CN208128006U - Stator punching, stator core, motor and refrigerator - Google Patents
Stator punching, stator core, motor and refrigerator Download PDFInfo
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- CN208128006U CN208128006U CN201820749858.1U CN201820749858U CN208128006U CN 208128006 U CN208128006 U CN 208128006U CN 201820749858 U CN201820749858 U CN 201820749858U CN 208128006 U CN208128006 U CN 208128006U
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Abstract
本实用新型涉及电机领域,公开了一种定子冲片、定子铁芯、电机及冰箱,所述定子冲片包括具有中心孔(11)的本体(10),所述本体(10)上设置有与所述中心孔(11)连通的多个定子槽(12),所述定子槽(12)包括多个小槽(12a)和多个大槽(12b),所述小槽(12a)沿径向方向的深度小于大槽(12b)沿径向方向的深度,多个所述小槽(12a)沿中心孔(11)的周向间隔分布并对称设置,多个所述大槽(12b)沿中心孔(11)的周向间隔分布并对称设置。在本实用新型中,通过使多个定子槽包括大槽和小槽,同时使大槽和小槽均对称设置,从而使得定子冲片的磁密分布更加均匀、磁密裕度更大,这样在使用时更容易控制电机温升,有利于满足电机的大力矩运行要求。
The utility model relates to the field of motors, and discloses a stator punch, a stator iron core, a motor and a refrigerator. The stator punch includes a body (10) with a central hole (11), and the body (10) is provided with A plurality of stator slots (12) communicated with the central hole (11), the stator slots (12) include a plurality of small slots (12a) and a plurality of large slots (12b), and the small slots (12a) are along The depth in the radial direction is smaller than the depth in the radial direction of the large grooves (12b), and a plurality of the small grooves (12a) are distributed and arranged symmetrically along the circumferential direction of the center hole (11), and a plurality of the large grooves (12b) ) are distributed at intervals along the circumferential direction of the central hole (11) and arranged symmetrically. In the utility model, by making a plurality of stator slots include large slots and small slots, and at the same time making the large slots and small slots symmetrically arranged, the magnetic density distribution of the stator punch is more uniform and the magnetic density margin is larger. It is easier to control the temperature rise of the motor during use, which is conducive to meeting the high torque operation requirements of the motor.
Description
技术领域technical field
本实用新型涉及电机,具体地涉及一种定子冲片、定子铁芯、电机及冰箱。The utility model relates to a motor, in particular to a stator punch, a stator core, a motor and a refrigerator.
背景技术Background technique
电机的主要作用是产生驱动转矩,从而为电器或各种机械提供动力。通常,电机包括定子和转子,其中,定子包括定子铁芯以及固定在定子铁芯上的定子绕组,其中定子铁芯一般由多个定子冲片沿电机的轴向方向堆叠而成。The main function of the motor is to generate driving torque to provide power for electrical appliances or various machinery. Generally, a motor includes a stator and a rotor, wherein the stator includes a stator core and a stator winding fixed on the stator core, wherein the stator core is generally formed by stacking a plurality of stator punches along the axial direction of the motor.
以冰箱为例,传统的冰箱的压缩机电机一般都采用单相异步电机,其中,单相异步电机的定子冲片采用硅钢片制成,形状类似长方形。一般地,定子冲片的外轮廓是由两组平行线段和两组倒角连接而成,其包括具有中心孔的本体,所述本体上设有与所述中心孔连通的多个放置电机绕组的定子槽,所述多个定子槽沿所述中心孔的周向间隔布置。Taking refrigerators as an example, the compressor motors of traditional refrigerators generally use single-phase asynchronous motors, and the stator punches of single-phase asynchronous motors are made of silicon steel sheets, which are similar to rectangles in shape. Generally, the outer contour of the stator stamping is formed by connecting two sets of parallel line segments and two sets of chamfers, which includes a body with a central hole, and a plurality of motor windings communicated with the central hole are arranged on the body. The stator slots are arranged at intervals along the circumference of the central hole.
然而,为了节约钢硅片,定子冲片的其中一组平行线段较长,另一组平行线段较短,从而使一组平行线之间的距离大于另一组平行线之间的距离,而且由于定子槽大小相同,因此外轮廓直线部分的轭部宽度远小于外部倒角部分的轭部宽度,导致外轮廓直线部分的轭密远大于外部倒角部分的轭密,既影响电机的输出功率,又影响电机的性能,而且在应用至商用机型较大功率压缩机中,定子冲片磁密过高,导致电机温升较高,另外因冲片为非对称结构,很难保证磁密均匀。However, in order to save steel and silicon sheets, one set of parallel line segments of the stator punching sheet is longer, and the other set of parallel line segments is shorter, so that the distance between one set of parallel lines is greater than the distance between the other set of parallel lines, and Since the stator slots have the same size, the yoke width of the straight part of the outer contour is much smaller than that of the outer chamfered part, resulting in the yoke density of the straight part of the outer contour being much larger than that of the outer chamfered part, which affects the output power of the motor , which also affects the performance of the motor, and in the application to the large-power compressors of commercial models, the magnetic density of the stator punching is too high, resulting in a high temperature rise of the motor. In addition, because the punching is an asymmetric structure, it is difficult to ensure the magnetic density uniform.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术存在的定子冲片磁密过高,导致电机温升较高的问题,提供一种定子冲片,该定子冲片的磁密分布更加均匀、磁密裕度更大。The purpose of the utility model is to overcome the problem of high temperature rise of the motor caused by the high magnetic density of the stator punching sheet in the prior art, and provide a stator punching sheet, the magnetic density distribution of the stator punching sheet is more uniform, the magnetic density The margin is greater.
为了实现上述目的,本实用新型一方面提供一种定子冲片,所述定子冲片包括具有中心孔的本体,所述本体上设置有与所述中心孔连通的多个定子槽,所述定子槽包括多个小槽和多个大槽,所述小槽沿径向方向的深度小于所述大槽沿径向方向的深度,多个所述小槽沿所述中心孔的周向间隔分布并对称设置,多个所述大槽沿所述中心孔的周向间隔分布并对称设置。In order to achieve the above object, the utility model provides a stator punching piece on the one hand, the stator punching piece includes a body with a central hole, a plurality of stator slots communicating with the central hole are arranged on the body, the stator punching piece The grooves include a plurality of small grooves and a plurality of large grooves, the depth of the small grooves in the radial direction is smaller than the depth of the large grooves in the radial direction, and a plurality of the small grooves are distributed at intervals along the circumference of the central hole And arranged symmetrically, a plurality of the large grooves are arranged at intervals along the circumference of the central hole and arranged symmetrically.
优选地,多个所述定子槽分为四组,每组所述定子槽包括两个小槽和多个大槽,相邻两组所述定子槽的所述小槽相邻。Preferably, the plurality of stator slots are divided into four groups, each group of stator slots includes two small slots and a plurality of large slots, and the small slots of adjacent two groups of stator slots are adjacent.
优选地,同一组所述定子槽的两个所述小槽之间设置有4个所述大槽。Preferably, four large slots are arranged between two small slots of the same set of stator slots.
优选地,所述本体的外轮廓设置为由将正方形的相邻的边设置为圆弧过渡而形成,四个所述圆弧位于用一个圆上,四个所述圆弧所在的圆的圆心与所述中心孔的圆心同心。Preferably, the outer contour of the body is formed by setting the adjacent sides of the square as arc transitions, the four arcs are located on a circle, and the center of the circle where the four arcs are located Concentric with the center of the center hole.
优选地,用于形成所述本体的外轮廓的所述正方形的边长为110-120mm,所述中心孔的直径为59-63mm。Preferably, the side length of the square used to form the outer contour of the body is 110-120 mm, and the diameter of the central hole is 59-63 mm.
优选地,所述定子槽的槽口宽度为2.0-2.4mm,所述定子槽的槽齿宽为3.2-4.0mm。Preferably, the slot width of the stator slot is 2.0-2.4mm, and the tooth width of the stator slot is 3.2-4.0mm.
优选地,所述定子槽为梨形槽或者平底槽。Preferably, the stator slot is a pear-shaped slot or a flat-bottomed slot.
本实用新型第二方面提供一种定子铁芯,所述定子铁芯包括多个所述的定子冲片。The second aspect of the present invention provides a stator core, the stator core includes a plurality of the above-mentioned stator punching pieces.
本实用新型第三方面提供一种电机,所述电机包括所述的定子铁芯。The third aspect of the utility model provides a motor, which includes the stator core.
本实用新型第四方面提供一种冰箱,所述冰箱包括所述的电机。The fourth aspect of the utility model provides a refrigerator, which includes the motor.
在本实用新型中,通过使多个定子槽包括沿径向方向的深度不同的定子槽,即大槽和小槽,同时使大槽和小槽均对称设置,从而使得定子冲片的磁密分布更加均匀、磁密裕度更大,这样在使用时更容易控制电机温升,有利于满足电机的大力矩运行要求。In the utility model, by making a plurality of stator slots include stator slots with different depths along the radial direction, that is, large slots and small slots, and at the same time, the large slots and small slots are symmetrically arranged, so that the magnetic density of the stator punching sheet The distribution is more uniform and the magnetic density margin is larger, which makes it easier to control the temperature rise of the motor during use, which is conducive to meeting the high torque operation requirements of the motor.
附图说明Description of drawings
图1是本实用新型的具体实施方式提供的定子冲片的结构示意图。Fig. 1 is a schematic structural view of a stator punch provided by a specific embodiment of the present invention.
附图标记说明Explanation of reference signs
10-本体; 11-中心孔;10-body; 11-center hole;
12-定子槽; 12a-小槽;12-stator slot; 12a-small slot;
12b-大槽; 13-;安装孔;12b-big slot; 13-; installation hole;
w1-定子槽的槽口宽度; w2-定子槽的槽齿宽。w1- slot width of stator slot; w2- tooth width of stator slot.
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.
在本实用新型中,在未作相反说明的情况下,使用的方位词如“上、下、左、右、顶、底”通常是针对附图所示的方向而言的或者是针对竖直、垂直或重力方向上而言的各部件相互位置关系描述用词。另外,“内、外”是指相对于各部件本身的轮廓的内、外。另外,本实用新型中所指的“多个”指的是两个以上并且包括两个。In the present utility model, in the case of no contrary description, the used orientation words such as "up, down, left, right, top, bottom" usually refer to the direction shown in the drawings or to the vertical direction. , vertical or gravitational direction to describe the mutual positional relationship between the components. In addition, "inside and outside" means inside and outside with respect to the outline of each member itself. In addition, "plurality" referred to in the present invention means two or more and includes two.
下面将参考附图并结合实施方式来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
根据本实用新型的一个方面,如图1所示,本实用新型的具体实施方式提供的定子冲片包括具有中心孔11的本体10,所述本体10上设置有与中心孔11连通的多个定子槽12,所述定子槽12包括多个小槽12a和多个大槽12b,所述小槽12a沿径向方向的深度小于大槽12b沿径向方向的深度,多个小槽12a沿中心孔11的周向间隔分布并对称设置,多个大槽12b沿中心孔11的周向间隔分布并对称设置。其中,考虑到成本因素以及加工工艺,优选地,所述定子槽12可以为梨形槽或者平底槽。According to one aspect of the present invention, as shown in FIG. 1 , the stator punch provided by the specific embodiment of the present invention includes a body 10 with a central hole 11 , and the body 10 is provided with a plurality of The stator slot 12, the stator slot 12 includes a plurality of small slots 12a and a plurality of large slots 12b, the depth of the small slots 12a in the radial direction is smaller than the depth of the large slots 12b in the radial direction, and the plurality of small slots 12a along the The circumferential direction of the central hole 11 is arranged symmetrically at intervals, and a plurality of large grooves 12b are arranged at intervals along the circumferential direction of the central hole 11 and arranged symmetrically. Wherein, considering cost factors and processing techniques, preferably, the stator slot 12 may be a pear-shaped slot or a flat-bottomed slot.
在本实用新型中,通过使多个定子槽12包括沿径向方向的深度不同的定子槽,即大槽和小槽,同时使大槽和小槽均对称设置,从而使得定子冲片的磁密分布更加均匀、磁密裕度更大,这样在使用时更容易控制电机温升,有利于满足电机的大力矩运行要求。In the utility model, by making a plurality of stator slots 12 include stator slots with different depths along the radial direction, that is, large slots and small slots, and making the large slots and small slots symmetrically arranged at the same time, so that the magnetism of the stator punching sheet The density distribution is more uniform and the magnetic density margin is larger, which makes it easier to control the temperature rise of the motor during use, which is conducive to meeting the high torque operation requirements of the motor.
进一步地,多个定子槽12分为四组,每组定子槽12包括两个小槽12a和多个大槽12b(也就是说,为了实现定子槽12的对称布置,多个定子槽12包括8个小槽12a),相邻两组定子槽12的小槽12a相邻。例如,如图1所示,所述本体由通过中心孔11的中心且沿横向延伸的第一参考直线d2以及通过所述中心孔11的中心且沿纵向延伸的第二参考直线d1分成四部分,即对应将多个定子槽12分为四组,这样,相邻两组定子槽12的小槽12a相对于第一参考直线d2或者第二参考直线d1对称。Further, the plurality of stator slots 12 are divided into four groups, and each group of stator slots 12 includes two small slots 12a and a plurality of large slots 12b (that is to say, in order to realize the symmetrical arrangement of the stator slots 12, the plurality of stator slots 12 includes 8 small slots 12a), the small slots 12a of two adjacent sets of stator slots 12 are adjacent. For example, as shown in FIG. 1 , the body is divided into four parts by a first reference straight line d2 passing through the center of the central hole 11 and extending transversely and a second reference straight line d1 passing through the center of the central hole 11 and extending longitudinally. , that is, correspondingly divide the plurality of stator slots 12 into four groups, so that the small slots 12a of two adjacent groups of stator slots 12 are symmetrical with respect to the first reference straight line d2 or the second reference straight line d1.
更进一步地,所述大槽12b为16个,也就是说,同一组定子槽12的两个小槽12a之间设置有4个大槽12b,这种设置使得本实用新型提供的定子冲片在保证定子冲片材料合理的基础上,保证了定子冲片的性能,增加了定子冲片的磁密裕度,同时使用时保证了电机的性能,更好的控制了压缩机的温升。Furthermore, there are 16 large slots 12b, that is to say, there are 4 large slots 12b between the two small slots 12a of the same set of stator slots 12, this arrangement makes the stator punching plate provided by the utility model On the basis of ensuring that the stator punching material is reasonable, the performance of the stator punching is guaranteed, and the magnetic density margin of the stator punching is increased. At the same time, the performance of the motor is guaranteed during use, and the temperature rise of the compressor is better controlled.
其中,对于本体10的外轮廓形状可以根据实际情况进行选择,优选地,在本实施方式中,所述本体10的外轮廓设置为由将正方形的相邻的边设置为圆弧过渡而形成,也就是说,如图1所示,本实施方式中的本体10的外轮廓包括4个直线段和4段圆弧,四个圆弧位于同一个圆上,四个圆弧所在的圆的圆心与所述中心孔11的圆心同心。这样能够进一步提高磁密裕度,同时使用时保证电机的性能。Wherein, the shape of the outer contour of the body 10 can be selected according to the actual situation. Preferably, in this embodiment, the outer contour of the body 10 is formed by setting adjacent sides of a square as arc transitions, That is to say, as shown in FIG. 1 , the outer contour of the body 10 in this embodiment includes 4 straight line segments and 4 circular arcs, the four circular arcs are located on the same circle, and the center of the circle where the four circular arcs are located Concentric with the center of the center hole 11 . In this way, the magnetic density margin can be further improved, and at the same time, the performance of the motor can be guaranteed during use.
另外,考虑到加工工艺和成本因素,优选地,用于形成所述本体10的外轮廓的所述正方形的边长为110-120mm,所述中心孔11的直径为59-63mm,优选地,所述中心孔11的直径为61mm。所述定子槽的槽口宽度w1为2.0-2.4mm,所述定子槽的槽齿宽w2为3.2-4.0mm。需要说明的是,这里的定子槽的槽口宽度w1指的是定子槽的开口处的尺寸,即与中心孔直接连通的位置的尺寸;这里的定子槽的槽齿宽w2指的是相邻两个定子槽之间的距离,如图1所示。In addition, considering the processing technology and cost factors, preferably, the side length of the square used to form the outer contour of the body 10 is 110-120 mm, and the diameter of the central hole 11 is 59-63 mm. Preferably, The diameter of the central hole 11 is 61mm. The notch width w1 of the stator slot is 2.0-2.4 mm, and the tooth width w2 of the stator slot is 3.2-4.0 mm. It should be noted that the notch width w1 of the stator slot here refers to the size of the opening of the stator slot, that is, the size of the position directly connected with the central hole; the slot tooth width w2 of the stator slot here refers to the size of the adjacent The distance between the two stator slots is shown in Figure 1.
根据本实用新型的另一个方面,本实用新型的具体实施方式提供的定子铁芯包括多个上述定子冲片,具体的可以在本体10上设置多个安装孔13,例如,如图1所示,可以在本体10的外轮廓的四个圆弧位置处分别设置一个安装孔13,从而使结构更加紧凑,安装更加方便。According to another aspect of the utility model, the stator core provided by the specific embodiment of the utility model includes a plurality of the above-mentioned stator punches, specifically, a plurality of mounting holes 13 can be provided on the body 10, for example, as shown in FIG. 1 One installation hole 13 can be respectively provided at the four arc positions of the outer contour of the body 10, so that the structure is more compact and the installation is more convenient.
根据本实用新型的再一个方面,本实用新型的具体实施方式提供的电机包括上述定子铁芯。当然,所述电机还包括绕组,所述绕组绕制在所述定子铁芯上,所述绕组可以包括主相绕组和副相绕组,所述主相绕组和副相绕组分别为铜线或铝线。由于根据本实用新型的定子冲片具有上述技术效果,因此,根据本实用新型的电机也具有相应的技术效果,即具有小型化、高效化、低成本的特点,可以装配在空间有限的压缩机中,电机的线包和安装孔处的弹簧有足够的安全距离,并且电机的性能得到有效保证。According to still another aspect of the present utility model, the specific embodiment of the present utility model provides a motor comprising the above-mentioned stator core. Of course, the motor also includes windings, which are wound on the stator core, and the windings may include primary phase windings and secondary phase windings, and the primary phase windings and secondary phase windings are copper wires or aluminum wires respectively. Wire. Since the stator punching according to the utility model has the above-mentioned technical effects, the motor according to the utility model also has the corresponding technical effects, that is, it has the characteristics of miniaturization, high efficiency and low cost, and can be assembled in a compressor with limited space. Among them, there is a sufficient safety distance between the wire pack of the motor and the spring at the installation hole, and the performance of the motor is effectively guaranteed.
根据本实用新型的再一个方面,本实用新型的具体实施方式提供的冰箱包括上述电机。According to still another aspect of the utility model, the refrigerator provided by the specific implementation manner of the utility model includes the above-mentioned motor.
以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于此。在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本实用新型所公开的内容,均属于本实用新型的保护范围。The preferred implementation of the present utility model has been described in detail above in conjunction with the accompanying drawings, however, the present utility model is not limited thereto. Within the scope of the technical concept of the utility model, various simple modifications can be made to the technical solution of the utility model, including combinations of specific technical features in any suitable manner. In order to avoid unnecessary repetition, the utility model will not further describe various possible combinations. However, these simple modifications and combinations should also be regarded as the content disclosed by the utility model, and all belong to the protection scope of the utility model.
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| WO2025066627A1 (en) * | 2023-09-28 | 2025-04-03 | 广东威灵电机制造有限公司 | Stator blade, stator iron core, stator, and motor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025066627A1 (en) * | 2023-09-28 | 2025-04-03 | 广东威灵电机制造有限公司 | Stator blade, stator iron core, stator, and motor |
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