CN208142297U - One kind being completed at the same time the whole Z-type cutting mechanism of cell polar ear - Google Patents
One kind being completed at the same time the whole Z-type cutting mechanism of cell polar ear Download PDFInfo
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- CN208142297U CN208142297U CN201820823364.3U CN201820823364U CN208142297U CN 208142297 U CN208142297 U CN 208142297U CN 201820823364 U CN201820823364 U CN 201820823364U CN 208142297 U CN208142297 U CN 208142297U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及电池生产技术领域,尤其涉及一种同时完成电芯极耳整Z型裁切机构。The utility model relates to the technical field of battery production, in particular to a Z-shaped cutting mechanism that simultaneously completes battery tabs.
背景技术Background technique
在当前PACK线中,极耳裁切是在焊接保护板之前的必备工艺,随着工艺发展,出现越来越多的电芯在焊接前需完成极耳整Z型。就现有状况来讲,大部分电芯只需进行简单的极耳裁切,而对于部分需要进行整Z型的极耳,一般是先裁切后再整Z型,或者整Z型后再裁切,但这样难以保证整Z型后的极耳长度的管控,裁切的精度无法达到高精确度,对后续的生产工作造成极大的影响,降低了产品的品质和生产效率,不利于提高产品的市场竞争力,无法满足现代PACK线的生产需求。In the current PACK line, tab cutting is a necessary process before welding the protective plate. With the development of the process, more and more batteries need to complete the Z-shaped tab before welding. As far as the current situation is concerned, most of the cells only need simple tab cutting, and for some tabs that need to be Z-shaped, it is generally cut first and then Z-shaped, or Z-shaped and then Z-shaped. Cutting, but it is difficult to ensure the control of the length of the tab after Z-shaping, and the cutting accuracy cannot reach high precision, which has a great impact on subsequent production work, reduces product quality and production efficiency, and is not conducive to Improving the market competitiveness of products cannot meet the production needs of modern PACK lines.
实用新型内容Utility model content
针对上述技术问题,本实用新型提供了一种同时完成电芯极耳整Z型裁切机构,保证了极耳整Z型裁切后的长度,精准度高。Aiming at the above technical problems, the utility model provides a mechanism for simultaneously completing the Z-shaped cutting of the tabs of the battery cells, which ensures the length after Z-cutting the tabs and has high precision.
为了解决上述技术问题,本实用新型提供的具体方案如下:一种同时完成电芯极耳整Z型裁切机构,包括机架和设于机架上用于提供安装本体的基体,所述基体上安装有下驱动组件和与下驱动组件连接的升降板,所述下驱动组件驱动升降板升降运动;所述升降板的上端安装有上驱动组件,升降板的下端安装有下裁切组件;所述上驱动组件连接有直线滑块,所述直线滑块上安装有上裁切组件,上驱动组件驱动直线滑块上下运动;所述上裁切组件位于下裁切组件的上端;In order to solve the above-mentioned technical problems, the specific solution provided by the utility model is as follows: a Z-shaped cutting mechanism for simultaneously completing the cell tabs, including a frame and a base body arranged on the frame for providing the installation body, the base body The lower driving assembly and the lifting plate connected with the lower driving assembly are installed on the upper side, and the lower driving assembly drives the lifting plate to move up and down; the upper end of the lifting plate is installed with the upper driving assembly, and the lower end of the lifting plate is installed with the lower cutting assembly; The upper drive assembly is connected with a linear slider, and an upper cutting assembly is installed on the linear slider, and the upper driving assembly drives the linear slider to move up and down; the upper cutting assembly is located at the upper end of the lower cutting assembly;
所述上裁切组件包括安装于直线滑块上的安装底板,所述安装底板上设有导向套和上裁切刀安装板,所述导向套内安装有导向单元和弹簧单元,所述导向单元上设有整Z型块,所述上裁切刀安装板上设有上裁切刀,所述整Z型块在弹簧单元的作用下突入于上裁切刀。The upper cutting assembly includes a mounting base plate installed on the linear slider, the mounting base plate is provided with a guide sleeve and an upper cutting knife mounting plate, a guide unit and a spring unit are installed in the guide sleeve, and the guide The unit is provided with a whole Z-shaped block, and the upper cutting knife mounting plate is provided with an upper cutting knife, and the whole Z-shaped block protrudes into the upper cutting knife under the action of the spring unit.
优选的,所述导向单元包括导向块和导向杆,所述整Z型块通过整形安装块安装于导向块上,所述整形安装块还设有调节块;所述弹簧单元包括弹簧和用于压紧弹簧的弹簧限位块,调节块对整Z型块的位置进行微调,提高整Z型精准度。Preferably, the guide unit includes a guide block and a guide rod, the entire Z-shaped block is installed on the guide block through a shaping installation block, and the shaping installation block is also provided with an adjustment block; the spring unit includes a spring and a The spring limit block of the compression spring, and the adjustment block fine-tune the position of the whole Z-shaped block to improve the precision of the whole Z-shape.
优选的,所述下裁切组件包括安装于升降板上的安装底板,所述安装底板上设有安装座,所述安装座上设有下裁切刀,下裁切刀与上裁切刀接触,完成整Z型后极耳的裁切。Preferably, the lower cutting assembly includes a mounting base plate installed on the lifting plate, the mounting base plate is provided with a mounting seat, and the mounting base is provided with a lower cutting knife, the lower cutting knife and the upper cutting knife Contact to complete the cutting of the Z-shaped rear tab.
优选的,所述安装座上还设有千分尺安装座,所述千分尺安装座上设有用于调节下裁切刀位置的千分尺和用于限制下裁切刀后退的限位螺杆,限位螺杆通过锁紧螺母锁紧在千分尺安装座上,更好的限制下裁切刀在冲裁极耳时产生的冲击力往后退。Preferably, the mounting seat is also provided with a micrometer mounting seat, and the micrometer mounting seat is provided with a micrometer for adjusting the position of the lower cutting knife and a limit screw for limiting the retreat of the lower cutting knife. The lock nut is locked on the micrometer mounting seat, which better restricts the backward movement of the impact force generated by the cutting knife when punching the lug.
优选的,所述下驱动组件包括下气缸、下气缸安装板和下浮动接头,所述下浮动接头安装于下气缸上,所述下气缸安装于下气缸安装板上,下气缸安装板固定于基体上,所述下浮动接头通过下连接块与升降板连接,在下气缸的作用下,下浮动接头驱动下连接块带动升降板的升降运动。Preferably, the lower drive assembly includes a lower cylinder, a lower cylinder mounting plate and a lower floating joint, the lower floating joint is mounted on the lower cylinder, the lower cylinder is mounted on the lower cylinder mounting plate, and the lower cylinder mounting plate is fixed on On the base, the lower floating joint is connected to the lifting plate through the lower connecting block, and under the action of the lower cylinder, the lower floating joint drives the lower connecting block to drive the lifting plate to move up and down.
优选的,所述上驱动组件包括上气缸、上气缸安装板和上浮动接头,所述上浮动接头安装于上气缸上,所述上气缸安装于上气缸安装板上,上气缸安装板固定于升降板上,所述上浮动接头通过上连接块与直线滑块连接,在上气缸的作用下,上浮动接头驱动上连接块带动直线滑块上下运动。Preferably, the upper drive assembly includes an upper cylinder, an upper cylinder mounting plate and an upper floating joint, the upper floating joint is mounted on the upper cylinder, the upper cylinder is mounted on the upper cylinder mounting plate, and the upper cylinder mounting plate is fixed on On the lifting plate, the upper floating joint is connected with the linear slider through the upper connecting block, and under the action of the upper cylinder, the upper floating joint drives the upper connecting block to drive the linear sliding block to move up and down.
优选的,所述升降板通过直线滑轨安装于基体上,升降板通过直线滑轨进行升降运动。Preferably, the lifting plate is installed on the base through a linear slide rail, and the lifting plate performs lifting movement through the linear slide rail.
优选的,所述安装底板上设有用于回收极耳裁切废料的废料盒,对冲裁后的废料进行回收,有利于生产环境的维护。Preferably, the installation bottom plate is provided with a waste box for recycling the scraps of the tabs, and the scraps after punching are recycled, which is beneficial to the maintenance of the production environment.
优选的,所述升降板上设有用于调节和限制上裁切组件的上限位和冲击的缓冲器,保证整体机构的稳定性。Preferably, the lifting plate is provided with a buffer for adjusting and limiting the upper limit and impact of the upper cutting assembly, so as to ensure the stability of the overall mechanism.
进一步优选的,所述基体上设有用于调节和限制上驱动组件行程与冲击的上液压缓存组件;基体上还设有用于调节和限制下驱动组件行程与冲击的下液压缓存组件,保证整体机构的稳定性。Further preferably, the base is provided with an upper hydraulic buffer assembly for adjusting and limiting the stroke and impact of the upper drive assembly; the base is also provided with a lower hydraulic buffer assembly for adjusting and limiting the stroke and impact of the lower drive assembly, ensuring that the overall mechanism stability.
与现有技术相比,本实用新型的有益效果在于:1、本实用新型的上气缸组件带动上裁切组件下降,整Z型块先接触极耳,完成整Z型后,上裁切组件与下裁切组件接触,完成极耳冲裁,很好的保证了极耳整Z型裁切后的长度,精准度高,有利于提升产品的品质和市场竞争力,同时自动化生产程度高;Compared with the prior art, the beneficial effects of the utility model are as follows: 1. The upper cylinder assembly of the utility model drives the upper cutting assembly to descend, and the entire Z-shaped block first contacts the pole ear, and after the entire Z-shape is completed, the upper cutting assembly Contact with the lower cutting component to complete the tab punching, which ensures the length of the tab after Z-shaped cutting, high precision, and is conducive to improving product quality and market competitiveness, and at the same time has a high degree of automated production;
2、通过设置缓冲器、上液压缓存组件和下液压缓存组件来分别调节和限制上裁切组件、上驱动组件和下驱动组件的冲击,保证整体机构的稳定性。2. Adjust and limit the impact of the upper cutting assembly, the upper driving assembly and the lower driving assembly respectively by setting the buffer, the upper hydraulic buffer assembly and the lower hydraulic buffer assembly to ensure the stability of the overall mechanism.
附图说明Description of drawings
图1为本实用新型主视方向爆炸图;Fig. 1 is the exploded view of the main viewing direction of the utility model;
图2为本实用新型背视方向爆炸图;Figure 2 is an exploded view of the utility model in the rear view direction;
图3为本实用新型下裁切组件结构示意图;Fig. 3 is a structural schematic diagram of the lower cutting assembly of the utility model;
图4为本实用新型上裁切组件结构示意图;Fig. 4 is a structural schematic diagram of the upper cutting assembly of the utility model;
其中,1为机架;2为基体;3为下驱动组件;31为下气缸;32为下气缸安装板;33为下浮动接头;4为升降板;41为直线滑轨;5为上驱动组件;51为上气缸;52为上气缸安装板;53为上浮动接头;6为下裁切组件;61为安装底板;62为安装座;63为下裁切刀;64为千分尺安装座;65为千分尺;66为限位螺杆;7为直线滑块;8为上裁切组件;81为安装底板;82为导向套;821为导向单元;8211为导向块;8212为导向杆;822为弹簧单元;8221为弹簧;8222为弹簧限位块;83为上裁切刀安装板;831为上裁切刀;84为整Z型块;85为整形安装块;86为调节块;9为下连接块;10为上连接块;11为废料盒;12为缓冲器;13为上液压缓存组件;14为下液压缓存组件。Among them, 1 is the frame; 2 is the base; 3 is the lower drive assembly; 31 is the lower cylinder; 32 is the lower cylinder mounting plate; 33 is the lower floating joint; 4 is the lifting plate; 41 is the linear slide rail; 5 is the upper drive 51 is the upper cylinder; 52 is the upper cylinder mounting plate; 53 is the upper floating joint; 6 is the lower cutting assembly; 61 is the installation base; 62 is the mounting seat; 63 is the lower cutting knife; 64 is the micrometer mounting seat; 65 is a micrometer; 66 is a limit screw; 7 is a linear slider; 8 is an upper cutting assembly; 81 is an installation base; 82 is a guide sleeve; Spring unit; 8221 is the spring; 8222 is the spring limit block; 83 is the upper cutting knife mounting plate; 831 is the upper cutting knife; 84 is the whole Z-shaped block; 85 is the shaping installation block; The lower connection block; 10 is the upper connection block; 11 is the waste box; 12 is the buffer; 13 is the upper hydraulic buffer assembly; 14 is the lower hydraulic buffer assembly.
具体实施方式Detailed ways
为了详细说明本实用新型的技术方案,下面将结合本实用新型实施例的附图,对本实用新型实施例的技术方案进行清楚、完整的描述。显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于所描述的本实用新型的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to describe the technical solution of the utility model in detail, the technical solution of the utility model embodiment will be clearly and completely described below in conjunction with the accompanying drawings of the utility model embodiment. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
请参照图1-图4,本实施例提供的一种同时完成电芯极耳整Z型裁切机构,包括机架1和设于机架1上用于提供安装本体的基体2,所述基体2上安装有下驱动组件3和与下驱动组件连接的升降板4,所述下驱动组件驱动升降板升降运动;所述升降板的上端安装有上驱动组件5,升降板的下端安装有下裁切组件6;所述上驱动组件连接有直线滑块7,所述直线滑块上安装有上裁切组件8,上驱动组件驱动直线滑块上下运动;所述上裁切组件位于下裁切组件的上端;Please refer to Fig. 1-Fig. 4, the present embodiment provides a Z-shaped cutting mechanism for battery lugs at the same time, including a frame 1 and a base 2 provided on the frame 1 for providing the installation body. A lower driving assembly 3 and a lifting plate 4 connected with the lower driving assembly are installed on the base 2, and the lower driving assembly drives the lifting plate to move up and down; the upper end of the lifting plate is equipped with an upper driving assembly 5, and the lower end of the lifting plate is installed with The lower cutting assembly 6; the upper driving assembly is connected with a linear slider 7, the upper cutting assembly 8 is installed on the linear slider, and the upper driving assembly drives the linear slider to move up and down; the upper cutting assembly is located at the lower Cut the upper end of the component;
所述上裁切组件8包括安装于直线滑块上的安装底板81,所述安装底板上设有导向套82和上裁切刀安装板83,所述导向套82内安装有导向单元821和弹簧单元822,所述导向单元821上设有整Z型块84,所述上裁切刀安装板83上设有上裁切刀831,所述整Z型块84在弹簧单元的作用下突入于上裁切刀831。The upper cutting assembly 8 includes a mounting base plate 81 installed on the linear slider, a guide sleeve 82 and an upper cutting knife mounting plate 83 are arranged on the mounting base plate, and a guide unit 821 and a guide unit 821 are installed in the guide sleeve 82. A spring unit 822, the guide unit 821 is provided with a whole Z-shaped block 84, the upper cutting knife mounting plate 83 is provided with an upper cutting knife 831, and the whole Z-shaped block 84 protrudes under the action of the spring unit On upper cutting knife 831.
具体的,基体垂直设于机架的中间部位,下驱动组件设于基体的一侧,升降板设于基体的另一侧,下驱动组件包括下气缸、下气缸安装板和下浮动接头,下气缸安装于下气缸安装板上,下气缸安装板固定于基体上,下气缸上安装有下浮动接头,下浮动接头通过下连接块9与升降板连接,在下气缸的作用下,下浮动接头驱动下连接块带动升降板的升降运动,升降板通过直线滑轨安装于基体上,并通过直线滑轨进行升降运动。Specifically, the base body is vertically arranged in the middle of the frame, the lower driving assembly is arranged on one side of the base body, and the lifting plate is arranged on the other side of the base body. The lower driving assembly includes a lower cylinder, a lower cylinder mounting plate and a lower floating joint. The cylinder is installed on the mounting plate of the lower cylinder, and the mounting plate of the lower cylinder is fixed on the substrate. The lower floating joint is installed on the lower cylinder, and the lower floating joint is connected with the lifting plate through the lower connection block 9. The lower connecting block drives the lifting movement of the lifting plate, and the lifting plate is installed on the base body through the linear slide rail, and carries out the lifting movement through the linear slide rail.
上驱动组件安装于升降板的上端,上驱动组件包括上气缸、上气缸安装板和上浮动接头,上气缸安装于上气缸安装板上,上气缸安装板固定于升降板上,上气缸上安装有上浮动接头,上浮动接头通过上连接块10与直线滑块连接,在上气缸的作用下,上浮动接头驱动上连接块带动直线滑块上下运动。The upper drive assembly is installed on the upper end of the lifting plate. The upper drive assembly includes an upper cylinder, an upper cylinder mounting plate and an upper floating joint. The upper cylinder is installed on the upper cylinder mounting plate. The upper cylinder mounting plate is fixed on the lifting plate. There is an upper floating joint, and the upper floating joint is connected with the linear slider through the upper connecting block 10. Under the action of the upper cylinder, the upper floating joint drives the upper connecting block to drive the linear slider to move up and down.
下裁切组件安装于升降板的下端,下裁切组件包括安装于升降板上的安装底板,安装底板上设有安装座,安装座上设有下裁切刀,下裁切刀与上裁切刀接触,完成整Z型后极耳的裁切。The lower cutting assembly is installed on the lower end of the lifting plate. The lower cutting assembly includes a mounting base plate installed on the lifting plate. The cutter touches to complete the cutting of the Z-shaped rear tab.
安装座上还设有千分尺安装座,千分尺安装座上设有用于调节下裁切刀位置的千分尺和用于限制下裁切刀后退的限位螺杆,限位螺杆通过锁紧螺母锁紧在千分尺安装座上,更好的限制下裁切刀在冲裁极耳时产生的冲击力往后退。The mounting seat is also provided with a micrometer mounting seat, which is provided with a micrometer for adjusting the position of the lower cutting knife and a limit screw for limiting the retreat of the lower cutting knife. The limit screw is locked on the micrometer by a lock nut. On the mounting seat, it is better to limit the backward movement of the impact force generated by the cutting knife when punching the tab.
上裁切组件的安装底板安装于直线滑块上,导向单元包括导向块和导向杆,整Z型块通过整形安装块85安装于导向块上,整形安装块还设有调节块86,调节块对整Z型块的位置进行微调,提高整Z型精准度;弹簧单元822包括弹簧8221和用于压紧弹簧8221的弹簧限位块8222,整Z型块在弹簧单元的作用下突入于上裁切刀。The installation bottom plate of the upper cutting assembly is installed on the linear slider. The guide unit includes a guide block and a guide rod. The whole Z-shaped block is installed on the guide block through the shaping installation block 85. The shaping installation block is also provided with an adjustment block 86. The adjustment block Fine-tune the position of the Z-shaped block to improve the accuracy of the Z-shaped block; the spring unit 822 includes a spring 8221 and a spring limit block 8222 for pressing the spring 8221, and the Z-shaped block protrudes into the upper part under the action of the spring unit. Cutter.
安装底板上设有用于回收极耳裁切废料的废料盒11,对冲裁后的废料进行回收,有利于生产环境的维护,在完成冲裁后,废料自动掉入废料盒回收,无需人工操作,便捷性高。There is a waste box 11 on the installation base plate for reclaiming the scraps from the tabs. Recycling the punched waste is beneficial to the maintenance of the production environment. After the punching is completed, the waste will automatically fall into the waste box for recycling without manual operation. High convenience.
为提高整体机构的稳定性,本实用新型在升降板上设有用于调节和限制上裁切组件的上限位和冲击的缓冲器12,在基体上设有用于调节和限制上驱动组件行程与冲击的上液压缓存组件13,设有用于调节和限制下驱动组件行程与冲击的下液压缓存组件14,保证整体机构的稳定性。In order to improve the stability of the overall mechanism, the utility model is equipped with a buffer 12 for adjusting and limiting the upper limit and impact of the upper cutting assembly on the lifting plate, and a buffer 12 for adjusting and limiting the stroke and impact of the upper driving assembly on the base. The upper hydraulic buffer assembly 13 is provided with the lower hydraulic buffer assembly 14 for adjusting and limiting the stroke and impact of the lower driving assembly, so as to ensure the stability of the overall mechanism.
本实施例在具体实施过程中,在本机构上装有产品的夹具传输定位,便于将产品传输到整Z型与裁切的位置,当产品传输到位后,在下气缸的作用下,下浮动接头驱动下连接块带动升降板上升运动,下裁切刀接触极耳,同时上气缸使上浮动接头驱动上连接块带动直线滑块向下运动,此时整Z型块先接触到极耳,完成极耳的整Z型后,上裁切刀与下裁切刀接触,完成极耳的冲裁,在冲裁完成后,废料自动掉入废料盒中,上裁切组件和下裁切组件复位。In the specific implementation process of this embodiment, the clamp transmission positioning of the product is installed on this mechanism, which is convenient for the product to be transferred to the Z-shape and cutting position. When the product is transferred in place, under the action of the lower cylinder, the lower floating joint drives The lower connecting block drives the lifting plate to move up, the lower cutting knife touches the pole lug, and the upper cylinder drives the upper floating joint to drive the upper connecting block to drive the linear slider to move downward. At this time, the whole Z-shaped block first touches the pole lug to complete After the ear is Z-shaped, the upper cutting knife contacts the lower cutting knife to complete the punching of the tab. After the punching is completed, the waste material automatically falls into the waste box, and the upper cutting assembly and the lower cutting assembly are reset.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Make various changes below.
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| CN201820823364.3U CN208142297U (en) | 2018-05-30 | 2018-05-30 | One kind being completed at the same time the whole Z-type cutting mechanism of cell polar ear |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110625173A (en) * | 2019-09-27 | 2019-12-31 | 常德烟草机械有限责任公司 | Tab cutting and shaping device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110625173A (en) * | 2019-09-27 | 2019-12-31 | 常德烟草机械有限责任公司 | Tab cutting and shaping device |
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