driven by the X-axis motor 404 , and an X-axis screw sleeve 406 matched with the X-axis screw 405 . The X-axis slider X03 and the X-axis screw cover X06 are fixed on the X-axis linkage plate 401, and the X-axis screw 405 is driven by the X-axis motor 404 to rotate, driving the X-axis screw cover 406 and the X-axis The axis linkage plate 401 moves along the X-axis guide rail 402 .
工作时,将工件通过夹具固定在工作台2上,X轴驱动机构40结合Y轴驱动机构20可实现工件与三组刀轴组件4之间产生X/Y轴方向的。对于Z轴方向上的移动,是通过刀轴组件4自身产生的,每个刀轴组件4上设置有Z轴驱动机构,该Z轴驱动机构与X轴驱动机构40、Y轴驱动机构20结构类似,同样采用的是丝杆驱动机构。其包括一个与X轴连动板401的固定连接的固定盒41,设置在固定盒41中的Z轴驱动机构42,Z轴驱动机构42与刀轴滑板43连动,刀轴组件4中的刀轴部44安装在刀轴滑板43上,并通过Z轴驱动机构42实现在Z轴方向的移动。During work, the workpiece is fixed on the workbench 2 through the fixture, and the X-axis drive mechanism 40 combined with the Y-axis drive mechanism 20 can realize the X/Y axis direction between the workpiece and the three sets of cutter shaft assemblies 4 . For the movement on the Z-axis direction, it is produced by the cutter shaft assembly 4 itself, and each cutter shaft assembly 4 is provided with a Z-axis drive mechanism. Similar, what also adopt is screw drive mechanism. It includes a fixed box 41 fixedly connected with the X-axis linkage plate 401, a Z-axis drive mechanism 42 arranged in the fixed box 41, the Z-axis drive mechanism 42 is linked with the knife shaft slide plate 43, and the knife shaft assembly 4 The cutter shaft part 44 is installed on the cutter shaft slide plate 43 and moves in the Z-axis direction through the Z-axis driving mechanism 42 .
结合以上所述,刀轴部44通过X轴驱动机构40、Y轴驱动机构20、Z轴驱动机构42 的驱动最终实现工件与刀轴部44之间产生X/Y/Z轴方向的移动,完成工件的加工。In combination with the above, the cutter shaft part 44 is driven by the X-axis drive mechanism 40, the Y-axis drive mechanism 20, and the Z-axis drive mechanism 42 to finally realize the movement in the X/Y/Z-axis direction between the workpiece and the cutter shaft part 44, Complete the processing of the workpiece.
本实用新型还设置有一刀头容纳盒5,刀头容纳盒5中放置有不同规格的刀头6,这些刀头6可供刀轴部44的刀头更换。结合图11、图12所示,所述的刀头容纳盒5固定在工作台2上,并且刀头容纳盒5中对应三组刀轴组件4分别设置有刀头支架51,于每个刀头支架51上开设有用于放置刀头6的插孔52。所述的刀头容纳盒5包括:盒体53和盖体 54,所述的与三组刀轴组件4对应的三个刀头支架51位于盒体53内;每个刀头支架51 中对应位置的插孔分别与三组刀轴组件4中的刀轴位置对应。The utility model is also provided with a cutter head containing box 5, and cutter heads 6 of different specifications are placed in the cutter head receiving box 5, and these cutter heads 6 can be replaced by the cutter heads of the cutter shaft portion 44. As shown in Fig. 11 and Fig. 12, the cutter head storage box 5 is fixed on the workbench 2, and the cutter head holders 51 are respectively arranged in the cutter head holder box 5 corresponding to the three groups of cutter shaft assemblies 4, and each cutter head An insertion hole 52 for placing the cutter head 6 is opened on the head support 51 . The cutter head receiving box 5 includes: a box body 53 and a cover body 54, and the three cutter head brackets 51 corresponding to the three groups of cutter shaft assemblies 4 are located in the box body 53; each cutter head bracket 51 corresponds to The jacks of the positions correspond to the positions of the cutter shafts in the three groups of cutter shaft assemblies 4 respectively.
为了防止在加工过程中冷却液、碎屑等落入刀头容纳盒5中,所以设置盖体54。为了实现盖体54的自动开启、关闭,本实用新型所述的盖体502通过盖体驱动机构50与盒体53连接。所述的盖体驱动机构50包括:固定在盒体53上的盒体气缸501、固定在盒体53 上的盒体导杆503、与盒体导杆503配合并且固定在盖体54固定的盒体滑块504;其中所述盒体气缸501的活塞杆502末端与盖体54固定,通过盒体气缸501推动盖体54与盒体 53配合或者分离。In order to prevent coolant, debris, etc. from falling into the bit receiving box 5 during machining, a cover body 54 is provided. In order to realize the automatic opening and closing of the cover body 54 , the cover body 502 described in the utility model is connected with the box body 53 through the cover body driving mechanism 50 . The cover driving mechanism 50 includes: a box body cylinder 501 fixed on the box body 53, a box body guide rod 503 fixed on the box body 53, a box body guide rod 503 matched and fixed on the cover body 54. Box slider 504; wherein the end of the piston rod 502 of the box cylinder 501 is fixed to the cover 54, and the box cylinder 501 pushes the cover 54 to cooperate with or separate from the box 53.
结合以上所述,本实用新型工作时,刀头容纳盒5中对应三组刀轴组件4分别设置有刀头支架51,于每个刀头支架51上开设有用于放置刀头6的插孔52。当需要换刀头时,三组刀轴组件4首先通过X轴驱动机构40、Y轴驱动机构20驱动移动至刀头容纳盒5的上方,然后再通过Z轴驱动机构42向下移动至刀头容纳盒5内,落入对应的刀头6上,以实现刀头容纳盒5中放置的刀头6的安装。由于每个刀轴部44对应一个刀头支架51,而刀头支架51中设置有多个插孔52,例如本实用新型实施例中设置了9个插孔。在换刀头过程中,必须保持装配的精确,误差小,否则就会导致刀轴部44与插孔52不对应,导致无法换刀头,或者换刀头不顺畅。而本实用新型中设置有三组刀轴组件4,这更增加了加工及装配的难度,所以本实用新型采用了如下的定位方法。In conjunction with the above, when the utility model is working, the three groups of cutter shaft assemblies 4 in the cutter head receiving box 5 are respectively provided with cutter head brackets 51, and each cutter head holder 51 is provided with a jack for placing the cutter head 6 52. When it is necessary to change the cutter head, the three groups of cutter shaft assemblies 4 are first driven and moved to the top of the cutter head receiving box 5 by the X-axis drive mechanism 40 and the Y-axis drive mechanism 20, and then moved down to the cutter head by the Z-axis drive mechanism 42. In the head receiving box 5, drop onto the corresponding cutter head 6, to realize the installation of the cutter head 6 placed in the cutter head receiving box 5. Since each cutter shaft portion 44 corresponds to a cutter head bracket 51 , and a plurality of insertion holes 52 are provided in the cutter head holder 51 , for example, nine insertion holes are provided in the embodiment of the present invention. In the process of changing the cutter head, the assembly must be accurate and the error is small, otherwise the cutter shaft portion 44 will not correspond to the insertion hole 52, resulting in the failure to change the cutter head or the difficulty of changing the cutter head. However, the utility model is provided with three sets of cutter shaft assemblies 4, which increases the difficulty of processing and assembly, so the utility model adopts the following positioning method.
本实用新型中三组刀轴组件4中刀轴位置与刀头支架51中每个插孔52所在位置的定位方法采用如下方法:本定位方法是先对三组刀轴组件4进行定位,然后以三组刀轴组件4作为加工基准,在刀头容纳盒5的刀头支架51上加工出插孔。具体而言,该方法包括下步骤:In the utility model, the positioning method of the position of the cutter shaft in the three groups of cutter shaft assemblies 4 and the position of each jack 52 in the cutter head support 51 adopts the following method: this positioning method is to first locate the three groups of cutter shaft assemblies 4, and then Taking the three sets of cutter shaft assemblies 4 as the machining reference, the insertion holes are processed on the cutter head holder 51 of the cutter head receiving box 5 . Specifically, the method includes the following steps:
然后,在将刀头收纳盒5固定安装到数控机床中;Then, the cutter head storage box 5 is fixedly installed in the numerically controlled machine tool;
最后,利用三组刀轴组件4在刀头收纳盒5的刀头支架51上加工出插孔。Finally, three sets of cutter shaft assemblies 4 are used to process insertion holes on the cutter head holder 51 of the cutter head storage box 5 .
第一步,安装三组刀轴组件4,这三组刀轴组件4均固定安装在一个X轴连动板401,实现三组刀轴组件4相对位置的定位。即,首先,将三组刀轴组件4相对固定安装在数控机床中,这样三组刀轴组件4中的三组刀轴部44固结为一体,后续将以这个组合作为定位基准。In the first step, three sets of cutter shaft assemblies 4 are installed, and the three sets of cutter shaft assemblies 4 are all fixedly mounted on an X-axis linkage plate 401 to realize relative positioning of the three sets of cutter shaft assemblies 4 . That is, first, the three sets of cutter shaft assemblies 4 are relatively fixedly installed in the CNC machine tool, so that the three sets of cutter shaft parts 44 in the three sets of cutter shaft assemblies 4 are consolidated into one body, and this combination will be used as a positioning reference later.
第二步,按照设计图纸,安装刀头容纳盒5,并在刀轴容纳盒5中安装支架51,这次处于粗部的装配定位。此时,支架51上并没有完全加工出插孔52。例如,如果插孔52的直径为6cm,支架51上先加工出的插孔粗坯,孔径先开设4-5cm即可。In the second step, according to the design drawing, the cutter head receiving box 5 is installed, and the bracket 51 is installed in the cutter shaft receiving box 5, this time at the assembly location of the rough part. At this time, the socket 52 is not completely processed on the bracket 51 . For example, if the diameter of the jack 52 is 6 cm, the rough blank of the jack that is processed earlier on the support 51 should be opened with a diameter of 4-5 cm.
第三步,在三组刀轴组件4的每个刀轴上安装铣刀6,并使三组刀轴组件4移动到刀轴容纳盒5上方,启动刀轴组件4,通过三头6开始在刀头支架51上铣出对应的插孔52。由于此时三组刀轴组件4已经固定,刀头容纳盒5及支架51也已经固定,即,三组刀轴组件4与支架51已经相对固定。此时,通过刀轴组件4中的刀轴部44对插孔粗坯进行扩孔,最终达到标准的孔径。在扩孔的过程中,即便刀轴组件4与原有的插孔粗坯存在较大的误差,在扩孔过程中,也会进行修改,最终实现三组刀轴组件4中刀轴位置与刀头支架 51中每个插孔52所在位置的精确定位。The third step is to install a milling cutter 6 on each cutter shaft of the three sets of cutter shaft assemblies 4, and move the three sets of cutter shaft assemblies 4 above the cutter shaft housing box 5, start the cutter shaft assembly 4, and start through the three heads 6 Corresponding socket holes 52 are milled out on the bit holder 51 . Since the three groups of cutter shaft assemblies 4 have been fixed at this time, the cutter head receiving box 5 and the bracket 51 have also been fixed, that is, the three groups of cutter shaft assemblies 4 and the bracket 51 have been relatively fixed. At this time, the rough blank for the insertion hole is enlarged through the cutter shaft part 44 in the cutter shaft assembly 4 to finally reach a standard hole diameter. In the process of reaming, even if there is a large error between the cutter shaft assembly 4 and the original jack blank, it will be modified during the reaming process, and finally the position of the cutter shafts in the three groups of cutter shaft assemblies 4 is consistent with the The precise positioning of the position of each insertion hole 52 in the cutter head support 51.
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model, All still belong to within the scope of the technical solution of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108145536A (en) * | 2018-01-12 | 2018-06-12 | 广东久久犇科技有限公司 | A kind of three axis numerically controlled machine and its localization method |
| CN110449924A (en) * | 2019-07-23 | 2019-11-15 | 南京工程学院 | A kind of numerically-controlled machine tool with Double-linkage workbench |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108145536A (en) * | 2018-01-12 | 2018-06-12 | 广东久久犇科技有限公司 | A kind of three axis numerically controlled machine and its localization method |
| CN108145536B (en) * | 2018-01-12 | 2024-11-22 | 广东久久犇科技有限公司 | A three-axis CNC machine tool and positioning method thereof |
| CN110449924A (en) * | 2019-07-23 | 2019-11-15 | 南京工程学院 | A kind of numerically-controlled machine tool with Double-linkage workbench |
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