CN208146805U - Around pipe vehicle - Google Patents

Around pipe vehicle Download PDF

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Publication number
CN208146805U
CN208146805U CN201820503969.4U CN201820503969U CN208146805U CN 208146805 U CN208146805 U CN 208146805U CN 201820503969 U CN201820503969 U CN 201820503969U CN 208146805 U CN208146805 U CN 208146805U
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CN
China
Prior art keywords
arm
column
fixed
telescopic
pipe
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Withdrawn - After Issue
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CN201820503969.4U
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Chinese (zh)
Inventor
俞晓波
李凌
忻红波
袁黎光
张永辉
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Zhenhai Petrochemical Construction And Installation Engineering Co ltd
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Ningbo Dong Ding Petrochemical Equipment Co Ltd
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Priority to CN201820503969.4U priority Critical patent/CN208146805U/en
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Abstract

一种绕管车,包括有基体、安装在基体上的升降平台,其特征在于:所述基体为一下端支撑在电动行车上的立柱,该立柱上套设有仅能沿立柱上下移动的套管,所述升降平台的一端固定在该套管的下部,同时包括有:伸缩转臂机构,包含有转臂和伸缩臂,所述转臂的一端通过第一轴承支撑在套管的上部,该转臂通过第一驱动机构能相对所述立柱水平转动,所述伸缩臂与所述转臂的另一端相插配连接,且该伸缩臂在第二驱动机构的驱动下能相对转臂做轴向伸缩运动,并在所述转臂上安装有用来缠绕待绕换热管的绕管盘,所述伸缩臂上设有压紧定位装置;还包括有第三驱动机构。本实用新型的绕管车结构简单且能方便调节出管口与芯体之间距离,提高了绕管效率和质量。

A coiling car, including a base body and a lifting platform installed on the base body, characterized in that: the base body is a column whose lower end is supported on the electric trolley, and the column is covered with a sleeve that can only move up and down along the column. One end of the lifting platform is fixed on the lower part of the casing, and at the same time it includes: a telescopic rotating arm mechanism, including a rotating arm and a telescopic arm, one end of the rotating arm is supported on the upper part of the casing through a first bearing, The pivoting arm can rotate horizontally relative to the column through the first driving mechanism, the telescopic arm is mated with the other end of the pivoting arm, and the telescopic arm can move relative to the pivoting arm under the drive of the second driving mechanism. Axial telescopic movement, and a tube coil for winding the heat exchange tube to be wound is installed on the rotating arm, and a pressing and positioning device is provided on the telescopic arm; a third driving mechanism is also included. The pipe winding car of the utility model has a simple structure and can conveniently adjust the distance between the pipe outlet and the core body, thereby improving the pipe winding efficiency and quality.

Description

Around pipe vehicle
Technical field
The utility model belongs to heat exchanger around Manifold technology field, and in particular to one kind is around pipe vehicle.
Background technique
Wound tube heat exchanger generally comprises shell and core, and core is by alternately winding heat exchanger tube by helix shape It is made on core cylinder.The winding process of traditional core is:Core cylinder turns under the drive of the turning rolls of both ends tube sheet supported underneath It is dynamic, operator haul single heat exchange tube from one end tube sheet along core cylinder by certain screw pitch, speed coiling to other end tube sheet, The winding method is by the screw pitch between manual control heat exchanger tube and around tube angulation and speed, and the degree of automation is low, the core turned to Weight depends on the level of operator more, therefore, it is difficult to guarantee around pipe quality, and then influences whether the heat exchange effect of heat exchanger Fruit;And this method needs several operators to carry out cooperation coiling, personnel labor intensity is big, low efficiency, needs higher artificial Cost and time cost.
To overcome drawbacks described above, Authorization Notice No. is the patent of invention of CN104444563B《One kind is around pipe machine》Disclose one Kind includes solution pipe device, pipe-conveying device, sensor and control system, being somebody's turn to do being capable of real-time tracking inlet pipe position around pipe machine around pipe machine It sets, adjusts in real time and send pipe height, send tube angulation and send pipe speed, ensure that the quality around pipe, reduce and scrap risk, reduce The labor intensity of worker, has saved cost of labor.But with wound tube heat exchanger equipment to enlargement develop, equipment inner core The weight of body increases with it, and the heat exchanger tube radical of coiling is needed also to increase with it, and above-mentioned coiling system can only be to single heat exchange Pipe carries out coiling, and then the turnning circle of core coiling and fatigue strength increase;And with the continuous increase of core coiling diameter, Can be increasingly closer to the above-mentioned outlet spout around pipe machine, around outlet spout and the core of pipe machine it is too short at a distance from can shadow to a certain extent It rings around pipe quality, and structure is more complex, is not easy to implement.
Utility model content
It is simple, easy that for the current state of the art, the technical problem to be solved by the utility model is to provide a kind of structures In implement and can facilitate adjust distance between outlet spout and core around pipe vehicle, to improve around tube efficiency and quality.
The utility model solves technical solution used by above-mentioned technical problem:For one kind around pipe vehicle, including can be along core The matrix of body axial movement, the hoistable platform being mounted on matrix, it is characterised in that:Described matrix is supported on electronic for a lower end Column in driving is arranged with the casing for being only capable of moving up and down along column on the column, and one end of the hoistable platform is fixed on The lower part of the casing includes simultaneously:
Flexible whirling arm mechanism, includes pivoted arm and telescopic arm, one end of the pivoted arm is supported on casing by first bearing Top, the pivoted arm by the first driving mechanism can the relatively described column horizontally rotate, the telescopic arm is another with the pivoted arm One end phase inserting connection, and the telescopic arm under the driving of the second driving mechanism can opposite pivoted arm do axial stretching movement, and It is equipped on the pivoted arm for winding to the pipe winding disk around heat exchanger tube, the telescopic arm, which is equipped with, to be made to close to have around heat exchanger tube The pressing positioner of suitable pretightning force;
Third driving mechanism is mounted on the column, and be connected with described sleeve pipe, for driving above-mentioned casing and lifting Platform and flexible whirling arm mechanism move up and down.
For convenience of walking, as an improvement, further include having scaling platform mechanism, the scaling platform mechanism include chain-wales and Flexible fence, wherein the chain-wales are mounted on the hoistable platform other end and chain-wales energy under the driving of power source OQ t platform slides laterally, and the flexible fence is set to the top two sides of chain-wales, and the both ends difference of each flexible fence It is connected with the fixed link on the hoistable platform other end and the up-and-down rod at chain-wales overhanging end, it is same with the sliding with chain-wales Step stretches or shortens.
It improves, first driving mechanism includes the transmission gear of the output axis connection of first motor and first motor, The outer of the first bearing is put on, and is equipped with the circumferentially distributed tooth being meshed with the transmission gear.
For the safety in utilization for improving the utility model, avoid because bring is hidden safely when casing is detached from third driving mechanism Suffer from, it is preferred that further include having the falling proof device being arranged in by column, the third driving mechanism passes through the falling proof device It is connected with described sleeve pipe, which has the grab that can be snapped onto the card slot being distributed from top to bottom on column, In the state that the third driving mechanism is connected with the falling proof device, the grab is detached from card slot;In the third driving machine In the state that structure and the falling proof device disconnect, which is caught in card slot, so that casing, hoistable platform and flexible turn Arm mechanism is located on the column.
Even more preferably, the falling proof device includes pedestal, clamping seat and elastic component, the upper end of the clamping seat with Above-mentioned third driving mechanism is connected, and the lower end of the clamping seat has the grab, and the clamping seat is able to rotate ground by shaft It is connected to the upper end of the pedestal, the pedestal is fixed on the upper end cover of casing;The elastic component is to be compressed in spring base Spring, the spring base is fixed on the base, which offsets after passing through the through-hole on the pedestal with clamping seat, with Make the grab on the clamping seat that there is the trend for being caught in the card slot always, the bottom of the spring base is also threaded with tune Pole, the end which extend into spring base offset with the spring rear end.It is adjusted to facilitate operation worker by rotation Pole carrys out the restoring force of adjustment spring.
It may further be preferable that the third driving mechanism includes third motor, is fixed on third motor output shaft Sprocket wheel and upper end be fixed and the chain that can be wound around on sprocket wheel, which is fixed on the top of column, under the chain End is connected with the clamping seat.When chain breakage, positioned at the longitudinal tightening force pop-off being clamped on seat, disappear in tightening force Instant, clamping seat is caught in card slot under the action of the spring, and then makes the hoistable platform and flexible pivoted arm on casing and casing Mechanism is located on column.
In the above embodiments, the pressing positioner includes:
Pedestal, with top plate and the bottom plate being fixed on the telescopic arm, uprightly there is a support base in one end of the bottom plate, One end of the top plate is articulated on the support base and energy opposed bottom folding, in order to adjust pressure and place heat exchanger tube;
Pinch roller is arranged in the pedestal and can rotate around the first rotating shaft at pinch roller center, and the first rotating shaft is supported on On the top plate;
Locating wheel is arranged in the pedestal and can rotate around second shaft at locating wheel center, the second shaft branch It holds on the bottom plate, which is located at the lower section of the pinch roller, it is provided with circumferential positioning groove in the locating wheel, The space passed through for heat exchanger tube is formed between the pinch roller and the positioning groove of the locating wheel;The utility model passes through positioning The positioning groove on circumferential surface is taken turns, while the coiling screw pitch of heat exchanger tube is accurately positioned, and convenient for according to the heat exchanger tube of coiling Screw pitch needs arbitrarily replacement locating wheel, to be applicable in various screw pitch coiling requirements, and can be by the way that multiple axially spaced-apart distributions are arranged Positioning groove carries out the synchronization coiling of double joint or more heat exchanger tubes, so that coiling efficiency is improved significantly.
Tension is connected between the top plate and the other end of bottom plate, for adjusting the pinch roller and positioning Wheel acts on the pressure on heat exchanger tube, overcomes the problems, such as the abrasion due to pinch roller and locating wheel and pressing force is caused to reduce.
As an improvement, the tension is adjustable reverse drawing spring, which includes fixation In the connecting rod of top plate bottom, the reverse drawing spring being set in connecting rod, the upper bush that is set in outside the reverse drawing spring and trap Cylinder, wherein the lower part of upper bush is mutually threadedly coupled with the top of lower sleeve, and the lower part of the lower sleeve is fixed on the bottom plate, The upper end of the reverse drawing spring offsets with the step for being set to upper bush inner wall, the lower end of the reverse drawing spring and the lower part phase of connecting rod It supports and makes the connecting rod that there is the trend moved down always.Therefore adjustable reverse drawing spring can tense pinch roller and locating wheel, and By adjust upper bush between lower sleeve at a distance from, to guarantee suitable pulling force, for compressing heat exchanger tube.
For the compression and locating effect for improving exchange heat pipe, improve, the pinch roller and locating wheel have multiple, Duo Gesuo respectively The pinch roller stated mutually interval setting side by side, the also mutually interval setting side by side of multiple locating wheels, and each locating wheel is set to adjacent two Lower section between a pinch roller;For convenience of installation, the first rotating shaft of the multiple pinch roller passes through respective bearing respectively and rotates It is set in first bearing seat, which is fixed on the bottom surface of the top plate likes;The of the multiple locating wheel Two shafts are pivotally set in second bearing seat by respective bearing respectively, which is fixed on the bottom plate Top surface on.
In use, pinch roller and locating wheel have slight abrasion, and lead to the inadequate of heat exchanging pipe pressure, are The defect is eliminated, it is further improved to be, it further include having the damping of force the pinch roller, locating wheel relatively close two first Piece and two the second damping fins, two first damping fins are located at the two sides of the pinch roller, the same side of adjacent pinch roller Upper surface, lower surface of the first rotating shaft respectively with the first damping fin of the side offset;Two second damping fins distinguish position In the two sides of locating wheel, second shaft of the same side of adjacent positioned wheel respectively with the upper surface of the second damping fin of the side, under Surface offsets;The both ends of each first damping fin pass through the first damping fin support respectively and are fixed on the top plate, each described The both ends of second damping fin pass through the second damping fin support respectively and are fixed on the bottom plate.
Compared with prior art, the utility model has the advantage of:It is only capable of by the way that column is arranged, is set on column along vertical Casing that column moves up and down, the flexible whirling arm mechanism and hoistable platform for being connected to casing upper and lower part, so that flexible pivoted arm machine Structure and hoistable platform can be with casing synchronization liftings, and to carry out height adjustment according to the diameter of core, raising is around pipe quality; And flexible whirling arm mechanism includes pivoted arm and telescopic arm, telescopic arm is equipped with pressing positioner, enables pressing positioner It is rotated according to around pipe spiral angle, the outlet spout of pressing positioner can be adjusted according to core diameter at a distance from core, So that it is more accurate around pipe, and facilitate operation;It is mountable on the pivoted arm of the utility model simultaneously to there are multiple pipe winding disks (to adopt With the mode of inlet pipe), more heat exchanger tubes pass through the synchronization coiling that more heat exchanger tubes are able to achieve after pressing positioner simultaneously, mention Height is around tube efficiency;Finally the utility model is simple around pipe bassinet structure, convenient to carry out, can follow and carry out on core around pipe position Multi-faceted adjusting improves quality and efficiency around pipe.
Detailed description of the invention
Fig. 1 is the structural schematic diagram in the utility model embodiment around pipe vehicle;
Fig. 2 is the structural schematic diagram in the utility model embodiment around another visual angle of pipe vehicle;
Fig. 3 is the structural schematic diagram in the utility model embodiment under pipe vehicle working condition;
Around the partial structural diagram of pipe vehicle in Fig. 4 the utility model embodiment;
Fig. 5 is the enlarged drawing in the portion C in Fig. 1;
Fig. 6 is the enlarged drawing in the portion B in Fig. 1;
Fig. 7 is the enlarged drawing in the portion D in Fig. 4;
Fig. 8 is the structural schematic diagram of the utility model embodiment central post installation in a mobile system;
Fig. 9 is the structural schematic diagram of electric bicycle in the utility model embodiment;
Figure 10 is the main view of pressing positioner in the utility model embodiment;
Figure 11 is the left view of Fig. 9;
Figure 12 is the partial sectional view of Figure 10;
Figure 13 is the first bearing seat of pressing positioner and cuing open for the first damping fin support in the utility model embodiment View.
Specific embodiment
The utility model is described in further detail below in conjunction with figure embodiment.
As shown in figs. 1-13, a kind of around pipe vehicle, include column 1, electric bicycle 2, lifting output stage mechanism 3, stretch Platform mechanism 4, flexible whirling arm mechanism 5 and control system 6.
Wherein, 1 bottom end of column is supported on electric bicycle 2 and can move axially along core 7, which includes Drive servo motor 21, the driven sprocket 22 set on driving 21 two sides of servo motor, connection driven sprocket 22 and driving servo electricity The transmission chain 23 of the drive sprocket 24 of 21 output shaft of machine and with the coaxial mounted rolling steel wheel 25 of driven sprocket 22, roll steel wheel 25 It is supported on the lower railway 100 for being installed on ground, correspondingly, 1 top of column is snapped on upper rail 200 by movable pulley, should Upper rail 200 is fixed in workshop the upper end of the column, to keep the vertical, steady of column 1.When 7 coiling of core, column 1 is in electric walking Drive lower edge upper rail 200, the lower railway 100 of vehicle 2 are walked, i.e., do axial traveling along core 7 and move.Specifically referring to Figure 1,3, 8、9。
To simplify structure, safety in utilization is improved, above-mentioned lifting output stage mechanism 3 includes hoistable platform 31, for driving The third driving mechanism 32 and falling proof device 33 that dynamic hoistable platform 31 moves up and down, wherein be arranged with and be only capable of on above-mentioned column 1 Along the casing 11 that column moves up and down, (to enable casing 11 swimmingly to slide up and down on column 1, reduction rubs, this implementation The fixed pulley 12 contacted with rolling with column 1 is installed on the upper and lower end face of casing 11), one end of hoistable platform 31 is fixed on The lower part of casing 11;As shown in fig. 6, third driving mechanism 32 includes third motor 321, is fixed on 321 output shaft of third motor On sprocket wheel 322 and upper end be fixed and the chain 323 that can be wound around on sprocket wheel 322, wherein third motor 321 is fixed on column 1 Top, the lower end of chain 323 is connected by falling proof device 33 with casing 11;As seen in figures 3-5, falling proof device 33 wraps It includes and is arranged by column 1, there is the grab Y that can be snapped onto the card slot X being distributed from top to bottom on column 1, driven in third In the state that mechanism 32 is connected with falling proof device 33, grab Y is detached from card slot X;In third driving mechanism 32 and falling proof device In the state that 33 disconnect, grab Y is caught in card slot X, so that casing 11, hoistable platform 31 are located on column 1;This implementation In example, card slot X is the tooth socket for the rack gear being fixed on 1 side wall of column, and the specific structure of the falling proof device 33 is:It include bottom The upper end of seat 331, clamping seat 332 and elastic component 333, clamping seat 332 is connected with the lower end of chain 323 in third driving mechanism, The lower end for being clamped seat 332 has above-mentioned grab Y, and clamping seat 332 is connected to the upper end of pedestal 331, bottom by shaft with being able to rotate Seat 331 is fixed on the upper end cover 111 of casing 11;Elastic component 333 is the spring being compressed in spring base 334, and spring base 334 is solid It is scheduled on pedestal 331, which offsets after passing through the through-hole on pedestal 331 with clamping seat 332, so that on clamping seat 332 Grab Y there is the trend of card slot X of being caught in always, for convenience of the restoring force of adjustment spring, the bottom of spring base 334 also screw thread connects It is connected to adjusting rod 335, the end which extend into spring base 334 offsets with spring rear end.
As shown in figures 1-4, for convenience of operator hoistable platform 31 and between the operating platform 8 on the side of core 7 back and forth Walking, and ensure safety, above-mentioned scaling platform mechanism 4 includes chain-wales 41 and flexible fence 42, and there are two chain-wales 41, point It is not mounted on the two sides of above-mentioned 31 other end of hoistable platform, and each chain-wales 41 can OQ t under the driving of power source 43 Platform 31 slides laterally, and there are two the fence 42 of stretching is same, is respectively arranged on the top two sides of each chain-wales 41, and each flexible fence 42 both ends respectively with the up-and-down rod 411 at 41 overhanging end of fixed link 311 and corresponding chain-wales on 31 other end of hoistable platform It is connected, synchro-draw or shortening with the sliding with chain-wales 41.Wherein above-mentioned power source 43 includes driving motor 431 and the One feed screw nut pair 432, driving motor 431 are fixed on casing 11, the output shaft of driving motor 431 and the first feed screw nut pair Screw rod 432a in 432 is connected, and the nut 432b in the first feed screw nut pair 432 is connected with chain-wales 41 and can drive small flat Platform 41 is moved in a straight line along screw rod 432a.To enable each chain-wales 41 swimmingly to slide on hoistable platform 31 in the present embodiment, Hoistable platform 31 is equipped with two sliding slots 312 extended along 41 glide direction of chain-wales, and each chain-wales 41 pass through respective idler wheel 44 are slidably mounted on respectively in each sliding slot 312.
Above-mentioned flexible whirling arm mechanism 5 includes pivoted arm 51 and telescopic arm 52, and one end of pivoted arm 51 passes through first bearing 53 Support is on the top of casing 11, and the pivoted arm 51 is horizontally rotated by the opposite column 1 of 54 energy of the first driving mechanism, and rotational angle is positive Minus 30 degree;52 inserting of telescopic arm is in 51 other end of pivoted arm, and the section squarely structure of the contact surface of the two, the telescopic arm 52 Under the driving of the second driving mechanism 55 can opposite pivoted arm 51 do axial stretching movement, in the present embodiment, the first driving mechanism 54 It include first motor 541, the transmission gear 542 with the output axis connection of first motor 541, the housing of above-mentioned first bearing 53 On then be equipped with the circumferentially distributed tooth 531 being meshed with transmission gear 542;Second driving mechanism 55 includes the second motor 551 With the second feed screw nut pair 552, the second motor 551 is fixed on pivoted arm 51, the output shaft of the second motor 551 and the second screw rod spiral shell Screw rod 552a in female pair 552 is connected, and the nut 552b in the second feed screw nut pair 552 is connected with telescopic arm 52 and can drive Telescopic arm 52 is moved in a straight line along screw rod 552a, controls turning for pivoted arm 51 to pass through first motor 541 and the second motor 551 respectively Dynamic and telescopic arm 52 stretching motion, facilitates operation.Specifically referring to Figure 1~4 and Fig. 7.
To further facilitate manipulation, above-mentioned control system 6 is made of walking, lifting, rotation and stretching structure control section, The output end of control system 6 is separately connected above-mentioned driving servo motor 21, third motor 321, first motor 541, the second motor 551 and driving motor 431, with control driving servo motor 21, third motor 321, first motor 541, the second motor 551 and drive The work of dynamic motor 431.
In the present embodiment, to improve around tube efficiency, realizes two-tube while coiling, be equipped with two on above-mentioned 51 two sides of pivoted arm It is a to be used to wind to the pipe winding disk 10 (certainly also mountable multiple pipe winding disks to realize multitube coiling) around heat exchanger tube H, telescopic arm 52 are equipped with the pressing positioner 9 made to have suitable pretightning force around heat exchanger tube H, which includes pedestal 91, pinch roller 92, locating wheel 93 and tension 94.
Wherein, pedestal 91 has the bottom plate 911 and top plate 912 that can be opened and closed relatively, and uprightly there is a support in one end of bottom plate 911 Seat 913, one end of top plate 912 is articulated on support base 913.Upper end is additionally provided on bottom plate 911 to stretch with what top plate 912 was connected Contracting supporting element 95, there are two the telescopic supports 95, is located at the both sides of support base 913, the preferably piston rod of hydraulic cylinder. When telescopic support 95 does work, one end of top plate 912 can be rotated relative to support base 913, so that be connected with top plate Pinch roller 92 is separate or close to locating wheel 93.
In the present embodiment, above-mentioned pinch roller 92 and locating wheel 93 have multiple respectively, and each locating wheel 93 is set to adjacent two Lower section between a pinch roller 92.Plurality of pinch roller 92 is arranged at intervals in pedestal 91 side by side and can be rotating around in respective pinch roller 92 The first rotating shaft 921 of the heart rotates, and the first rotating shaft 921 of multiple pinch rollers 92 is pivotally set to by respective bearing A respectively On first bearing seat 96a, first bearing seat 96a is fixed on the bottom surface of top plate 912;Also interval is set multiple locating wheels 93 side by side It sets in pedestal 91 and can be rotated rotating around second shaft 931 at respective 93 center of locating wheel, the second of multiple locating wheels 93 Shaft 931 is pivotally set on second bearing seat 96b by respective bearing A respectively, and second bearing seat 96b is fixed on On the top surface of bottom plate 911.For screw pitch when heat exchanger tube H coiling is accurately positioned, along the axial direction of locating wheel 93 in locating wheel 93 Multiple circumferential positioning grooves 932 are equidistantly provided with, are formed between pinch roller 92 and the positioning groove 932 of locating wheel 93 for changing The space that heat pipe H is passed through, specifically referring to Figure 10,11.The frictional force of heat pipe H is exchanged to increase pinch roller 92 and locating wheel 93, also It include to force pinch roller 92 and relatively close two the first damping fin 97a of locating wheel 93 and two the second damping fin 97b, two First damping fin 97a is located at the two sides of pinch roller 92, and each first damping fin 97a wave bypasses the first rotating shaft of each pinch roller 92 It is connected to after 921 on first damping fin support 98a, i.e., the first resistance with the side respectively of the first rotating shaft of the same side of adjacent pinch roller Upper surface, the lower surface of Buddhist nun's piece offset;Equally, two the second damping fin 97b are located at the two sides of locating wheel 93, each second resistance Buddhist nun's piece 97b wave after the second shaft 931 of each locating wheel 93 around being connected on the second damping fin support 98b, it is, phase Upper surface, lower surface of second shaft of the same side of adjacent locating wheel respectively with the second damping fin of the side offset, the first damping Piece support 98a is connected by first bearing seat 96a with top plate 912, the second damping fin support 98b pass through second bearing seat 96b and Bottom plate 911 is connected, and specifically referring to Figure 10,12,13.Pinch roller 92 and locating wheel 93 are all made of flexible material (such as in the present embodiment Nylon material), whole process protection heat exchanger tube is injury-free, and increases frictional force.
The pressure on heat exchanger tube H is acted on to adjust pinch roller 92 and locating wheel 93, above-mentioned tension 94 is connected to Between top plate 912 and the other end of bottom plate 911.Tension 94 selects adjustable reverse drawing spring, the adjustable reverse drawing bullet Spring includes the connecting rod 941 for being fixed on 912 bottom of top plate, the reverse drawing spring 942 being set in connecting rod 941, is set in instead The upper bush 943 and lower sleeve 944 outside spring 942 are drawn, wherein the top phase screw thread of the lower part of upper bush 943 and lower sleeve 944 Connection, the lower part of lower sleeve 944 are fixed on bottom plate 911, the upper end of reverse drawing spring 942 and the platform for being set to 943 inner wall of upper bush Rank 9431 offsets, the lower end of reverse drawing spring 942 and the flange of 941 lower part of connecting rod offset and under there is connecting rod 941 always The trend of shifting.When need to increase pinch roller 92 exchange heat pipe H pressing force when, it is only necessary to by upper bush 943 be rotated down it is certain away from From the step 9431 on 943 inner wall of upper bush also moves down therewith, keeps the reverse drawing spring 942 to offset with step 9431 further Compression, and then increase the power that connecting rod 941 moves down, so that the pressure that pinch roller 92 acts on heat exchanger tube H increases;It is pressed when needing to reduce When the pressing force of 92 exchange heat pipe H of wheel, it is only necessary to upper bush 943 be rotated a certain distance upwards, so that reverse drawing spring 942 is slightly It unclamps, reduces the active force to connecting rod 941, and then reduction pinch roller 92 and locating wheel 93 act on the pressure on heat exchanger tube H.
When around pipe, as shown in figure 3, be moved to by pipe vehicle by operating platform 31 and to coiling core 7, it will be on pipe vehicle Pivoted arm 51 is adjusted to required height and angle, and adjusts telescopic arm 52, makes pressing positioner 9 and core on telescopic arm 52 The distance between 7 meet around pipe requirement, and the heat exchanger tube H on each pipe winding disk 10 is then passed through pressing positioner 9, concrete operations Step is:Tension 94 is first unclamped, telescopic support 95 is made to support top plate 912 and the pinch roller being connected with top plate 92, Heat exchanger tube H is placed into the positioning groove 932 of locating wheel 93 further according to coiling screw pitch, then receives again telescopic support 95 Pinch roller 92 is placed into 93 top of locating wheel and compresses heat exchanger tube, according to required pressing force, adjusts tension 94 by contracting It can carry out the coiling of heat exchanger tube.
With the progress around pipe, under the control of control system 6, electric bicycle 2 is according to the speed around pipe in upper lower railway 200, it is walked on 100 along the axial direction of core 7, with becoming larger for 7 diameter of core, passes through control system 6 and control third electricity Machine 321 and the operating of the second motor 551, so that the height of the pressing positioner 9 on telescopic arm 52 increases and still keeps with core 7 It is certain around pipe distance, to guarantee around tube efficiency and quality.And during around pipe, operator can be controlled by control system 6 Driving motor 431 processed operates, and the first feed screw nut pair 432 being connected with driving motor 431 drives chain-wales 41 to after-contraction, side Just the progress around pipe is not interfered with while operator walks between operating platform 8 and hoistable platform 31 also.

Claims (10)

1.一种绕管车,包括有能沿芯体(7)轴向运动的基体、安装在基体上的升降平台(31),其特征在于:所述基体为一下端支撑在电动行车(2)上的立柱(1),该立柱(1)上套设有仅能沿立柱上下移动的套管(11),所述升降平台(31)的一端固定在该套管(11)的下部,同时包括有:1. A coiling car, comprising a base body capable of moving axially along the core body (7), and a lifting platform (31) installed on the base body, characterized in that: the base body is supported on the electric trolley (2 ) on the column (1), the column (1) is covered with a casing (11) that can only move up and down the column, and one end of the lifting platform (31) is fixed on the bottom of the casing (11), Also includes: 伸缩转臂机构(5),包含有转臂(51)和伸缩臂(52),所述转臂(51)的一端通过第一轴承(53)支撑在套管(11)的上部,且该转臂(51)通过第一驱动机构(54)能相对所述立柱(1)水平转动,所述伸缩臂(52)与所述转臂(51)的另一端相插配连接,且该伸缩臂(52)在第二驱动机构(55)的驱动下能相对转臂(51)做轴向伸缩运动,并在所述转臂(51)上安装有用来缠绕待绕换热管(H)的绕管盘(10),所述伸缩臂(52)上设有使待绕换热管(H)具有合适预紧力的压紧定位装置(9);The telescoping arm mechanism (5) includes a rotating arm (51) and a telescopic arm (52), one end of the rotating arm (51) is supported on the upper part of the casing (11) through a first bearing (53), and the The rotating arm (51) can rotate horizontally relative to the column (1) through the first driving mechanism (54), and the telescopic arm (52) is mated with the other end of the rotating arm (51). The arm (52) can perform axial telescopic movement relative to the rotating arm (51) under the drive of the second driving mechanism (55), and a device for winding the heat exchange tube (H) to be wound is installed on the rotating arm (51). The coiled tube coil (10), the telescopic arm (52) is provided with a pressing and positioning device (9) that enables the heat exchange tube (H) to be wound to have a suitable pre-tightening force; 第三驱动机构(32),安装在所述立柱(1)上,并与所述套管(11)相连,用来驱动上述套管(11)及升降平台(31)和伸缩转臂机构(5)的上下移动。The third driving mechanism (32), is installed on the column (1), and links to each other with the described sleeve pipe (11), is used for driving above-mentioned sleeve pipe (11) and lifting platform (31) and telescopic arm mechanism ( 5) Move up and down. 2.根据权利要求1所述的绕管车,其特征在于:还包括有伸缩平台机构(4),该伸缩平台机构(4)包含有小平台(41)和伸缩围栏(42),其中所述小平台(41)安装在所述升降平台(31)另一端上且该小平台(41)在动力源(43)的驱动下能相对升降平台(31)横向滑动,所述伸缩围栏(42)设于小平台(41)的上方两侧,且各伸缩围栏(42)的两端分别与升降平台(31)另一端上的固定杆(311)和小平台(41)外伸端处的直立杆(411)相连,以随着小平台(41)的滑动而同步拉伸或缩短。2. The pipe winding car according to claim 1, characterized in that: it also includes a telescopic platform mechanism (4), and the telescopic platform mechanism (4) includes a small platform (41) and a telescopic fence (42), wherein the The small platform (41) is installed on the other end of the lifting platform (31) and the small platform (41) can slide laterally relative to the lifting platform (31) under the drive of the power source (43), and the telescopic fence (42 ) are located on both sides above the small platform (41), and the two ends of each telescopic fence (42) are respectively connected with the fixed rod (311) on the other end of the lifting platform (31) and the extension end of the small platform (41). Upright rods (411) are connected to stretch or shorten synchronously with the sliding of small platforms (41). 3.根据权利要求1所述的绕管车,其特征在于:所述第一驱动机构(54)包括有第一电机(541)、与第一电机(541)的输出轴连接的传动齿轮(542),所述第一轴承(53)的外套上则设有沿周向分布的与该传动齿轮(542)相啮合的齿(531)。3. The pipe winding car according to claim 1, characterized in that: the first drive mechanism (54) includes a first motor (541), a transmission gear ( 542), the outer casing of the first bearing (53) is provided with teeth (531) distributed along the circumferential direction and meshed with the transmission gear (542). 4.根据权利要求1所述的绕管车,其特征在于:还包括有设置在立柱(1)旁的防坠落装置(33),所述第三驱动机构(32)通过该防坠落装置(33)与所述套管(11)相连,该防坠落装置(33)具有能卡入到立柱(1)上的自上而下分布的卡槽(X)内的卡钩(Y),在所述第三驱动机构(32)与该防坠落装置(33)相连的状态下,所述卡钩(Y)脱离卡槽(X);在该第三驱动机构(32)与防坠落装置(33)断开连接的状态下,该卡钩(Y)卡入卡槽(X)内,以使套管(11)、升降平台(31)和伸缩转臂机构(5)定位在所述立柱上。4. The pipe winding car according to claim 1, characterized in that: it also includes a fall prevention device (33) arranged beside the column (1), and the third drive mechanism (32) passes through the fall prevention device ( 33) Connected to the sleeve (11), the anti-falling device (33) has a hook (Y) that can be snapped into a slot (X) distributed from top to bottom on the column (1). In the state where the third driving mechanism (32) is connected with the anti-falling device (33), the hook (Y) breaks away from the slot (X); when the third driving mechanism (32) and the anti-falling device ( 33) In the disconnected state, the hook (Y) snaps into the slot (X), so that the casing (11), lifting platform (31) and telescopic arm mechanism (5) are positioned on the column superior. 5.根据权利要求4所述的绕管车,其特征在于:所述防坠落装置(33)包括有底座(331)、卡接座(332)和弹性件(333),所述卡接座(332)的上端与第三驱动机构(32)相连,所述卡接座(332)的下端具有所述卡钩(Y),所述卡接座(332)通过转轴能转动地连接在所述底座(331)的上端,所述底座(331)固定在套管(11)的上端盖(111)上;所述弹性件(333)为压缩在弹簧座(334)内的弹簧,所述弹簧座(334)固定在底座(331)上,该弹簧前端穿过所述底座(331)上的通孔后与卡接座(332)相抵,以使所述卡接座(332)上的卡钩(Y)具有始终卡入所述卡槽(X)的趋势,所述弹簧座(334)的底部还螺纹连接有调节杆(335),该调节杆(335)伸入到弹簧座(334)内的端部与所述弹簧后端相抵。5. The pipe winding car according to claim 4, characterized in that: the anti-falling device (33) includes a base (331), a clamping seat (332) and an elastic member (333), and the clamping seat The upper end of (332) is connected with the third driving mechanism (32), the lower end of the clamping seat (332) has the hook (Y), and the clamping seat (332) is rotatably connected to the The upper end of the base (331), the base (331) is fixed on the upper end cover (111) of the sleeve (11); the elastic member (333) is a spring compressed in the spring seat (334), the The spring seat (334) is fixed on the base (331), and the front end of the spring passes through the through hole on the base (331) to abut against the clamping seat (332), so that the clamping seat (332) on the Grab hook (Y) has the tendency that snaps into described draw-in groove (X) all the time, and the bottom of described spring seat (334) is also threaded with adjustment rod (335), and this adjustment rod (335) stretches into spring seat ( 334) end against the spring rear end. 6.根据权利要求5所述的绕管车,其特征在于:所述第三驱动机构(32)包括第三电机(321)、固定在第三电机(321)输出轴上的链轮(322)和上端固定并能绕设在链轮(322)上的链条(323),该第三电机(321)固定在立柱(1)的顶部,所述链条(323)的下端与卡接座(332)相连。6. The pipe winding car according to claim 5, characterized in that: the third driving mechanism (32) comprises a third motor (321), a sprocket (322) fixed on the output shaft of the third motor (321) ) and the upper end are fixed and can be wound around the chain (323) on the sprocket (322), the third motor (321) is fixed on the top of the column (1), and the lower end of the chain (323) is connected to the clamping seat ( 332) connected. 7.根据权利要求1~6任一权项所述的绕管车,其特征在于:所述压紧定位装置(9)包括有:7. The pipe coiling vehicle according to any one of claims 1-6, characterized in that: the pressing and positioning device (9) includes: 基架(91),具有顶板(912)和固定在所述伸缩臂(52)上的底板(911),所述底板(911)的一端直立有一支撑座(913),所述顶板(912)的一端铰接于该支撑座(913)上而能相对底板(911)开合;The base frame (91) has a top plate (912) and a bottom plate (911) fixed on the telescopic arm (52). One end of the bottom plate (911) stands upright with a support seat (913), and the top plate (912) One end is hinged on the support seat (913) and can be opened and closed relative to the bottom plate (911); 压轮(92),设置在所述基架(91)内并能绕压轮(92)中心的第一转轴(921)转动,所述第一转轴(921)支承在所述的顶板(912)上;The pressure roller (92) is arranged in the base frame (91) and can rotate around the first rotating shaft (921) at the center of the pressing roller (92), and the first rotating shaft (921) is supported on the top plate (912 )superior; 定位轮(93),设置在所述基架(91)内并能绕定位轮(93)中心的第二转轴(931)转动,所述第二转轴(931)支承在所述的底板(911)上,该定位轮(93)位于所述压轮(92)的下方,所述定位轮(93)上设置有周向的定位凹槽(932),所述压轮(92)和所述定位轮(93)的定位凹槽(932)之间形成有供换热管(H)穿过的空间;The positioning wheel (93) is arranged in the base frame (91) and can rotate around the second rotating shaft (931) at the center of the positioning wheel (93), and the second rotating shaft (931) is supported on the bottom plate (911 ), the positioning wheel (93) is located below the pressure wheel (92), the positioning wheel (93) is provided with a circumferential positioning groove (932), the pressure wheel (92) and the Between the positioning grooves (932) of the positioning wheel (93), there is a space for the heat exchange tube (H) to pass through; 拉力调节装置(94),连接在所述顶板(912)和底板(911)的另一端之间,用来调节所述压轮(92)和定位轮(93)作用于换热管(H)上的压力。The tension adjusting device (94), connected between the other end of the top plate (912) and the bottom plate (911), is used to adjust the pressure wheel (92) and positioning wheel (93) to act on the heat exchange tube (H) pressure on. 8.根据权利要求7所述的绕管车,其特征在于:所述拉力调节装置(94)为可调式反拉弹簧,该可调式反拉弹簧包括有固定于顶板(912)底部的连接杆(941)、套设在连接杆(941)上的反拉弹簧(942)、套设在该反拉弹簧(942)外的上套筒(943)和下套筒(944),其中上套筒(943)的下部与下套筒(944)的上部相螺纹连接,所述下套筒(944)的下部固定在所述底板(911)上,所述反拉弹簧(942)的上端与设于上套筒(943)内壁的台阶(9431)相抵,该反拉弹簧(942)的下端与连接杆(941)的下部相抵而使所述连接杆(941)始终具有下移的趋势。8. The pipe winding car according to claim 7, characterized in that: the tension adjusting device (94) is an adjustable reverse tension spring, and the adjustable reverse tension spring includes a connecting rod fixed at the bottom of the top plate (912) (941), the anti-tension spring (942) sleeved on the connecting rod (941), the upper sleeve (943) and the lower sleeve (944) sleeved outside the anti-tension spring (942), wherein the upper sleeve The lower part of the tube (943) is threadedly connected with the upper part of the lower sleeve (944), the lower part of the lower sleeve (944) is fixed on the bottom plate (911), and the upper end of the reverse tension spring (942) is connected with the upper end of the lower sleeve (944). The step (9431) arranged on the inner wall of the upper sleeve (943) is in contact with each other, and the lower end of the anti-tension spring (942) is in contact with the lower part of the connecting rod (941) so that the connecting rod (941) always has a tendency to move downward. 9.根据权利要求7所述的绕管车,其特征在于:所述压轮(92)和定位轮(93)分别有多个,多个所述的压轮(92)相并列间隔设置,多个定位轮(93)也相并列间隔设置,且各所述定位轮(93)设置于相邻两个所述压轮(92)之间的下方;所述多个压轮(92)的第一转轴(921)分别通过各自的轴承(A)转动式地设置于第一轴承座(96a)上,该第一轴承座(96a)固定于所述顶板(912)的底面上;所述多个定位轮(93)的第二转轴(931)分别通过各自的轴承(A)转动式地设置于第二轴承座(96b)上,该第二轴承座(96b)固定于所述底板(911)的顶面上。9. The pipe coiling vehicle according to claim 7, characterized in that there are multiple pressure wheels (92) and positioning wheels (93) respectively, and multiple pressure wheels (92) are arranged side by side at intervals, A plurality of locating wheels (93) are also arranged side by side at intervals, and each of the locating wheels (93) is arranged below between adjacent two of the pressing wheels (92); the plurality of pressing wheels (92) The first rotating shaft (921) is rotatably arranged on the first bearing seat (96a) through respective bearings (A), and the first bearing seat (96a) is fixed on the bottom surface of the top plate (912); The second shafts (931) of a plurality of positioning wheels (93) are rotatably arranged on the second bearing seat (96b) through respective bearings (A), and the second bearing seat (96b) is fixed on the base plate ( 911) on the top surface. 10.根据权利要求9所述的绕管车,其特征在于:还包括有迫使所述压轮(92)、定位轮(93)相对靠近的两个第一阻尼片(97a)和两个第二阻尼片(97b),两个所述第一阻尼片(97a)分别位于所述压轮(92)的两侧,相邻压轮(92)的同一侧的第一转轴(921)分别与该侧的第一阻尼片(97a)的上表面、下表面相抵;两个所述第二阻尼片(97b)分别位于定位轮(93)的两侧,相邻定位轮(93)的同一侧的第二转轴(931)分别与该侧的第二阻尼片(97b)的上表面、下表面相抵;各所述第一阻尼片(97a)的两端分别通过第一阻尼片支座(98a)固定在所述顶板(912)上,各所述第二阻尼片(97b)的两端分别通过第二阻尼片支座(98b)固定在所述底板(911)上。10. The pipe coiling vehicle according to claim 9, characterized in that it further comprises two first damping sheets (97a) and two second Two damping sheets (97b), the two first damping sheets (97a) are respectively located on both sides of the pressure roller (92), and the first rotating shaft (921) on the same side of the adjacent pressure roller (92) is respectively connected to the The upper surface and the lower surface of the first damping sheet (97a) on this side are offset; the two second damping sheets (97b) are respectively located on both sides of the positioning wheel (93), and on the same side of the adjacent positioning wheel (93) The second rotating shaft (931) of the second shaft (931) is respectively against the upper surface and the lower surface of the second damping sheet (97b) on this side; the two ends of each first damping sheet (97a) respectively pass through the first damping sheet support (98a ) is fixed on the top plate (912), and the two ends of each second damping sheet (97b) are respectively fixed on the bottom plate (911) through the second damping sheet support (98b).
CN201820503969.4U 2018-04-10 2018-04-10 Around pipe vehicle Withdrawn - After Issue CN208146805U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108296381A (en) * 2018-04-10 2018-07-20 宁波东鼎石化装备有限公司 Around pipe vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108296381A (en) * 2018-04-10 2018-07-20 宁波东鼎石化装备有限公司 Around pipe vehicle
CN108296381B (en) * 2018-04-10 2024-03-22 镇海石化建安工程股份有限公司 Pipe winding vehicle

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