CN208156488U - A kind of intermediate buffer apparatus control system - Google Patents
A kind of intermediate buffer apparatus control system Download PDFInfo
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- CN208156488U CN208156488U CN201721909787.9U CN201721909787U CN208156488U CN 208156488 U CN208156488 U CN 208156488U CN 201721909787 U CN201721909787 U CN 201721909787U CN 208156488 U CN208156488 U CN 208156488U
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- control system
- intermediate buffer
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Abstract
The utility model provides a kind of intermediate buffer apparatus control system, is installed on the storage rack on aluminium pot production line, and system includes：PLC control module, touch screen, Switching Power Supply, band reduction gearbox motor, frequency converter, close switch and travel switch；Switching Power Supply is connected with the main line of intermediate buffer apparatus control system, provides work electricity consumption；PLC control module, touch screen and frequency converter connect on main line；Touch screen is connected by connection with PLC control module, to exchange information and be controlled accordingly PLC control module；Revolving speed of the Frequency Converter Control with reduction gearbox motor；It is installed on the different location of storage rack close to switch and travel switch, is connected with PLC control module, to monitor and feed back to PLC control module the tank states information of storage rack.The device can realize the full-automatic storage tank of storage rack and disengaging tank work, and be avoided that broken string and unloaded situation occurs in production line.
Description
Technical field
The utility model relates to storage racks on aluminium pot production line to deposit tank technical field more particularly to a kind of intermediate buffer device
Control system.
Background technique
Aluminium pot production line is a kind of multi-process multiple computer desk automatic production line, in production process, if there is a certain board by
In some glitch occur or make certain adjustment, then whole production line must all be shut down；In order to avoid because of certain boards
Glitch and cause other boards shut down situation occur, it is necessary to increase a kind of buffer storage between every two procedures --- storage
Deposit frame.And at present the enabling of storage rack be usually controlled when glitch occurs for certain boards by manual operation storage rack into
Tank and out tank act, extremely inconvenient in this way, and will appear the situation for leading to occur unloaded on production line because of maloperation.
It is badly in need of carrying out intellectualized reconstruction to existing storage rack with regard to these problems, to realize complete automated production.
Utility model content
Technical problem to be solved by the utility model is to provide a kind of intermediate buffer apparatus control systems, solve aluminium
Non-automated storage tank problem existing for existing storage rack on tank production line.
In order to solve the above-mentioned technical problem, the utility model provides a kind of intermediate buffer apparatus control system, is installed on aluminium
On storage rack on tank production line, for controlling storage rack storage tank and automatic disengaging tank work, may include：
PLC control module, touch screen, Switching Power Supply, band reduction gearbox motor, frequency converter, close switch and travel switch；
The Switching Power Supply is connected with the main line of the intermediate buffer apparatus control system, is the intermediate buffer device control
System processed provides work electricity consumption；
The PLC control module, touch screen and frequency converter connect on the main line；
The touch screen is connected by connection with the PLC control module, to exchange information and control mould to the PLC
Block is controlled accordingly；
The frequency converter is connected with the band reduction gearbox motor for being installed on the storage rack middle position, described in control
Revolving speed with reduction gearbox motor.
It is described to be installed on the different location of the storage rack close to switch and travel switch, mould is controlled with the PLC
Block is connected, to monitor and feed back to the PLC control module tank states information of the storage rack.
In other alternative-embodiments, the PLC control module is defeated by least one PLC main module, at least one PLC
Enter module, at least one PLC input/output module and at least one PLC transistor input/output module composition.
In other alternative-embodiments, the PLC main module, PLC output module, PLC input/output module and PLC
The correspondence model that transistor input/output module selects Delta manufacturer to produce.
It in other alternative-embodiments, will centered on the vertical direction straight line with reduction gearbox mounting position of motor
The storage rack is divided into first half and latter half of, the first half close to the storage rack import, it is described latter half of close
The outlet of the storage rack.
In other alternative-embodiments, described close to switch and totally 4 groups of travel switch.
In other alternative-embodiments, first is set in the first vertical setting of types bottom of the entrance of the storage rack first half
Travel switch sets first close to switch above first stroke switch；Described first, close to inductive switching to when having tank, starts to count
Number；When the first stroke inductive switching is to tank-less, issues to alarm and simultaneously stop the storage rack work.
In other alternative-embodiments, the second row is set in the vertical setting of types bottom of the latter half of close center line of the storage rack
Cheng Kaiguan sets second close to switch above second stroke switch；Described second close to inductive switching to tank-less when, show sky frame
State simultaneously takes tank to act by PLC control module stopping after table.
In other alternative-embodiments, third is topmost set in last vertical setting of types of the latter half of exit of the storage rack
Travel switch sets third close to switch below third trip switch；The third is close to inductive switching to when having tank, after showing
Half portion full load condition simultaneously stops the band reduction gearbox motor work by PLC control module；The third trip inductive switching is to having
When tank, triggering alarm stops the storage rack into tank by PLC control module.
In other alternative-embodiments, fourth line is topmost set close to the vertical setting of types of center line in the storage rack first half
Cheng Kaiguan sets the 4th close to switch below fourth stroke switch；Described 4th close to inductive switching to when having tank, the storage
Frame is full load condition by board work before PLC the control module forward stopping of board output signal.
In other alternative-embodiments, the intermediate buffer apparatus control system also sets safety door switch, emergency stop switch
And overcurrent protection switch, it is connected in the PLC control module by relay.
The beneficial effect of the utility model embodiment is：The intermediate buffer apparatus control system is equipped with, it can be achieved that storage
The full-automatic storage tank of frame and disengaging tank work；And can be when production line board breaks down, linking front and back board works on, and avoids
There is broken string and unloaded situation in production line；Reduce personnel's operating frequency simultaneously, it is each caused by avoiding because of artificial maloperation
Kind unusual condition occurs.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of annexation figure of one embodiment of intermediate buffer apparatus control system of the utility model.
Fig. 2 is a kind of operation principle schematic diagram of one embodiment of intermediate buffer apparatus control system of the utility model.
Fig. 3 is PLC control module structure in a kind of one embodiment of intermediate buffer apparatus control system of the utility model
Schematic diagram.
Fig. 4 is PLC input signal circuit in a kind of one embodiment of intermediate buffer apparatus control system of the utility model
Figure.
Fig. 5 is PLC output signal circuit in a kind of one embodiment of intermediate buffer apparatus control system of the utility model
Figure.
Specific embodiment
The explanation of following embodiment be with reference to attached drawing, can be to the particular implementation implemented to example the utility model
Example.
The utility model embodiment provides a kind of intermediate buffer apparatus control system, the storage being installed on aluminium pot production line
On frame 9, storage tank and automatic disengaging tank work, main structure for controlling storage rack 9 may include：
PLC control module 1, touch screen 2, Switching Power Supply 3, band reduction gearbox motor 4, frequency converter 5, it is multiple close to switch and
Multiple travel switches；
As shown in the main circuit diagram of Fig. 1, Switching Power Supply 3 is connected with the main line of the intermediate buffer apparatus control system, is
Between buffer storage control system provide work electricity consumption；PLC control module 1, touch screen 2 and frequency converter 4 connect in control system
Main line on；Touch screen 2 is also connected with PLC control module 1 by connection, to exchange information and can be to PLC control module 1
It is controlled accordingly；As shown in connection with fig. 2, frequency converter 5 is connected with the band reduction gearbox motor 4 for being installed on 9 middle position of storage rack,
Frequency conversion can be carried out to band reduction gearbox motor 4 under the control of PLC control module 1, control the revolving speed of motor to change storage rack
The mobile speed in position occurs for upper chain 94.Close to switch and travel switch be installed on the different location of storage rack 9, but all with
PLC control module 1 is connected, to monitor and feed back the tank states information on storage rack 9 to PLC control module 1.
Further, according to Fig.3, PLC control module 1 is made of multiple PLC functional modules, in the present embodiment according to function
Energy demand, need to use one piece of PLC main module 11（The DVP16ES200R model of Delta manufacturer production is selected, 8 are input into mouth and 8
Delivery outlet）, one piece of PLC output module 12（The DVP-08XM211N of Delta manufacturer production is selected, 8 are input into mouth）, two pieces of PLC are defeated
Enter output module 13（The DVP-08XP211R of Delta manufacturer production is selected, 4 are input into mouth and 4 delivery outlets）To co- controlling
（It does not mark）Work, one piece of PLC transistor input/output module 14（The DVP-08XP211T of Delta manufacturer production is selected, 4 defeated
Import and 4 delivery outlets）To the input instruction for receiving touch screen 2 and feedback information to touch screen 2.Certainly in other embodiments
In, the composition of the PLC control module 1 according to actual functional capability demand, can select the PLC module of the different model of different vendor's production
It is combined, as long as reaching the demand of its function.
Further, according to Fig.2, the structure and working principle of storage rack 9 are first briefly introduced, preferably so as to us
Understand the intermediate buffer apparatus control system and how to control storage rack 9 and carries out automatically passing in and out tank.Storage on aluminium pot production line
It deposits frame 9 and the rotation of some driving gear is usually driven by motor, so that chain 94 is driven to carry out cyclic shift on multiple gears,
Multiple chain needles are equidistantly welded on the chain 94（It does not mark）, aluminium pot is exactly to correspond to set one by one to be inserted on these chain needles；Often
After current board rotary drum is transferred to an aluminium pot and assigns on a chain needle to the input rotary drum 90 of 9 entrance of storage rack, chain
A chain pin knot can then be moved away from position, to assign next aluminium pot, can thus make entire storage rack 9 according to chain 94
The mobile sequence successively tinning of chain needle, until the aluminium pot that the conveying of board comes before storing to greatest extent.And storage rack 9 is another
Output rotary drum 91 at side outlet transfers the aluminium pot on storage rack 9 to the rotary drum of after table according to same mode.Thus
The aluminium pot of seamless interfacing front and back board transmits work.Further, the gear of storage rack 9 is generally divided into fixed gear and activity again
Gear.As shown in Fig. 2, fixed gear 92 is installed on the surrounding of storage rack 9, to limit the motion track of the chain of the storage rack 9
And range, to limit the storage tank sum of the storage rack 9；And free gear 93, then it is installed on the middle part of storage rack 9, it can be along pre-
If track move back and forth, according to the position of free gear 93 can reflect storage tank on the storage rack 9 material position height, thus
Know the storage tank quantity of the current storage rack 9.When free gear 93 one by one（Since the free gear 93 in nearly exit one by one into
It is progressive at mouthful）When being increased to highest order, show that storage tank quantity increases, when free gear 93 one by one（Movable teeth from nearly exit
Wheel 93 starts progressive to entrance one by one）When being reduced to lowest order, show that storage tank quantity is reduced.
Further, the storage rack 9 is divided into according to centered on the vertical line A of the installation site with reduction gearbox motor 4
First half（Nearly entrance）With it is latter half of（Nearly exit）.As an example, 4 groups are provided in the present embodiment altogether close to switch and row
Cheng Kaiguan.First stroke switch -13S is set in the first vertical setting of types bottom of the entrance of 9 first half of storage rack, is opened in first stroke
First is set close to switch -11B above the -13S of pass；Second is set in that vertical setting of types bottom of the latter half of nearly center line A of storage rack 9
Travel switch -5S sets second close to switch -4B above second stroke switch -5S；The latter half of exit of storage rack 9 most
Latter vertical setting of types topmost sets third trip switch -14S, and third is set below third trip switch -14S close to switch -12B；?
That vertical setting of types of the nearly center line A of 9 first half of storage rack topmost sets fourth stroke switch -7S, at fourth stroke switch -7S
Side sets the 4th close to switch -6B.In the present embodiment, above travel switch and close switch are produced using Yi Fumen manufacturer
, the travel switch and close switch that can be used other manufacturers to produce in other embodiments certainly are to replace.
Further, in conjunction with the output circuit figure of the input circuit figure of Fig. 4 and Fig. 5, briefly introduce how the control system is controlled
Storage rack 9 processed carries out storage tank and passes in and out tank work.It is understood that it is the input electricity that top and the bottom, which are shown in FIG. 4,
Two parts circuit structure parallel with one another for including in road is not individual two pictures；Equally, up and down two in Fig. 5
Part is two parts circuit structure parallel with one another for including in output circuit, is not individual two pictures.Specifically,
As shown in Figure 2：
When the entrance of storage rack 9 starts into tank, first has sensed aluminium pot close on the induction position of switch -11B,
That is -11B is close to switch connection, and input signal, to PLC control module 1, PLC control module 1 starts counting, when count value reaches
When to preset storage tank lower limit value, PLC control module 1 will issue instructions to the band reduction gearbox motor 4 in middle position, in frequency converter
Under the action of 5, accelerate rotation that aluminium pot is transferred to the latter half of of storage rack 9 with reduction gearbox motor 4；The rotary drum of after table will be
Aluminium pot is taken away on the rotary drum 91 in 9 exit of storage rack, thereby realizes normal intermediate buffer and transmission work.
If glitch occurs in after table, when stopping takes tank, the latter half of aluminium pot of storage rack 9 will continue to move up,
Latter half of free gear 93 increases one by one is moved to top, when third has sensed aluminium close on the induction position of switch -12B
Tank, at this moment storage rack 9 is latter half of in fully loaded aluminium pot state, i.e., the third connected originally just will disconnect close to switch -12B,
And issue latter half of fully loaded instruction and be given to PLC control module 1, band reduction gearbox motor 4 is controlled by PLC control module 1 and is stopped working；
If do not stopped working with reduction gearbox motor 4, aluminium pot will continue to rise to the place third trip switch -14S, when third trip is opened
Pass -14S, which is sensed, can then trigger alarm and stop storage rack 9 into tank when aluminium pot.
It, can be by manually carrying out emergency stop by force if storage rack 9 does not stop into tank.If there are not personnel on the scene, then can utilize
9 first half of storage rack continues storage tank, and the free gear 93 of first half, which all increases, is moved to the 4th close to the induction position of switch -6B
When setting, the 4th in an ON state then will disconnect close to switch -6B and issue that storage rack 9 is fully loaded to be indicated to PLC control originally
Module 1, board work before being stopped by PLC control module 1 to preceding board output signal.
When after table maintenance is completed to start to continue that tank is taken to act, third is reclosed close to switch -12B and is controlled by PLC
Molding block 1 starts to be counted, and free gear 93 is begun to decline；When count value drops to preset storage tank lower limit value, by
Board continues to storage rack 9 into tank before PLC control module 1 is opened.
When second senses tank-less close to switch -4B sensed position, all free gears 93 are moved to storage at this time
The lower section of frame 9 is deposited, then second is the instruction that will disconnect and issue to PLC control module 1 empty frame close to switch -4B, is controlled by PLC
Module 1 issues the instruction stopping after table for stopping taking tank to after table and tank is taken to act.Until preceding board continues to storage rack 9 into tank
And second sensed tank close to switch -4B after connect, can just be again turned on band reduction gearbox motor 4 accelerate to exit conveying aluminum
Tank.If first stroke switch -13S senses tank-less, then it can connect and issue police instruction to PLC control module 1, by
PLC control module 1 shuts down the work of storage rack 9.
In addition, the intermediate buffer apparatus control system is additionally provided with safety door switch, emergency stop switch, overcurrent protection switch,
It is connected in PLC control module 1 by relay, realizes various defencive functions.
Storage rack 9 is controlled by above intermediate buffer apparatus control system to carry out automation storage tank and pass in and out tank work
And abnormality processing is carried out, it can cooperate well with front and back board without personnel's operation and link up, realize whole production line
Full automation and sequencing.
By above description it is found that the beneficial effects of the utility model are：It is equipped with the intermediate buffer apparatus control system,
The full-automatic storage tank of storage rack and disengaging tank work can be achieved；And can production line board break down when, linking front and back board after
Continuous work, avoids production line from broken string and unloaded situation occur；Reduce personnel's operating frequency simultaneously, avoids and accidentally grasped because artificial
Various unusual conditions caused by making occur.
Above disclosures are merely preferred embodiments of the utility model, the utility model cannot be limited with this certainly
Interest field, therefore equivalent variations made according to the claim of the utility model still fall within the scope of the utility model.
Claims (10)
1. a kind of intermediate buffer apparatus control system is installed on the storage rack on aluminium pot production line, for controlling the storage
The storage tank of frame and automatic disengaging tank work, which is characterized in that including：
PLC control module, touch screen, Switching Power Supply, band reduction gearbox motor, frequency converter, close switch and travel switch；
The Switching Power Supply is connected with the main line of the intermediate buffer apparatus control system, for intermediate buffer device control system
System provides work electricity consumption；
The PLC control module, touch screen and frequency converter connect on the main line；
The touch screen is connected by connection with the PLC control module；
The frequency converter is connected with the band reduction gearbox motor for being installed on the storage rack middle position；
It is described close to switch and travel switch be installed on the different location of the storage rack, with the PLC control module phase
Even.
2. intermediate buffer apparatus control system according to claim 1, which is characterized in that the PLC control module is by extremely
A few PLC main module, at least one PLC output module, at least one PLC input/output module and at least one PLC are brilliant
Body pipe input/output module composition.
3. intermediate buffer apparatus control system according to claim 2, which is characterized in that the PLC main module, PLC are defeated
Enter the correspondence model that module, PLC input/output module and PLC transistor input/output module select Delta manufacturer to produce.
4. intermediate buffer apparatus control system according to claim 1, which is characterized in that with band reduction gearbox motor peace
The storage rack is divided into first half and latter half of centered on the vertical direction straight line of holding position, the first half is close to described
The import of storage rack, the outlet of the latter half of close storage rack.
5. intermediate buffer apparatus control system according to claim 4, which is characterized in that described to be opened close to switch and stroke
Close totally 4 groups.
6. intermediate buffer apparatus control system according to claim 5, which is characterized in that in the storage rack first half
First vertical setting of types bottom of entrance sets first stroke switch, and first is set above first stroke switch close to switch；Described
One, close to inductive switching to when having tank, starts counting；When the first stroke inductive switching is to tank-less, issues to alarm and simultaneously stop institute
State storage rack work.
7. intermediate buffer apparatus control system according to claim 5, which is characterized in that lean on the storage rack is latter half of
The vertical setting of types bottom of nearly center line sets second stroke switch, and second is set above second stroke switch close to switch.
8. intermediate buffer apparatus control system according to claim 5, which is characterized in that latter half of in the storage rack
Last vertical setting of types of exit topmost sets third trip switch, and third is set below third trip switch close to switch.
9. intermediate buffer apparatus control system according to claim 5, which is characterized in that leaned in the storage rack first half
The vertical setting of types of nearly center line topmost sets fourth stroke switch, and the 4th is set below fourth stroke switch close to switch.
10. intermediate buffer apparatus control system according to claim 1, which is characterized in that the intermediate buffer device control
System processed also sets safety door switch, emergency stop switch and overcurrent protection switch, is connected to the PLC by relay and controls mould
On block.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721909787.9U CN208156488U (en) | 2017-12-30 | 2017-12-30 | A kind of intermediate buffer apparatus control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721909787.9U CN208156488U (en) | 2017-12-30 | 2017-12-30 | A kind of intermediate buffer apparatus control system |
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| CN208156488U true CN208156488U (en) | 2018-11-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108153228A (en) * | 2017-12-30 | 2018-06-12 | 汕头市东方科技有限公司 | A kind of intermediate buffer apparatus control system |
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2017
- 2017-12-30 CN CN201721909787.9U patent/CN208156488U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108153228A (en) * | 2017-12-30 | 2018-06-12 | 汕头市东方科技有限公司 | A kind of intermediate buffer apparatus control system |
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