CN208161486U - A kind of rotary agitator tank - Google Patents
A kind of rotary agitator tank Download PDFInfo
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- CN208161486U CN208161486U CN201820524609.2U CN201820524609U CN208161486U CN 208161486 U CN208161486 U CN 208161486U CN 201820524609 U CN201820524609 U CN 201820524609U CN 208161486 U CN208161486 U CN 208161486U
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- 238000003756 stirring Methods 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 abstract description 17
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型涉及搅拌设备技术领域,特别涉及一种旋转式搅拌罐;包括支撑板、转盘、齿轮、第一电机、轴杆和搅拌罐;通过设置第一电机驱动齿轮自转,从而通过其啮合的齿圈带动转盘自转,从而带动转盘上固定的搅拌罐旋转,使搅拌罐内的物料不断进行卧式搅拌和立式搅拌之间的切换,由于转盘的转速要求低,通过转盘边缘设置齿圈与齿轮啮合的传动方式,起到了电机减速的作用,使第一电机驱动和制动更加省力,有效节约了能源的损耗;通过搅拌罐的不断旋转,物料在搅拌罐内的不断流动,有效避免搅拌死角,使物料得到高效且完全地搅拌。
The utility model relates to the technical field of stirring equipment, in particular to a rotary stirring tank; including a support plate, a turntable, a gear, a first motor, a shaft and a stirring tank; The ring gear drives the turntable to rotate, thereby driving the fixed mixing tank on the turntable to rotate, so that the materials in the mixing tank are continuously switched between horizontal mixing and vertical mixing. Due to the low speed requirement of the turntable, the ring gear and The transmission mode of gear meshing plays the role of motor deceleration, which makes the driving and braking of the first motor more labor-saving and effectively saves energy consumption; through the continuous rotation of the mixing tank, the continuous flow of materials in the mixing tank effectively avoids stirring The dead angle allows the materials to be mixed efficiently and completely.
Description
技术领域technical field
本实用新型涉及搅拌设备技术领域,特别涉及一种旋转式搅拌罐。The utility model relates to the technical field of stirring equipment, in particular to a rotary stirring tank.
背景技术Background technique
现有的搅拌设备多采用立式搅拌机或卧式搅拌机,无论是立式搅拌机还是卧式搅拌机,由于搅拌桨无法延伸至搅拌罐内的所有角落,因此通常都会存在搅拌死角,物料容易粘连在搅拌罐的死角,造成搅拌不完全的问题。Most of the existing mixing equipment adopts vertical mixer or horizontal mixer. Whether it is a vertical mixer or a horizontal mixer, since the stirring blade cannot extend to all corners of the mixing tank, there are usually dead corners in the mixing, and the material is easy to stick to the stirring tank. The dead angle of the tank causes the problem of incomplete mixing.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种旋转式搅拌罐,解决现有的立式搅拌机和卧式搅拌机存在的搅拌不完全的问题。The technical problem to be solved by the utility model is: to provide a rotary stirring tank to solve the problem of incomplete stirring existing in the existing vertical mixer and horizontal mixer.
为了解决上述技术问题,本实用新型采用的技术方案为:In order to solve the above technical problems, the technical solution adopted by the utility model is:
一种旋转式搅拌罐,包括支撑板、转盘、齿轮、第一电机、轴杆和搅拌罐;A rotary stirring tank, including a support plate, a turntable, a gear, a first motor, a shaft and a stirring tank;
所述支撑板与水平面垂直,所述支撑板中部设有第一通孔,所述第一通孔处设有轴承,所述转盘轴部连接有轴杆,所述轴杆连接于轴承,所述搅拌罐的侧部固定在转盘上,所述转盘的边缘设有齿圈,所述齿轮与齿圈啮合,所述齿轮在第一电机的带动下自转。The support plate is perpendicular to the horizontal plane, a first through hole is provided in the middle of the support plate, a bearing is provided at the first through hole, a shaft is connected to the shaft of the turntable, and the shaft is connected to the bearing. The side of the stirring tank is fixed on the turntable, and the edge of the turntable is provided with a ring gear, and the gear meshes with the ring gear, and the gear rotates by itself driven by the first motor.
进一步的,上述旋转式搅拌罐结构中,所述支撑板对应于齿轮轴部所在位置设有第二通孔,所述第一电机的轴部穿过第二通孔连接于齿轮的轴部。Further, in the structure of the above-mentioned rotary stirring tank, the support plate is provided with a second through hole corresponding to the location of the gear shaft, and the shaft of the first motor is connected to the shaft of the gear through the second through hole.
进一步的,上述旋转式搅拌罐结构中,还包括第二电机,所述第二电机连接于搅拌罐轴向的一端,所述搅拌罐内部设有搅拌桨,所述第二电机的轴部连接于搅拌桨。Further, the structure of the above-mentioned rotary stirring tank also includes a second motor, the second motor is connected to one end of the stirring tank in the axial direction, the inside of the stirring tank is provided with a stirring paddle, and the shaft of the second motor is connected to on the stirring paddle.
进一步的,上述旋转式搅拌罐结构中,所述搅拌桨包括与第二电机同轴设置的主轴和连接于主轴侧部的多条桨叶。Further, in the above rotary stirring tank structure, the stirring paddle includes a main shaft arranged coaxially with the second motor and a plurality of paddles connected to the side of the main shaft.
进一步的,上述旋转式搅拌罐结构中,所述轴杆连接于搅拌罐轴向的一端,所述搅拌罐轴向的另一端连接有盖体。Further, in the structure of the above-mentioned rotary stirring tank, the shaft rod is connected to one axial end of the stirring tank, and the other axial end of the stirring tank is connected to a cover.
本实用新型的有益效果在于:本实用新型涉及的旋转式搅拌罐结构中,通过设置第一电机驱动齿轮自转,从而通过其啮合的齿圈带动转盘自转,从而带动转盘上固定的搅拌罐旋转,使搅拌罐内的物料不断进行卧式搅拌和立式搅拌之间的切换,由于转盘的转速要求低,通过转盘边缘设置齿圈与齿轮啮合的传动方式,起到了电机减速的作用,使第一电机驱动和制动更加省力,有效节约了能源的损耗;通过搅拌罐的不断旋转,物料在搅拌罐内的不断流动,有效避免搅拌死角,使物料得到高效且完全地搅拌。The beneficial effect of the utility model is that: in the structure of the rotary mixing tank involved in the utility model, by setting the first motor to drive the gear to rotate, the ring gear meshed with it drives the rotation of the turntable, thereby driving the fixed mixing tank on the turntable to rotate, The material in the mixing tank is continuously switched between horizontal stirring and vertical stirring. Due to the low speed requirement of the turntable, the transmission mode of the ring gear meshing with the gear is set on the edge of the turntable, which plays the role of motor deceleration, so that the first The motor drive and braking are more labor-saving, which effectively saves energy loss; through the continuous rotation of the mixing tank, the material flows continuously in the mixing tank, effectively avoiding the dead angle of mixing, so that the material can be mixed efficiently and completely.
附图说明Description of drawings
图1为本实用新型具体实施方式的一种旋转式搅拌罐的主视图;Fig. 1 is the front view of a kind of rotary stirring tank of the specific embodiment of the present invention;
图2为本实用新型具体实施方式的一种旋转式搅拌罐的左视图;Fig. 2 is the left side view of a kind of rotary stirring tank of the specific embodiment of the utility model;
标号说明:Label description:
1、支撑板;11、第一通孔;12、第二通孔;2、转盘;21、齿圈;3、齿轮;4、第一电机;5、轴杆;6、搅拌罐;7、盖体。1. Support plate; 11. First through hole; 12. Second through hole; 2. Turntable; 21. Ring gear; 3. Gear; 4. First motor; 5. Shaft; 6. Stirring tank; 7. cover body.
具体实施方式Detailed ways
为详细说明本实用新型的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, the achieved purpose and the effect of the present utility model in detail, the following will be described in conjunction with the embodiments and accompanying drawings.
本实用新型最关键的构思在于:通过设置第一电机驱动齿轮自转,从而通过其啮合的齿圈带动转盘自转,从而带动转盘上固定的搅拌罐旋转,使搅拌罐内的物料不断进行卧式搅拌和立式搅拌之间的切换。The most critical idea of the utility model is: by setting the first motor to drive the gear to rotate, the ring gear meshed with it drives the turntable to rotate, thereby driving the fixed mixing tank on the turntable to rotate, so that the materials in the mixing tank are continuously stirred horizontally and stand mixer.
请参照图1以及图2,本实用新型涉及一种旋转式搅拌罐,包括支撑板1、转盘2、齿轮3、第一电机4、轴杆5和搅拌罐6;Please refer to Figure 1 and Figure 2, the utility model relates to a rotary mixing tank, including a support plate 1, a turntable 2, a gear 3, a first motor 4, a shaft 5 and a mixing tank 6;
所述支撑板1与水平面垂直,所述支撑板1中部设有第一通孔11,所述第一通孔11处设有轴承,所述转盘2轴部连接有轴杆5,所述轴杆5连接于轴承,所述搅拌罐6的侧部固定在转盘2上,所述转盘2的边缘设有齿圈21,所述齿轮3与齿圈21啮合,所述齿轮3在第一电机4的带动下自转。The support plate 1 is perpendicular to the horizontal plane, the middle part of the support plate 1 is provided with a first through hole 11, the first through hole 11 is provided with a bearing, the shaft portion of the turntable 2 is connected with a shaft rod 5, and the shaft The rod 5 is connected to the bearing, the side of the stirring tank 6 is fixed on the turntable 2, the edge of the turntable 2 is provided with a ring gear 21, the gear 3 is meshed with the ring gear 21, and the gear 3 is connected to the first motor 4 driven by rotation.
上述旋转式搅拌罐结构中,通过设置第一电机4驱动齿轮3自转,从而通过其啮合的齿圈21带动转盘2自转,从而带动转盘2上固定的搅拌罐6旋转,使搅拌罐6内的物料不断进行卧式搅拌和立式搅拌之间的切换,由于转盘2的转速要求低,通过转盘2边缘设置齿圈21与齿轮3啮合的传动方式,起到了电机减速的作用,使第一电机4驱动和制动更加省力,有效节约了能源的损耗;通过搅拌罐6的不断旋转,物料在搅拌罐6内的不断流动,有效避免搅拌死角,使物料得到高效且完全地搅拌。In the structure of the above-mentioned rotary stirring tank, by setting the first motor 4 to drive the gear 3 to rotate, the ring gear 21 engaged with it drives the turntable 2 to rotate, thereby driving the fixed stirring tank 6 on the turntable 2 to rotate, so that the inside of the stirring tank 6 The material is continuously switched between horizontal stirring and vertical stirring. Due to the low speed requirement of the turntable 2, the transmission mode in which the ring gear 21 and the gear 3 are set on the edge of the turntable 2 meshes with the gear 3, which plays the role of motor deceleration, so that the first motor 4. Driving and braking are more labor-saving, effectively saving energy loss; through the continuous rotation of the mixing tank 6, the material flows continuously in the mixing tank 6, effectively avoiding the dead angle of mixing, and making the material be mixed efficiently and completely.
进一步的,上述旋转式搅拌罐结构中,所述支撑板1对应于齿轮3轴部所在位置设有第二通孔12,所述第一电机4的轴部穿过第二通孔12连接于齿轮3的轴部。Further, in the structure of the above-mentioned rotary stirring tank, the support plate 1 is provided with a second through hole 12 corresponding to the position of the shaft of the gear 3, and the shaft of the first motor 4 passes through the second through hole 12 and is connected to the Shaft portion of gear 3.
进一步的,上述旋转式搅拌罐结构中,还包括第二电机,所述第二电机连接于搅拌罐6轴向的一端,所述搅拌罐6内部设有搅拌桨,所述第二电机的轴部连接于搅拌桨。Further, the above-mentioned rotary stirring tank structure also includes a second motor, the second motor is connected to one end of the stirring tank 6 in the axial direction, the inside of the stirring tank 6 is provided with a stirring paddle, and the shaft of the second motor connected to the stirring paddle.
通过第二电机带动搅拌罐6内的搅拌桨转动,配合搅拌罐6的旋转,使物料搅拌更加均匀。The stirring paddle in the stirring tank 6 is driven to rotate by the second motor, and in cooperation with the rotation of the stirring tank 6, the material is stirred more evenly.
进一步的,上述旋转式搅拌罐结构中,所述搅拌桨包括与第二电机同轴设置的主轴和连接于主轴侧部的多条桨叶。Further, in the above rotary stirring tank structure, the stirring paddle includes a main shaft arranged coaxially with the second motor and a plurality of paddles connected to the side of the main shaft.
通过将搅拌桨设计为主轴和主轴侧部连接的多条桨叶的结构,使搅拌罐6内的物料得到充分搅拌,当搅拌罐6转动至主轴与水平面平行时,能够通过桨叶将涂料甩至高处落下,进一步提高了搅拌效率和均匀度。By designing the stirring paddle as a structure of multiple paddles connected to the main shaft and the side of the main shaft, the materials in the mixing tank 6 can be fully stirred. When the mixing tank 6 rotates until the main shaft is parallel to the horizontal plane, the paint can be thrown off by the paddles. Falling from a high place further improves the mixing efficiency and uniformity.
进一步的,上述旋转式搅拌罐结构中,所述轴杆5连接于搅拌罐6轴向的一端,所述搅拌罐6轴向的另一端连接有盖体7。Further, in the above rotary stirring tank structure, the shaft 5 is connected to one axial end of the stirring tank 6 , and the other axial end of the stirring tank 6 is connected to a cover 7 .
通过轴杆5与搅拌罐6轴向的一端连接,使搅拌罐6在转盘2上固定更稳固,另一端设置盖体7,便于物料的进料和出料。The shaft 5 is connected to one end of the stirring tank 6 in the axial direction, so that the stirring tank 6 is fixed on the turntable 2 more stably, and the other end is provided with a cover 7 to facilitate the feeding and discharging of materials.
实施例1Example 1
一种旋转式搅拌罐,包括支撑板1、转盘2、齿轮3、第一电机4、轴杆5和搅拌罐6;所述支撑板1与水平面垂直,所述支撑板1中部设有第一通孔11,所述第一通孔11处设有轴承,所述转盘2轴部连接有轴杆5,所述轴杆5连接于轴承,所述搅拌罐6的侧部固定在转盘2上,所述转盘2的边缘设有齿圈21,所述齿轮3与齿圈21啮合,所述齿轮3在第一电机4的带动下自转;所述支撑板1对应于齿轮3轴部所在位置设有第二通孔12,所述第一电机4的轴部穿过第二通孔12连接于齿轮3的轴部;所述旋转式搅拌罐还包括第二电机,所述第二电机连接于搅拌罐6轴向的一端,所述搅拌罐6内部设有搅拌桨,所述第二电机的轴部连接于搅拌桨;所述搅拌桨包括与第二电机同轴设置的主轴和连接于主轴侧部的多条桨叶;所述轴杆5连接于搅拌罐6轴向的一端,所述搅拌罐6轴向的另一端连接有盖体7。A rotary stirring tank, including a support plate 1, a turntable 2, a gear 3, a first motor 4, a shaft 5 and a stirring tank 6; the support plate 1 is perpendicular to the horizontal plane, and the middle part of the support plate 1 is provided with a first A through hole 11, the first through hole 11 is provided with a bearing, the shaft of the turntable 2 is connected to a shaft 5, the shaft 5 is connected to the bearing, and the side of the mixing tank 6 is fixed on the turntable 2 , the edge of the turntable 2 is provided with a ring gear 21, the gear 3 meshes with the ring gear 21, and the gear 3 rotates itself under the drive of the first motor 4; the support plate 1 corresponds to the position of the shaft of the gear 3 A second through hole 12 is provided, and the shaft portion of the first motor 4 passes through the second through hole 12 to be connected to the shaft portion of the gear 3; the rotary stirring tank also includes a second motor, and the second motor is connected to At one end of the stirring tank 6 in the axial direction, the inside of the stirring tank 6 is provided with a stirring paddle, and the shaft portion of the second motor is connected to the stirring paddle; the stirring paddle includes a main shaft coaxially arranged with the second motor and connected to A plurality of paddles on the side of the main shaft; the shaft 5 is connected to one axial end of the stirring tank 6 , and the other axial end of the stirring tank 6 is connected to a cover 7 .
综上所述,本实用新型涉及的旋转式搅拌罐结构中,通过设置第一电机驱动齿轮自转,从而通过其啮合的齿圈带动转盘自转,从而带动转盘上固定的搅拌罐旋转,使搅拌罐内的物料不断进行卧式搅拌和立式搅拌之间的切换,由于转盘的转速要求低,通过转盘边缘设置齿圈与齿轮啮合的传动方式,起到了电机减速的作用,使第一电机驱动和制动更加省力,有效节约了能源的损耗;通过搅拌罐的不断旋转,物料在搅拌罐内的不断流动,有效避免搅拌死角,使物料得到高效且完全地搅拌。In summary, in the structure of the rotary mixing tank involved in the utility model, the first motor is set to drive the gear to rotate, so that the ring gear meshed with it drives the rotation of the turntable, thereby driving the rotation of the fixed mixing tank on the turntable, so that the mixing tank The materials inside are continuously switched between horizontal stirring and vertical stirring. Due to the low speed requirement of the turntable, the transmission mode of the ring gear and gear meshing is set on the edge of the turntable, which plays the role of motor deceleration, so that the first motor drives and Braking is more labor-saving, which effectively saves energy consumption; through the continuous rotation of the mixing tank, the material flows continuously in the mixing tank, effectively avoiding dead corners of mixing, and making the materials be mixed efficiently and completely.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent transformations made by using the utility model specification and accompanying drawings, or directly or indirectly used in related technical fields, are all the same. The theory is included in the patent protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820524609.2U CN208161486U (en) | 2018-04-13 | 2018-04-13 | A kind of rotary agitator tank |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117263481A (en) * | 2023-10-13 | 2023-12-22 | 中建三局绿色产业投资有限公司 | High-temperature carbonization device for sludge |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117263481A (en) * | 2023-10-13 | 2023-12-22 | 中建三局绿色产业投资有限公司 | High-temperature carbonization device for sludge |
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Granted publication date: 20181130 |