CN208131356U - 悬挂式钢管外涂塑粉末回收一体喷涂箱 - Google Patents
悬挂式钢管外涂塑粉末回收一体喷涂箱 Download PDFInfo
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- CN208131356U CN208131356U CN201721912802.5U CN201721912802U CN208131356U CN 208131356 U CN208131356 U CN 208131356U CN 201721912802 U CN201721912802 U CN 201721912802U CN 208131356 U CN208131356 U CN 208131356U
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- steel pipe
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 238000005507 spraying Methods 0.000 title claims abstract description 36
- 239000000843 powder Substances 0.000 title claims abstract description 32
- 229920003023 plastic Polymers 0.000 title claims abstract description 22
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 238000011084 recovery Methods 0.000 title claims abstract description 14
- 239000000725 suspension Substances 0.000 title claims abstract description 13
- 238000004064 recycling Methods 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims abstract description 17
- 230000037250 Clearance Effects 0.000 claims abstract description 5
- 230000035512 clearance Effects 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound 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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
本实用新型涉及一种悬挂式钢管外涂塑粉末回收一体喷涂箱，包括喷涂箱体、喷枪架、喷枪、回收内层箱以及悬挂杆，喷涂箱体为方形箱体，在箱体的前后两侧同轴对应制有多排通孔，在箱体的两侧固装悬挂杆，用于与箱体移动装置连接；在喷涂箱体内间隔固装一回收内层箱，在回收内层箱的底部均布通孔，喷涂箱体与回收内层箱之间形成间隔空间，喷涂箱体连通连接负压管；在回收内层箱内固装一喷枪架，喷枪架上竖直固装多个喷枪。本实用新型提供的悬挂式钢管外涂塑粉末回收一体喷涂箱由于负压的存在，粉末与热钢管接触时产生的烟气一并被吸走，使整个生产操作环境无废气废烟，整个车间无味，有效改善了生产环境。
Description
悬挂式钢管外涂塑粉末回收一体喷涂箱
技术领域
[0001]本实用新型属于钢管涂塑领域，尤其是一种悬挂式钢管外涂塑粉末回收一体喷涂 箱。
背景技术
[0002]目前，涂塑钢管是一种新型的高效防腐钢材，具有防腐性能优良，耐压强度高，使 用寿命长，内表面光滑，液体流动性能良好等特点，使其迅速得到市场的认可。钢管涂塑是 在钢管内壁或外壁熔融一层厚度为0.5-1. Omni的聚乙烯树脂、乙烯-丙烯酸共聚物、环氧粉 末、无毒聚丙烯或无毒聚氯乙烯等有机物而构成的钢塑复合型管材，使其具有高强度、易连 接、耐水流冲击等优点。
[0003]现有的钢管外涂塑技术将加热后的钢管架在一对辊轴上，通过辊轴的旋转驱动钢 管的转动，再于钢管上方或下方均匀喷撒热熔性粉末，粉末落到钢管上遇热融化，在钢管表 面上形成一层厚度均匀的涂塑层。
[0004]据检索，与本申请相关的专利文献公开的内容如下：
[0005] 专利文献CN206454858U公开一种钢管全自动内外涂塑生产线的钢管外涂塑装置， 是由：冷却间、输送轮架、外涂塑装置、中频预热装置、外涂塑料仓、动力装置、传动轴、变向 传送轮构成;冷却间底部设置至少一个输送轮架，冷却间一端设置动力装置、冷却间另一端 设置外涂塑装置，外涂塑装置一侧设置中频预热装置，外涂塑装置与中频预热装置之间设 置传送轮。
[0006] 专利文献CN2〇59S8865U公开一种钢管道的全自动内外涂塑生产线，是由：钢管、上 料平台、外除锈装置、传送装置、内除锈装置、内涂塑装置、加热装置、外涂塑装置、冷却装 置、下料装置、控制系统、内除锈上料装置、钢管堵头座构成;钢管涂塑的加工平台设置在直 线的同一平面的传送装置上面，钢管涂塑的加工平台在同一平面上设置四段，钢管的四段 加工平台分别设置为：内涂塑段、预热段、冷却段、下料段。
[0007] 上述外涂设备都是敞口的，预热后的钢管与粉末接触后瞬间受热的粉末会产生较 多的烟气，烟气有毒，会对工人和环境造成损害。 实用新型内容
[0008] 本实用新型的目的在于克服现有技术的不足，提供一种喷涂均匀、工作效率高、粉 末回收效果好的悬挂式钢管外涂塑粉末回收一体喷涂箱。
[0009] 本实用新型实现目的的技术方案如下：
[0010] 一种悬挂式钢管外涂塑粉末回收一体喷涂箱，包括喷涂箱体、喷枪架、喷枪、回收 内层箱以及悬挂杆，喷涂箱体为方形箱体，在箱体的前后两侧同轴对应制有多排通孔，在箱 体的两侧固装悬挂杆，用于与箱体移动装置连接;在喷涂箱体内间隔固装一回收内层箱，在 回收内层箱的底部均布通孔，喷涂箱体与回收内层箱之间形成间隔空间，喷涂箱体连通连 接负压管;在回收内层箱内固装一喷枪架，喷枪架上竖直固装多个喷枪。
[0011]而且，所述回收内层箱下部为圆弧拐角。
[0012]本实用新型的有益效果为：
[0013]本实用新型提供的悬挂式钢管外涂塑粉末回收一体喷涂箱具有一个相对封闭的 粉末喷涂箱体，喷出的粉末被限制在一定的空间内，不会在整个工作环境飘散，有效保证了 环境整洁和干净，保证了工人的身心健康。
[0014]本实用新型提供的悬挂式钢管外涂塑粉末回收一体喷涂箱的为双层，在箱体内侧 的下部制有通孔，喷涂剩余的粉末能够通过回收隔层进行回收到喷粉箱内，实现了粉末的 完全回收利用，节省了原料。
[0015]本实用新型提供的悬挂式钢管外涂塑粉末回收一体喷涂箱由于负压的存在，粉末 与热钢管接触时产生的烟气一并被吸走，使整个生产操作环境无废气废烟，整个车间无味， 有效改善了生产环境。
附图说明
[0016]图1为本实用新型的主视图。
具体实施方式
[0017]下面结合附图并通过具体实施例对本实用新型作进一步详述，以下实施例只是描 述性的，不是限定性的，不能依次限定本实用新型的保护范围。
[0018] —种悬挂式钢管外涂塑粉末回收一体喷涂箱，包括喷涂箱体5、喷枪架3、喷枪2、回 收内层箱4以及悬挂杆，喷涂箱体为方形箱体，在箱体的前后两侧同轴对应制有多排通孔7， 用于穿过待喷涂的钢管，在箱体的两侧固装悬挂杆1，用于与箱体移动装置连接，带动喷涂 箱体从一钢管的一端移动到另一端。
[0019]在喷涂箱体内间隔固装一回收内层箱，在回收内层箱的底部均布通孔8,喷涂箱体 与回收内层箱之间形成间隔空间，喷涂箱体连通连接负压管6,负压管连接粉末回收罐(未 示出），回收罐用于放置回收的粉末。喷涂箱体与回收内层箱之间的空间用于通过制造负 压，喷落的粉末从通孔进入间隔空间，在回收罐连接一负压泵，制造负压。
[0020] 在回收内层箱内固装一喷枪架，喷枪架上竖直固装多个喷枪，每个喷枪通过管道 连接粉末静电喷涂装置(管道和静电喷涂装置没有画出），粉末静电喷涂装置连接粉末储存 箱。
[0021] 为了气体吸附更加顺畅，回收内层箱下部为圆弧拐角。
[0022] 本申请的喷涂均匀的钢管外涂塑设备的工作方式如下：
[0023]将加热后的钢管悬挂到两个对应的钢管卡头上，旋转钢管卡头，启动旋转电机开 启喷涂箱体装置，水平移动喷涂箱体，开启粉末静电喷涂装置，对管道外表面进行喷涂。，喷 涂过程中没有任何粉尘的泄露，操作环境十分整洁。其中，粉末与热钢管接触时产生的烟气 一并被吸走，使整个生产操作环境无废气废烟，整个车间无味，有效改善了生产环境。
Claims (2)
1.一种悬挂式钢管外涂塑粉末回收一体喷涂箱，其特征在于:包括喷涂箱体、喷枪架、 喷枪、回收内层箱以及悬挂杆，喷涂箱体为方形箱体，在箱体的前后两侧同轴对应制有多排 通孔，在箱体的两侧固装悬挂杆，用于与箱体移动装置连接;在喷涂箱体内间隔固装一回收 内层箱，在回收内层箱的底部均布通孔，喷涂箱体与回收内层箱之间形成间隔空间，喷涂箱 体连通连接负压管;在回收内层箱内固装一喷枪架，喷枪架上竖直固装多个喷枪。
2.根据权利要求1所述的悬挂式钢管外涂塑粉末回收一体喷涂箱，其特征在于:所述回 收内层箱下部为圆弧拐角。
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| CN110479529A (zh) * | 2019-08-19 | 2019-11-22 | 安徽万马装饰工程有限公司 | 一种用于表面活性剂输送管道的喷漆转运装置 |
| CN110815560A (zh) * | 2019-09-30 | 2020-02-21 | 山东耀华特耐科技有限公司 | 无水泥浇注料的均匀布料设备 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479529A (zh) * | 2019-08-19 | 2019-11-22 | 安徽万马装饰工程有限公司 | 一种用于表面活性剂输送管道的喷漆转运装置 |
| CN110815560A (zh) * | 2019-09-30 | 2020-02-21 | 山东耀华特耐科技有限公司 | 无水泥浇注料的均匀布料设备 |
| CN110815560B (zh) * | 2019-09-30 | 2021-05-11 | 山东耀华特耐科技有限公司 | 无水泥浇注料的均匀布料设备 |
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