CN208117839U - A mechanical arm for moving car tires - Google Patents
A mechanical arm for moving car tires Download PDFInfo
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- CN208117839U CN208117839U CN201820490407.0U CN201820490407U CN208117839U CN 208117839 U CN208117839 U CN 208117839U CN 201820490407 U CN201820490407 U CN 201820490407U CN 208117839 U CN208117839 U CN 208117839U
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Abstract
Description
技术领域technical field
本实用新型涉及机械设备技术领域,具体为一种搬运汽车轮胎的机械手。The utility model relates to the technical field of mechanical equipment, in particular to a manipulator for transporting automobile tires.
背景技术Background technique
机械手是一种能模仿人手和手臂的设备,用以按固定程序抓取、搬运物件或操作工具的自动操作装置,特点是可以通过编程来完成各种预期的作业,构造和性能上兼有人和机械手机器各自的优点,机械手是最早出现的工业机器人,也是最早出现的现代机器人,它可代替人的繁重劳动以实现生产的机械化和自动化,能在有害环境下操作以保护人身安全,因而广泛应用于机械制造、冶金、电子、轻工和原子能等部门。A manipulator is a device that can imitate a human hand and an arm. It is an automatic operating device used to grab, carry objects or operate tools according to a fixed program. It is characterized by being able to complete various expected operations through programming. The respective advantages of manipulators and machines, the manipulator is the earliest industrial robot and the first modern robot. It can replace the heavy labor of people to realize the mechanization and automation of production, and can operate in harmful environments to protect personal safety. It is used in machinery manufacturing, metallurgy, electronics, light industry and atomic energy and other departments.
现如今的搬运汽车轮胎的机械手,在空间内平衡移动时运动轨迹颠簸,使得作业者不能快速的实现对轮胎的搬运、定位、装配等操作,当出现失误操作时,机械手会突然改变负载或空载压力,快速上升或下降,对人身、设备和产品造成伤害,在轮胎的搬运过程中常常因为夹具的问题而从机械手上滑落。Nowadays, the manipulator for handling automobile tires has a bumpy trajectory when moving in balance in the space, making it impossible for the operator to quickly carry out operations such as handling, positioning, and assembling the tires. When there is a wrong operation, the manipulator will suddenly change the load or space The load pressure will rise or fall rapidly, causing injury to people, equipment and products. During the handling of the tire, it often slips from the manipulator due to the problem of the clamp.
所以,如何设计一种搬运汽车轮胎的机械手,成为我们当前要解决的问题。Therefore, how to design a manipulator for handling automobile tires has become a problem we need to solve at present.
实用新型内容Utility model content
本实用新型的一种搬运汽车轮胎的机械手,以解决上述背景技术中提出的搬运轨迹不平稳、搬运速度慢、轮胎固定不牢靠、安全措施简单等问题。The utility model relates to a manipulator for transporting automobile tires, which solves the problems in the above-mentioned background technology, such as uneven transport track, slow transport speed, unreliable tire fixation, and simple safety measures.
为实现上述目的,本实用新型提供如下技术方案:一种搬运汽车轮胎的机械手,包括装置主体,所述装置主体的左端设置有承重腿,所述承重腿与装置主体固定连接,所述装置主体的顶端设置有悬挂龙门,所述悬挂龙门与装置主体固定连接,所述装置主体的右端设置有支架,所述支架与装置主体固定连接,所述悬挂龙门的中间部位设置有机械手,所述机械手与挂龙门活动连接,所述机械手的镂空部位设置有升降轴,所述升降轴与机械手活动连接,所述升降轴的底端设置有固定轱辘,所述固定轱辘与升降轴电性连接,所述承重腿的镂空部位设置有转动轴,所述转动轴与承重腿固定连接,所述承重腿的底端设置有固定底座,所述固定底座与承重腿固定连接,所述机械手的中间部位设置有控制装置,所述控制装置与机械手电性连接,所述机械手的顶端设置有伺服电机,所述伺服电机与机械手电性连接,所述固定轱辘的中间部位设置有搬运抓,所述搬运抓与固定轱辘固定连接,所述承重腿的中间部位设置有转动电机,所述转动电机与承重腿电性连接。In order to achieve the above object, the utility model provides the following technical solutions: a manipulator for handling automobile tires, including a device main body, the left end of the device main body is provided with load-bearing legs, the load-bearing legs are fixedly connected with the device main body, and the device main body The top of the suspension gantry is provided with a suspension gantry, and the suspension gantry is fixedly connected with the main body of the device. The right end of the main body of the device is provided with a bracket, and the bracket is fixedly connected with the main body of the device. The middle part of the suspension gantry is provided with a manipulator, and the manipulator It is movably connected with the hanging gantry, the hollow part of the manipulator is provided with a lifting shaft, and the lifting shaft is movably connected with the manipulator, and the bottom end of the lifting shaft is provided with a fixed roller, and the fixed roller is electrically connected with the lifting shaft. The hollow part of the load-bearing leg is provided with a rotating shaft, the rotating shaft is fixedly connected with the load-bearing leg, the bottom end of the load-bearing leg is provided with a fixed base, the fixed base is fixedly connected with the load-bearing leg, and the middle part of the manipulator is set There is a control device, the control device is electrically connected with the manipulator, the top of the manipulator is provided with a servo motor, and the servo motor is electrically connected with the manipulator, and the middle part of the fixed wheel is provided with a handling grip, and the handling grip It is fixedly connected with the fixed wheel, and the middle part of the load-bearing leg is provided with a rotating motor, and the rotating motor is electrically connected with the load-bearing leg.
进一步的,所述支架的底端设置有万向轮,所述万向轮与支架固定连接。Further, the bottom end of the bracket is provided with universal wheels, and the universal wheels are fixedly connected with the bracket.
进一步的,所述机械手的底端设置有报警装置,所述报警装置与机械手电性连接。Further, an alarm device is provided at the bottom of the manipulator, and the alarm device is electrically connected with the manipulator.
进一步的,所述固定轱辘的中间部位设置有红外线CCD摄像机,所述红外线CCD摄像机与固定轱辘电性连接。Further, an infrared CCD camera is arranged in the middle of the fixed roller, and the infrared CCD camera is electrically connected with the fixed roller.
进一步的,所述转动电机的底端设置有电磁阀,所述电磁阀与转动电机电性连接。Further, a solenoid valve is provided at the bottom end of the rotating motor, and the solenoid valve is electrically connected with the rotating motor.
进一步的,所述搬运爪采用的是五爪卡盘。Further, the five-jaw chuck is used for the handling claws.
进一步的,所述控制装置采用的是PLC控制系统。Further, the control device adopts a PLC control system.
与现有技术相比,本实用新型的有益效果是;该种搬运汽车轮胎的机械手的控制装置采用的是PLC控制系统,用于内部机组的控制,经过电脑编程可以让装置实现全自动智能化,同时减少劳动力,只需一个人就能实现对设备的控制,该种搬运汽车轮胎的机械手的支架的底端设置有万向轮,它的结构允许水平360度旋转,搬运全程平衡、运动顺滑,使得操作者可以很便捷地实现轮胎的搬运、定位、装配等操作,该种搬运汽车轮胎的机械手的转动电机的底端设置有电磁阀,可以配合不同的电路来实现预期的控制,通过电磁阀可以控制转动电机的速度和工作状态,使轮胎的搬运过程中不需要任何人力就能完成,减少搬运过程的劳动力,该种搬运汽车轮胎的机械手的固定轱辘的中间部位设置有红外线CCD摄像机,采用的是视觉引导加红外线测距的方式来引导机械手臂工作,让机械手臂运行快速、稳定,提高搬运的效率,该种搬运汽车轮胎的机械手的搬运爪采用的是五爪卡盘,当用扳手转动小伞齿轮时,背面的平面螺纹同时带动五个卡爪向中心靠近或退出,可以夹紧不同直径的轮胎,避免轮胎从机械手上滑落,该种搬运汽车轮胎的机械手的底端设置有报警装置,配备有安全误操作保护装置,在操作者未对搬运状况进行确认前,不会因为失误动作,而突然改变负载或空载压力,因此机械手不会因此快速上升或下降而对人身、设备和产品造成伤害。Compared with the prior art, the beneficial effect of the utility model is that the control device of the manipulator for handling automobile tires adopts a PLC control system, which is used for the control of the internal unit, and the device can be fully automatic and intelligent through computer programming. , while reducing the labor force, only one person can realize the control of the equipment. The bottom end of the bracket of the manipulator for handling automobile tires is equipped with universal wheels. Its structure allows horizontal 360-degree rotation, and the whole process of handling is balanced and smooth. Slip, so that the operator can easily carry out tire handling, positioning, assembly and other operations. The bottom end of the rotating motor of the manipulator for handling automobile tires is equipped with a solenoid valve, which can cooperate with different circuits to achieve the expected control. Through The solenoid valve can control the speed and working state of the rotating motor, so that the tire handling process can be completed without any manpower, reducing the labor force in the handling process. The middle part of the fixed wheel of the manipulator for handling automobile tires is equipped with an infrared CCD camera. , using visual guidance and infrared ranging to guide the work of the robot arm, so that the robot arm can run quickly and stably, and improve the efficiency of handling. When turning the small bevel gear with a wrench, the flat thread on the back drives the five claws to approach or withdraw from the center at the same time, which can clamp tires of different diameters and prevent the tires from slipping off the manipulator. There is an alarm device and a safety misoperation protection device. Before the operator confirms the handling status, the load or no-load pressure will not be suddenly changed due to a wrong action, so the manipulator will not cause personal injury due to rapid rise or fall. , equipment and products causing injury.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的机械手部分结构示意图;Fig. 2 is a schematic diagram of the partial structure of the manipulator of the present utility model;
图3是本实用新型的承重腿部分结构示意图。Fig. 3 is a structural schematic diagram of the load-bearing leg part of the utility model.
图中1、装置主体,2、承重腿,201、转动电机,202、电磁阀,3、悬挂龙门, 4、支架,5、升降轴,6、固定轱辘,7、机械手,701、伺服电机,702、控制装置,703、报警装置,704、搬运爪,705、红外线CCD摄像机,8、万向轮,9、转动轴,10、固定底座。Among the figure 1, device main body, 2, load-bearing legs, 201, rotating motor, 202, solenoid valve, 3, suspension gantry, 4, support, 5, lifting shaft, 6, fixed wheel, 7, manipulator, 701, servo motor, 702, control device, 703, alarm device, 704, carrying claw, 705, infrared CCD camera, 8, universal wheel, 9, rotating shaft, 10, fixed base.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. , based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种搬运汽车轮胎的机械手,包括装置主体1,装置主体1的左端设置有承重腿2,承重腿2与装置主体1固定连接,装置主体1的顶端设置有悬挂龙门3,悬挂龙门3与装置主体 1固定连接,装置主体1的右端设置有支架4,支架4与装置主体1固定连接,悬挂龙门3的中间部位设置有机械手7,机械手7与挂龙门3活动连接,机械手7的镂空部位设置有升降轴5,升降轴5与机械手7活动连接,升降轴5的底端设置有固定轱辘6,固定轱辘6与升降轴5电性连接,承重腿2的镂空部位设置有转动轴9,转动轴9与承重腿2固定连接,承重腿2的底端设置有固定底座10,固定底座10与承重腿2固定连接,机械手7的中间部位设置有控制装置702,控制装置702与机械手7电性连接,机械手7的顶端设置有伺服电机701,伺服电机701与机械手7电性连接,固定轱辘6的中间部位设置有搬运爪704,搬运爪704与固定轱辘6固定连接,承重腿2的中间部位设置有转动电机201,转动电机201与承重腿2电性连接。Please refer to Figures 1-3, the utility model provides a technical solution: a manipulator for handling automobile tires, including a device main body 1, the left end of the device main body 1 is provided with a load-bearing leg 2, and the load-bearing leg 2 is fixedly connected with the device main body 1, The top of the device main body 1 is provided with a suspension gantry 3, the suspension gantry 3 is fixedly connected with the device main body 1, the right end of the device main body 1 is provided with a bracket 4, the bracket 4 is fixedly connected with the device main body 1, and the middle part of the suspension gantry 3 is provided with a manipulator 7 , the manipulator 7 is movably connected with the hanging gantry 3, the hollow part of the manipulator 7 is provided with a lift shaft 5, the lift shaft 5 is movably connected with the manipulator 7, the bottom end of the lift shaft 5 is provided with a fixed roller 6, and the fixed roller 6 is electrically connected to the lift shaft 5. The hollow part of the load-bearing leg 2 is provided with a rotating shaft 9, the rotating shaft 9 is fixedly connected with the load-bearing leg 2, the bottom end of the load-bearing leg 2 is provided with a fixed base 10, and the fixed base 10 is fixedly connected with the load-bearing leg 2. The middle part is provided with a control device 702, the control device 702 is electrically connected with the manipulator 7, the top of the manipulator 7 is provided with a servo motor 701, the servo motor 701 is electrically connected with the manipulator 7, and the middle part of the fixed wheel 6 is provided with a transport claw 704, The transport claw 704 is fixedly connected with the fixed wheel 6 , and the middle part of the load-bearing leg 2 is provided with a rotating motor 201 , and the rotating motor 201 is electrically connected with the load-bearing leg 2 .
进一步的,支架4的底端设置有万向轮8,万向轮8与支架4固定连接,万向轮就是所谓的活动脚轮,它的结构允许水平360度旋转,它巧妙地应用力的平衡原理,使操作者对重物进行相应的推拉,就可在空间内平衡移动,搬运全程平衡、运动顺滑,使得操作者可以很便捷地实现轮胎的搬运、定位、装配等操作。Further, the bottom end of the bracket 4 is provided with a universal wheel 8, and the universal wheel 8 is fixedly connected with the bracket 4. The universal wheel is a so-called movable caster, and its structure allows horizontal 360-degree rotation, and it skillfully applies force balance The principle enables the operator to push and pull the heavy object accordingly, and then it can move in a balanced manner in the space.
进一步的,机械手7的底端设置有报警装置703,报警装置703与机械手 7电性连接,配备有安全误操作保护装置,在操作者未对搬运状况进行确认前,不会因为失误动作,而突然改变负载或空载压力,因此机械手不会因此快速上升或下降而对人身、设备和产品造成伤害。Further, the bottom end of the manipulator 7 is provided with an alarm device 703, the alarm device 703 is electrically connected to the manipulator 7, and is equipped with a safety misoperation protection device. Sudden changes in load or no-load pressure, so the manipulator will not cause damage to people, equipment and products due to rapid rise or fall.
进一步的,固定轱辘6的中间部位设置有红外线CCD摄像机705,红外线 CCD摄像机705与固定轱辘6电性连接,采用的是视觉引导加红外线测距的方式来引导机械手臂工作,在图像中检测到物体类型等,根据机械手臂内置的智能计算机计算出物体在摄像机坐标系下的位置和姿态,让机械手臂运行快速、稳定,提高搬运的效率。Further, an infrared CCD camera 705 is arranged at the middle part of the fixed roller 6, and the infrared CCD camera 705 is electrically connected with the fixed roller 6, and the method of visual guidance and infrared ranging is used to guide the mechanical arm to work, and it is detected in the image According to the type of object, the position and attitude of the object in the camera coordinate system are calculated according to the intelligent computer built into the robot arm, so that the robot arm can run quickly and stably, and the handling efficiency can be improved.
进一步的,转动电机201的底端设置有电磁阀202,所述电磁阀202与转动电机201电性连接,在控制系统中调整介质的方向、流量、速度和其他的参数,电磁阀可以配合不同的电路来实现预期的控制,通过电磁阀可以控制转动电机的速度和工作状态,使轮胎的搬运过程中不需要任何人力就能完成,减少搬运过程的劳动力。Further, the bottom end of the rotating motor 201 is provided with a solenoid valve 202, the solenoid valve 202 is electrically connected with the rotating motor 201, and the direction, flow, speed and other parameters of the medium are adjusted in the control system, and the solenoid valve can cooperate with different The expected control can be realized by the circuit, and the speed and working state of the rotating motor can be controlled through the solenoid valve, so that the handling process of the tire can be completed without any manpower, and the labor force in the handling process can be reduced.
进一步的,搬运爪704采用的是五爪卡盘,五爪卡盘由卡盘体、活动卡爪和卡爪驱动机构组成,五爪卡盘上五个卡爪导向部分的下面,有螺纹与碟形伞齿轮背面的平面螺纹相啮合,当用扳手通过四方孔转动小伞齿轮时,碟形齿轮转动,背面的平面螺纹同时带动五个卡爪向中心靠近或退出,可以夹紧不同直径的轮胎,避免轮胎从机械手上滑落。Further, what the handling claw 704 adopts is a five-jaw chuck. The five-jaw chuck is composed of a chuck body, movable jaws and a jaw driving mechanism. Below the five jaw guide parts on the five-jaw chuck, there are threads and The flat threads on the back of the disc-shaped bevel gear mesh with each other. When the small bevel gear is turned with a wrench through the square hole, the disc-shaped gear rotates, and the flat threads on the back drive the five claws to approach or withdraw from the center at the same time, which can clamp different diameters. Tires to prevent the tires from slipping off the manipulator.
进一步的,控制装置702采用的是PLC控制系统,用于内部机组的控制,经过电脑编程可以让装置实现全自动智能化,同时减少劳动力,只需一个人就能实现对设备的控制。Furthermore, the control device 702 adopts a PLC control system, which is used for the control of the internal unit. After computer programming, the device can be fully automatic and intelligent, and at the same time reduce the labor force. Only one person can realize the control of the equipment.
工作原理:首先该种搬运汽车轮胎的机械手的控制装置702采用的是PLC 控制系统来对内部机组控制,经过电脑编程可以让装置实现全自动智能化,同时减少劳动力,只需一个人就能实现对设备的控制,然后支架4的底端设置有万向轮8,它的结构允许水平360度旋转,它巧妙地应用力的平衡原理,使操作者对重物进行相应的推拉,就可在空间内平衡移动定位,搬运全程平衡、运动顺滑,使得操作者可以很便捷地实现轮胎的搬运、定位、装配等操作,省力操作的助力设备,随后转动电机201的底端设置有电磁阀202,用来控制流体的自动化基础元件,属于执行器控制系统中调整介质的方向、流量、速度和其他的参数,电磁阀可以配合不同的电路来实现预期的控制,通过电磁阀可以控制转动电机的速度和工作状态,使轮胎的搬运过程中不需要任何人力就能完成,减少搬运过程的劳动力,接着固定轱辘6的中间部位设置有红外线CCD摄像机705,采用的是视觉引导加红外线测距的方式来引导机械手臂工作,在图像中检测到物体类型等,根据机械手臂内置的智能计算机计算出物体在摄像机坐标系下的位置和姿态,让机械手臂运行快速、稳定,提高搬运的效率,紧接着搬运爪704采用的是五爪卡盘,由卡盘体、活动卡爪和卡爪驱动机构组成,五爪卡盘上五个卡爪导向部分的下面,有螺纹与碟形伞齿轮背面的平面螺纹相啮合,当用扳手通过四方孔转动小伞齿轮时,碟形齿轮转动,背面的平面螺纹同时带动五个卡爪向中心靠近或退出,可以夹紧不同直径的轮胎,避免轮胎从机械手上滑落,最后机械手7的底端设置有报警装置703,配备有安全误操作保护装置,在操作者未对搬运状况进行确认前,不会因为失误动作,而突然改变负载或空载压力,因此机械手不会因此快速上升或下降而对人身、设备和产品造成伤害。Working principle: First, the control device 702 of the manipulator for handling automobile tires uses a PLC control system to control the internal unit. After computer programming, the device can be fully automatic and intelligent, and at the same time reduce labor, only one person can realize it. For the control of the equipment, the bottom end of the bracket 4 is provided with a universal wheel 8, its structure allows horizontal 360-degree rotation, it skillfully applies the principle of force balance, so that the operator can push and pull the weight accordingly, and it can Balanced movement and positioning in the space, balanced and smooth movement in the whole process of transportation, so that the operator can easily realize the operations of tire transportation, positioning, assembly, etc., and the power-saving equipment for labor-saving operation, and then the bottom end of the rotating motor 201 is provided with a solenoid valve 202 , used to control the basic automation components of the fluid, which belongs to the actuator control system to adjust the direction, flow, speed and other parameters of the medium. The solenoid valve can cooperate with different circuits to achieve the expected control. The solenoid valve can control the rotation of the motor. The speed and working state make the handling process of the tires complete without any manpower, reducing the labor force in the handling process, and then the middle part of the fixed wheel 6 is provided with an infrared CCD camera 705, which adopts the method of visual guidance and infrared distance measurement To guide the robot arm to work, detect the type of object in the image, etc., calculate the position and posture of the object in the camera coordinate system according to the intelligent computer built in the robot arm, make the robot arm run fast and stable, and improve the efficiency of handling, then The handling claw 704 adopts a five-jaw chuck, which is composed of a chuck body, movable jaws and a jaw driving mechanism. Below the guide part of the five jaws on the five-jaw chuck, there are threads and a plane on the back of the bevel gear. The threads mesh with each other. When the small bevel gear is turned with a wrench through the square hole, the disc gear turns, and the flat thread on the back drives the five claws to approach or withdraw from the center at the same time, which can clamp tires of different diameters and prevent the tires from being removed from the manipulator. Finally, the bottom of the manipulator 7 is equipped with an alarm device 703, which is equipped with a safety misoperation protection device. Before the operator confirms the handling status, the load or no-load pressure will not be changed suddenly due to a wrong action, so the manipulator It will not cause injury to people, equipment and products due to rapid ascent or descent.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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| CN201820490407.0U CN208117839U (en) | 2018-04-08 | 2018-04-08 | A mechanical arm for moving car tires |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110745195A (en) * | 2019-08-10 | 2020-02-04 | 河北儒布特教育科技有限公司 | Transfer robot |
| CN110757490A (en) * | 2019-12-03 | 2020-02-07 | 徐州欧普莱斯工业机械有限公司 | A stable, safe type manipulator for tire transport |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110745195A (en) * | 2019-08-10 | 2020-02-04 | 河北儒布特教育科技有限公司 | Transfer robot |
| CN110757490A (en) * | 2019-12-03 | 2020-02-07 | 徐州欧普莱斯工业机械有限公司 | A stable, safe type manipulator for tire transport |
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