CN208185936U - A light source structure with a wide light emitting surface - Google Patents
A light source structure with a wide light emitting surface Download PDFInfo
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- CN208185936U CN208185936U CN201820924022.0U CN201820924022U CN208185936U CN 208185936 U CN208185936 U CN 208185936U CN 201820924022 U CN201820924022 U CN 201820924022U CN 208185936 U CN208185936 U CN 208185936U
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Abstract
Description
技术领域technical field
本实用新型涉及LED照明技术领域,特别涉及一种出光面广的光源结构。The utility model relates to the technical field of LED lighting, in particular to a light source structure with a wide light emitting surface.
背景技术Background technique
灯具是不可缺少的照明用具,各个区域广泛地布设有各种灯具。随着人们生活水平的提高,对于灯具的要求也越来越高,具有节能环保、高光效等优点的LED灯具逐渐受到广大消费者的欢迎。现有LED灯具一般在灯盘上设置光源结构作照明光源使用,光源结构一般包括基板、布设于基板上的LED芯片,LED芯片通过荧光胶封装在基板,为了对LED芯片进行保护,传统结构会在荧光层上通过点胶机成型一透明的防水胶层,结构单一,外型笼统;而且由于LED芯片多以点光源发光,且多为朝外直射的发光方式,这样的设计导致照明光强度分布不均匀、发光范围狭窄、LED光源结构出光面小、光强度分布过度集中而使地面出现光斑的现象,且容易产生眩光使人感到晕眩,因此,一般会在LED芯片上设置一透光罩,现有的透光罩通过注塑机一体成型覆盖在LED芯片上,由于工艺的限制使得透光罩下端面紧密贴覆在LED芯片上,虽然光线得到一定的分散,但光线仍然会紧凑集中在中心位置处,中心外围的光照强度较为弱,如果需要大角度照明,则只能增加光源结构的数量来满足照明需求,这不仅安装使用麻烦,而且使用成本高,不经济环保,结构设计较为呆板单一,缺乏新颖性,难以满足不同场所、不同使用者的不同要求。Lamps are indispensable lighting appliances, and various lamps are widely distributed in various areas. With the improvement of people's living standards, the requirements for lamps are getting higher and higher, and LED lamps with advantages such as energy saving, environmental protection, and high light efficiency are gradually welcomed by consumers. Existing LED lamps generally use a light source structure on the lamp panel as a lighting source. The light source structure generally includes a substrate and an LED chip arranged on the substrate. The LED chip is packaged on the substrate with fluorescent glue. In order to protect the LED chip, the traditional structure will On the fluorescent layer, a transparent waterproof adhesive layer is formed by a dispensing machine. Uneven distribution, narrow luminous range, small light emitting surface of LED light source structure, excessive concentration of light intensity distribution, causing light spots on the ground, and easy to generate glare to make people feel dizzy. Cover, the existing light-transmitting cover is integrally formed on the LED chip by an injection molding machine. Due to the limitation of the process, the lower end surface of the light-transmitting cover is closely attached to the LED chip. Although the light is dispersed to a certain extent, the light will still be compact and concentrated. At the center position, the light intensity around the center is relatively weak. If large-angle lighting is required, the number of light source structures can only be increased to meet the lighting requirements. It is rigid and single, lacks novelty, and is difficult to meet the different requirements of different places and different users.
因此,如何实现解决现有技术问题是业内亟待解决的技术问题。Therefore, how to solve the existing technical problems is an urgent technical problem in the industry.
发明内容Contents of the invention
本实用新型的主要目的是提供一种出光面广的光源结构,旨在实现一种结构设计合理,实用性强,出光面广,光线利用率高,光照效果好的光源结构。The main purpose of the utility model is to provide a light source structure with a wide light emitting surface, aiming to realize a light source structure with reasonable structural design, strong practicability, wide light emitting surface, high light utilization rate and good lighting effect.
本实用新型提出一种出光面广的光源结构,可安装灯具上,包括基板、设于基板上的LED芯片、覆盖在LED芯片上的荧光层,LED芯片通过一支架固定在基板上,支架上设有用于容置LED芯片的光源腔,支架上还设有环形凹槽,光源结构还包括固定在环形凹槽上并盖设在LED芯片上的透光罩,透光罩下端面环形均匀布设有若干剖面呈V字型的第一环形反光槽,透光罩下端面在与LED芯片的位置对应处形成一罩设在LED芯片上的空腔。The utility model proposes a light source structure with a wide light-emitting surface, which can be installed on a lamp, including a substrate, an LED chip arranged on the substrate, and a fluorescent layer covering the LED chip. The LED chip is fixed on the substrate through a bracket. There is a light source cavity for accommodating LED chips, and an annular groove is also provided on the bracket. The light source structure also includes a light-transmitting cover fixed on the ring-shaped groove and covered on the LED chip. The lower end surface of the light-transmitting cover is evenly arranged in a ring There are a number of first annular light-reflecting grooves with a V-shaped cross section, and a cavity on the LED chip is formed on the lower end surface of the light-transmitting cover corresponding to the position of the LED chip.
优选地,透光罩由透光的扩散材料制成。Preferably, the light-transmitting cover is made of a light-transmitting diffusion material.
优选地,空腔侧壁环形均匀布设有若干剖面呈V字型的第二环形反光槽。Preferably, a plurality of second annular light-reflecting grooves with a V-shaped cross-section are evenly arranged in a ring on the side wall of the cavity.
优选地,透光罩的剖面形状设置为扁圆台状。Preferably, the cross-sectional shape of the light-transmitting cover is set as an oblate circular truncated shape.
优选地,透光罩上端面中心位置处朝LED芯片方向凹设有呈倒圆锥形的凹腔。Preferably, an inverted conical cavity is recessed toward the direction of the LED chip at the center of the upper end surface of the light-transmitting cover.
优选地,LED芯片引出的导电引脚穿过支架并与基板电性连接。Preferably, the conductive pins led out from the LED chip pass through the bracket and are electrically connected to the substrate.
优选地,支架由绝缘材料制成。Preferably, the bracket is made of insulating material.
优选地,透光罩通过粘接方式固定在环形凹槽上。Preferably, the transparent cover is fixed on the annular groove by bonding.
优选地,透光罩设置为透明或磨砂。Preferably, the transparent cover is set to be transparent or frosted.
优选地,空腔的形状呈锥圆形设置。Preferably, the shape of the cavity is conical.
本实用新型光源结构,可安装到大角度照明的灯具上作照明光源使用,以实现大角度照明,实用方便,光源结构包括基板、设于基板上的LED芯片、覆盖在LED芯片上的荧光层,LED芯片通过支架固定在基板上。本实用新型光源结构还包括固定在支架上并罩设于LED芯片上的透光罩,透光罩下端面在与LED芯片的位置对应处形成一罩设在LED芯片上的空腔,空腔呈锥圆形设置,类似于子弹头的形状,同时透光罩上端面中心位置处朝LED芯片方向凹设有呈倒圆锥形的凹腔,凹腔与空腔的合理设置使得透光罩呈凹透镜设置,LED芯片朝外直射的平行光线通过凹透镜发生偏折后,光线得到发散,透过凹透镜的光线发散后光束变宽,因而光线变得均匀柔和,视觉效果极佳,达到了控制光束和防眩光的目的,而且由点光源转化为面光源,扩大了照射角度和增大光线照射范围,同时中间光线稍微削弱,避免光线过度集中而产生光斑、照明暗区的现象,周边光线增强,照明角度可到160度至180度,出光面广,满足大角度照明需求,无需额外添加灯具便可达到大范围照明的目的,经济环保,实用方便,光线利用率高,照明效果好,结构设计合理,造型新颖,具有较好的社会和经济效益,值得广泛推广和应用。The light source structure of the utility model can be installed on a lamp for large-angle lighting and used as a lighting source to realize large-angle lighting, which is practical and convenient. The light source structure includes a substrate, an LED chip on the substrate, and a fluorescent layer covering the LED chip. , the LED chip is fixed on the substrate through a bracket. The light source structure of the utility model also includes a light-transmitting cover fixed on the bracket and covering the LED chip, the lower end surface of the light-transmitting cover forms a cavity covering the LED chip at a position corresponding to the position of the LED chip, and the cavity It is set in a conical shape, similar to the shape of a bullet. At the same time, an inverted conical cavity is recessed at the center of the upper end surface of the light-transmitting cover toward the LED chip. The reasonable setting of the cavity and the cavity makes the light-transmitting cover look like Concave lens setting, the parallel light rays directed outward from the LED chip are deflected by the concave lens, and the light is diverged. The purpose of anti-glare, and the point light source is converted into a surface light source, which expands the irradiation angle and increases the light irradiation range. The angle can be from 160° to 180°, the light output area is wide, and it can meet the needs of large-angle lighting. It can achieve the purpose of wide-range lighting without adding additional lamps. It is economical and environmentally friendly, practical and convenient, with high light utilization rate, good lighting effect, and reasonable structural design. , novel in shape, with good social and economic benefits, it is worthy of widespread promotion and application.
附图说明Description of drawings
图1为本实用新型的一种出光面广的光源结构的一实施例的剖面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of an embodiment of a light source structure with a wide light emitting surface of the present invention;
图2为本实用新型的一种出光面广的光源结构的一实施例中的透光罩的剖面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of a light-transmitting cover in an embodiment of a light source structure with a wide light-emitting surface of the present invention;
图3为本实用新型的一种出光面广的光源结构的一实施例的立体结构示意图,其中透光罩未示出。Fig. 3 is a schematic perspective view of an embodiment of a light source structure with a wide light emitting surface of the present invention, wherein the light transmission cover is not shown.
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
参照图1至图3,提出本实用新型的一种出光面广的光源结构的一实施例,可安装到大角度照明的灯具上,包括基板100、设于基板100上的LED芯片200、覆盖在LED芯片200上的荧光层,LED芯片200通过一支架300固定在基板100上,支架300由绝缘材料制成,绝缘性能好,使用安全性能高。支架300上设有用于容置LED芯片200的光源腔302,LED芯片200通过荧光层封装在光源腔302内。本实施例LED芯片200引出的导电引脚穿过支架300并与基板100电性连接。Referring to Figures 1 to 3, an embodiment of a light source structure with a wide light emitting surface of the present invention is proposed, which can be installed on a lamp for large-angle lighting, including a substrate 100, an LED chip 200 disposed on the substrate 100, and a cover In the fluorescent layer on the LED chip 200, the LED chip 200 is fixed on the substrate 100 through a bracket 300, and the bracket 300 is made of insulating material with good insulation performance and high safety performance. The bracket 300 is provided with a light source cavity 302 for accommodating the LED chip 200, and the LED chip 200 is encapsulated in the light source cavity 302 through a fluorescent layer. In this embodiment, the conductive pins led out from the LED chip 200 pass through the bracket 300 and are electrically connected to the substrate 100 .
支架300上还设有环形凹槽301,光源结构还包括固定在环形凹槽301上并盖设在LED芯片200上的透光罩400,透光罩400由透光的扩散材料制成,透光性,并具有混光防眩的功能。透光罩400的剖面形状设置为圆台状,且为扁形的圆台状,透光罩400外侧壁设置为光滑的弧形曲面。透光罩400通过粘接方式固定在环形凹槽301上,环形凹槽301对透光罩400具有限位作用,同时对透光罩400的固定具有快速定位作用,提高光源结构的组装效率,缩短生产周期,降低生产成本,也避免了透光罩400移位,确保光源结构的照明效果,结构简单,设计合理而实用。The bracket 300 is also provided with an annular groove 301, and the light source structure also includes a light-transmitting cover 400 fixed on the annular groove 301 and covering the LED chip 200. The light-transmitting cover 400 is made of a light-transmitting diffusion material, which Optical, and has the function of mixing light and anti-glare. The cross-sectional shape of the light-transmitting cover 400 is set as a flat truncated cone, and the outer wall of the light-transmitting cover 400 is set as a smooth curved surface. The light-transmitting cover 400 is fixed on the annular groove 301 by bonding, and the annular groove 301 has a position-limiting effect on the light-transmitting cover 400, and at the same time has a fast positioning effect on the fixing of the light-transmitting cover 400, improving the assembly efficiency of the light source structure, The production cycle is shortened, the production cost is reduced, and the displacement of the translucent cover 400 is avoided to ensure the lighting effect of the light source structure. The structure is simple, and the design is reasonable and practical.
本实用新型透光罩400下端面在与LED芯片200的位置对应处形成一罩设在LED芯片200上的空腔402,空腔402的形状呈锥圆形设置,即空腔402的形状呈子弹头形状设置,空腔402设置为非真空状态,LED芯片200集中朝上照射的光线经过空腔402会发生折射现象,同时光线经过呈子弹头形状设置的空腔402侧壁也会发生折射现象,另外透光罩400上端面中心位置处朝LED芯片200方向凹设有呈倒圆锥形的凹腔404,凹腔404朝空腔402方向凹陷,凹腔404与透光罩400组合的形状呈苹果状,凹腔404与空腔402配合设于透光罩400的上端面和下端面上,使得罩设于LED芯片200上的透光罩400呈凹透镜设置,LED芯片200集中朝上照射的光线经过透光罩400并发生多次偏折,光线发散,透过透光罩400的光线发散后光束变宽,因而光线变得均匀柔和,视觉效果极佳,达到了控制光束和防眩光的目的,使有效照明范围亮度更均匀,消除了光污染。同时透过透光罩400的光线发散后光束变宽,由点光源转化为面光源,扩大了照射角度和增大光线照射范围,同时中间光线稍微削弱,避免光线过度集中而产生光斑、照明暗区的现象,周边光线增强,照明角度可到160度至180度,光线覆盖面积大,安装有本实用新型的光源结构的灯具可满足大角度照明需求,无需额外添加灯具便可达到大范围照明的目的,经济环保,实用方便。The lower end surface of the light-transmitting cover 400 of the utility model forms a cavity 402 covering the LED chip 200 at the position corresponding to the position of the LED chip 200. The shape of the cavity 402 is conical, that is, the shape of the cavity 402 The shape of the bullet head is set, the cavity 402 is set in a non-vacuum state, and the light irradiated upwards by the LED chip 200 will be refracted when passing through the cavity 402, and the light will also be refracted when passing through the side wall of the cavity 402 which is set in the shape of a bullet head In addition, an inverted conical concave cavity 404 is recessed toward the direction of the LED chip 200 at the center of the upper end surface of the light-transmitting cover 400, and the concave cavity 404 is concave toward the direction of the cavity 402. It is apple-shaped, and the concave cavity 404 and the cavity 402 are arranged on the upper end surface and the lower end surface of the light-transmitting cover 400, so that the light-transmitting cover 400 covering the LED chip 200 is set as a concave lens, and the LED chip 200 is irradiated concentratedly upward. The light passes through the light-transmitting cover 400 and is deflected multiple times, and the light diverges. After the light passing through the light-transmitting cover 400 diverges, the beam becomes wider, so the light becomes uniform and soft, and the visual effect is excellent, achieving the control of light beam and anti-glare The purpose is to make the brightness of the effective lighting range more uniform and eliminate light pollution. At the same time, after the light passing through the light-transmitting cover 400 diverges, the light beam becomes wider, and the point light source is transformed into a surface light source, which expands the irradiation angle and increases the light irradiation range. The phenomenon in the area, the surrounding light is enhanced, the lighting angle can reach 160 degrees to 180 degrees, and the light coverage area is large. The lamps installed with the light source structure of the utility model can meet the large-angle lighting requirements, and can achieve large-scale lighting without additional lamps Purpose, economy and environmental protection, practical and convenient.
而且,透光罩400下端面环形均匀布设有若干剖面呈V字型的第一环形反光槽401,空腔402的侧壁上环形均匀布设有若干剖面呈V字型的第二环形反光槽403,第一环形反光槽401和第二环形反光槽403具有反光作用,其合理设置,有效将偏折或直射过来的光线朝外反射,避免光污染,将有效光集中到有效照射范围内,增强光照强度,提高光效和光线利用率,即使低功率的光源结构也能达到高亮度的照明效果,经济实用,照明效果好;另外,第一环形反光槽401的设置还有利于透光罩400固定在环形凹槽301内,增强透光罩400与环形凹槽301间的连接强度,延长光源结构的使用寿命,设计合理,结构新颖而独特。Moreover, the lower end surface of the light-transmitting cover 400 is uniformly arranged with a plurality of first annular reflective grooves 401 in a V-shaped section, and the side wall of the cavity 402 is evenly arranged with a plurality of second annular reflective grooves 403 in a V-shaped section. , the first annular reflective groove 401 and the second annular reflective groove 403 have a reflective effect, and their reasonable setting can effectively reflect the deflected or direct light outward, avoid light pollution, concentrate the effective light into the effective irradiation range, and enhance the illumination Intensity, improve light efficiency and light utilization rate, even a low-power light source structure can achieve high-brightness lighting effects, economical and practical, and good lighting effects; in addition, the setting of the first annular reflective groove 401 is also conducive to the fixing of the light-transmitting cover 400 In the annular groove 301, the connection strength between the transparent cover 400 and the annular groove 301 is enhanced, the service life of the light source structure is prolonged, the design is reasonable, and the structure is novel and unique.
本实施例中,透光罩400可设置为透明或磨砂。In this embodiment, the transparent cover 400 can be set to be transparent or frosted.
综上所述,本实用新型光源结构,可安装到大角度照明的灯具上作照明光源使用,以实现大角度照明,其中透光罩400下端面在与LED芯片200的位置对应处形成一罩设在LED芯片200上的空腔402,空腔402呈锥圆形设置,类似于子弹头的形状,透光罩400的上端面中心位置处朝LED芯片200方向凹设有呈倒圆锥形的凹腔404,凹腔404与空腔402的合理设置使得透光罩400呈凹透镜设置,LED芯片200朝外直射的平行光线通过凹透镜发生偏折后,光线得到发散,光束变宽,因而光线变得均匀柔和,视觉效果极佳,达到了控制光束和防眩光的目的,而且由点光源转化为面光源,扩大了照射角度和增大光线照射范围,同时中间光线稍微削弱,避免光线过度集中而产生光斑、照明暗区的现象,周边光线增强,照明角度可到160度至180度,出光面广,满足大角度照明需求,无需额外添加灯具便可达到大范围照明的目的,经济环保,实用方便;另外第一环形反光槽401和第二环形反光槽403具有反光作用,增强光照强度,提高光效和光线利用率,真正实现了一种结构设计合理,实用性强,出光面广,光线利用率高,光照效果好的光源结构,具有广阔的市场前景。In summary, the light source structure of the present utility model can be installed on a lamp for large-angle lighting as a lighting source to realize large-angle lighting, wherein the lower end surface of the light-transmitting cover 400 forms a cover at the position corresponding to the position of the LED chip 200 The cavity 402 provided on the LED chip 200 is set in a conical shape, similar to the shape of a bullet, and the center position of the upper end surface of the light-transmitting cover 400 is recessed toward the direction of the LED chip 200. The concave cavity 404, the reasonable setting of the concave cavity 404 and the cavity 402 make the transparent cover 400 set as a concave lens, and the parallel light rays directed outward from the LED chip 200 are deflected by the concave lens, and the light beams are diverged, and the light beams become wider, so the light beams become wider. Even and soft, the visual effect is excellent, and the purpose of controlling the light beam and anti-glare is achieved, and the point light source is converted into a surface light source, which expands the irradiation angle and increases the light irradiation range. At the same time, the middle light is slightly weakened to avoid excessive concentration of light. The phenomenon of light spots and dark areas of lighting is generated, the surrounding light is enhanced, the lighting angle can reach 160 degrees to 180 degrees, and the light emitting surface is wide to meet the needs of large-angle lighting. The purpose of wide-range lighting can be achieved without additional lamps. It is economical, environmentally friendly, and practical. Convenient; in addition, the first annular reflective groove 401 and the second annular reflective groove 403 have a reflective effect, enhance the light intensity, improve light efficiency and light utilization rate, and truly realize a reasonable structure design, strong practicability, wide light output surface, and light The light source structure with high utilization rate and good lighting effect has broad market prospects.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only preferred embodiments of the present utility model, and are not therefore limiting the patent scope of the present utility model. All equivalent structural transformations made by using the utility model specification and accompanying drawings are directly or indirectly used in other related technologies. Fields are all included in the scope of patent protection of the utility model in the same way.
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