CN208117238U - A kind of five axis engraving and milling machine tool body structures being combined based on casting and weldment - Google Patents
A kind of five axis engraving and milling machine tool body structures being combined based on casting and weldment Download PDFInfo
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- CN208117238U CN208117238U CN201820168104.7U CN201820168104U CN208117238U CN 208117238 U CN208117238 U CN 208117238U CN 201820168104 U CN201820168104 U CN 201820168104U CN 208117238 U CN208117238 U CN 208117238U
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- 238000005266 casting Methods 0.000 title claims abstract description 17
- 238000003801 milling Methods 0.000 title claims abstract description 17
- 229910001060 Gray iron Inorganic materials 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 3
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000004067 Flatfoot Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
本实用新型公开了一种基于铸件与焊件相组合的五轴雕铣机床身结构,包括底座和立柱,所述立柱由灰铸铁铸造而成,所述立柱竖立于所述底座上表面,所述底座上表面还通过滑轨连接有Z轴滑台,所述Z轴滑台上连接有B轴转动工件台,所述立柱侧部通过滑轨连接有X轴滑台,X轴滑台上通过滑轨连接有Y轴滑台,所述Y轴滑台上连接有A轴转轴。本实用新型结合了五轴雕铣机的功能需求,克服了纯焊件床身结构易变形、抗振性低和纯铸件床身结构重量大,生产周期长等缺点,发挥了铸件结构的抗振性强、刚度足、变形小等优点,同时又能继承焊件结构的制造周期短、成本低、可大大减轻床身重量等优势。
The utility model discloses a body structure of a five-axis engraving and milling machine based on the combination of castings and weldments, comprising a base and a column, the column is cast from gray cast iron, and the column is erected on the upper surface of the base. The upper surface of the base is also connected with a Z-axis slide table through a slide rail, and a B-axis rotating workpiece table is connected to the Z-axis slide table, and the side of the column is connected with an X-axis slide table through a slide rail, and on the X-axis slide table A Y-axis slide table is connected with a slide rail, and an A-axis rotating shaft is connected with the Y-axis slide table. The utility model combines the functional requirements of the five-axis engraving and milling machine, overcomes the shortcomings of the bed structure of pure welded parts, such as easy deformation, low vibration resistance, heavy weight of the bed structure of pure castings, and long production cycle, etc., and exerts the resistance of the casting structure It has the advantages of strong vibration, sufficient rigidity, and small deformation. At the same time, it can inherit the advantages of short manufacturing cycle of weldment structure, low cost, and can greatly reduce the weight of the bed.
Description
技术领域technical field
本实用新型涉及一种五轴雕铣机床身结构,特别涉一种基于铸件与焊件相组合的五轴雕铣机床身结构。The utility model relates to a body structure of a five-axis engraving and milling machine, in particular to a body structure of a five-axis engraving and milling machine based on the combination of castings and weldments.
背景技术Background technique
雕铣机是指使用小刀具、大功率和攻速高速主轴电机的数控铣床,其优势在于雕、铣皆可,并采用高速主轴,实现高精度切削。床身是机床的重要组成部分,是关键的承载部件,对其他零件起到固定和支撑作用,工作时承受机器重量、切削抗力及由此产生的弯矩等,床身的综合性能在很大程度上影响着机床的加工精度和工作能力,因此床身需要足够的刚性和精度保持性,以确保加工精度。Engraving and milling machine refers to a CNC milling machine that uses a small tool, high power and high speed spindle motor. Its advantage is that it can be used for both engraving and milling, and it uses a high speed spindle to achieve high precision cutting. The bed is an important part of the machine tool, and it is the key load-bearing part. It plays a role in fixing and supporting other parts. It bears the weight of the machine, cutting resistance and the resulting bending moment during work. The comprehensive performance of the bed is very important. To a certain extent, it affects the machining accuracy and working ability of the machine tool, so the bed needs sufficient rigidity and accuracy retention to ensure machining accuracy.
专利号为201420484179.8的中国专利公开了一种数控三维雕刻机床床身结构,结构包括床身主体,床身主体由相互对称的左床身和右床身通过连接板对接固定而成,同时床身主体选用了钢板焊接形式。随着机床制造工艺的改进,钢板焊接相对于传统铸造方式床身重量大大减轻,缩短了制造周期,降低了成本,但是也带来了易变形,抗振性低,结构强度、刚度不够等缺点,设备的加工精度不稳定。The Chinese patent No. 201420484179.8 discloses a CNC three-dimensional engraving machine bed structure, the structure includes a bed body, the bed body is formed by butting and fixing the symmetrical left bed and right bed through connecting plates, and the bed The main body adopts the steel plate welding form. With the improvement of machine tool manufacturing process, compared with the traditional casting method, the weight of the machine bed is greatly reduced by steel plate welding, which shortens the manufacturing cycle and reduces the cost, but it also brings disadvantages such as easy deformation, low vibration resistance, and insufficient structural strength and rigidity. , The processing accuracy of the equipment is unstable.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中的不足,提供一种基于铸件与焊件相组合的五轴雕铣机床身结构,本实用新型结合了五轴雕铣机的功能需求,克服了纯焊件床身结构易变形、抗振性低和纯铸件床身结构重量大,生产周期长等缺点,发挥了铸件结构的抗振性强、刚度足、变形小等优点,同时又能继承焊件结构的制造周期短、成本低、可大大减轻床身重量等优势。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a five-axis engraving and milling machine body structure based on the combination of castings and weldments. The utility model combines the functional requirements of the five-axis engraving and milling machine and overcomes the The pure weldment bed structure is easy to deform, low vibration resistance, and the pure casting bed structure is heavy, and the production cycle is long. The advantages of the casting structure are strong vibration resistance, sufficient rigidity, and small deformation. The weldment structure has the advantages of short manufacturing cycle, low cost, and can greatly reduce the weight of the bed.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is achieved through the following technical solutions:
一种基于铸件与焊件相组合的五轴雕铣机床身结构,包括底座和立柱,所述立柱由灰铸铁铸造而成,所述立柱竖立于所述底座上表面,所述底座上表面还通过滑轨连接有Z轴滑台,所述Z轴滑台上连接有B轴转动工件台,所述立柱侧部通过滑轨连接有X轴滑台,X轴滑台上通过滑轨连接有Y轴滑台,所述Y轴滑台上连接有A轴转轴。A five-axis engraving and milling machine body structure based on a combination of castings and weldments, including a base and a column, the column is cast from gray cast iron, the column is erected on the upper surface of the base, and the upper surface of the base is also A Z-axis slide table is connected through a slide rail, and a B-axis rotating workpiece table is connected to the Z-axis slide table. The X-axis slide table is connected to the side of the column through a slide rail, and a A Y-axis slide table is connected with an A-axis rotating shaft on the Y-axis slide table.
优选的,所述立柱为中空结构,立柱内腔四周壁面上设置有十字形加强筋,立柱内腔的竖直方向上和水平方向上分别设有与外壁轮廓一致的加强筋。Preferably, the upright column is a hollow structure, cross-shaped reinforcing ribs are provided on the walls around the inner cavity of the upright column, and reinforcing ribs consistent with the outline of the outer wall are respectively provided in the vertical direction and the horizontal direction of the inner cavity of the upright column.
优选的,所述立柱底面包括四个平面底脚,通过螺栓与底座上焊接的钢板固定连接。Preferably, the bottom surface of the column includes four plane feet, which are fixedly connected to the steel plate welded on the base through bolts.
优选的,所述底座通过槽钢焊接构成且设有四个支腿。Preferably, the base is formed by channel steel welding and is provided with four legs.
与现有技术相比,本实用新型的技术方案所带来的有益效果是:Compared with the prior art, the beneficial effects brought by the technical solution of the utility model are:
本实用新型通过铸件与焊件相结合形成的五轴雕铣机床身结构,既可以使受动载荷较大的立柱部分保持铸件结构的抗振性强、刚度足、变形小等特点,又能使受力较均匀的底座部分继承焊件结构的制造周期短、成本低、可大大减轻床身重量等优势。The body structure of the five-axis engraving and milling machine formed by the combination of castings and weldments in the utility model can not only maintain the characteristics of strong vibration resistance, sufficient rigidity, and small deformation of the casting structure on the column part with a large dynamic load, but also can The base part with relatively uniform force inherits the advantages of short manufacturing cycle, low cost and greatly reduced bed weight of the weldment structure.
附图说明Description of drawings
图1是本实用新型床身结构的整机结构示意图;Fig. 1 is the complete machine structure schematic diagram of bed structure of the present utility model;
图2是本实用新型床身结构的三维结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of bed structure of the present utility model;
图3是本实用新型床身结构的主视结构示意图;Fig. 3 is the front structural schematic diagram of bed structure of the present utility model;
图4是本实用新型床身结构的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of the bed structure of the utility model;
图5是本实用新型床身结构的左视结构示意图;Fig. 5 is a left view structural schematic diagram of the bed structure of the utility model;
图6是本实用新型床身结构中立柱的三维结构示意图。Fig. 6 is a three-dimensional structural schematic diagram of the column in the bed structure of the utility model.
图中:1、底座;2、立柱;3、X轴滑台;4、Y轴滑台;5、Z轴滑台;6、A轴转轴;7、B轴转动工件台;8、主轴电机In the figure: 1. Base; 2. Column; 3. X-axis sliding table; 4. Y-axis sliding table; 5. Z-axis sliding table; 6. A-axis rotating shaft; 7. B-axis rotating workpiece table; 8. Spindle motor
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的描述:Below in conjunction with accompanying drawing, the utility model is further described:
如图1至图6所示,本实用新型的一种基于铸件与焊件相组合的五轴雕铣机床身结构,包括底座1和立柱2,底座1是整个机床的底部支撑部分,安装有立柱2和Z轴滑台5等,整体呈一个规则的扁平长方体,受力均匀,变形较小,故采用槽钢焊接并由加强钣金复合固定而成。立柱2侧立在底座上表面,安装有X轴滑台3,X轴滑台3连接有Y轴滑台4,Y轴滑台4上连接有A轴转轴6,A轴转轴6上固定安装有主轴电机8,Z轴滑台5上连接有B轴转动工件台7。As shown in Figures 1 to 6, a five-axis engraving and milling machine body structure based on the combination of castings and weldments of the utility model includes a base 1 and a column 2, the base 1 is the bottom supporting part of the entire machine tool, and is installed with The column 2 and the Z-axis sliding table 5 etc. are a regular flat cuboid as a whole, with uniform force and small deformation, so they are welded by channel steel and fixed by reinforced sheet metal composite. The column 2 stands sideways on the upper surface of the base, and the X-axis slide table 3 is installed. The X-axis slide table 3 is connected to the Y-axis slide table 4. The Y-axis slide table 4 is connected to the A-axis shaft 6, and the A-axis shaft 6 is fixedly installed. A main shaft motor 8 is arranged, and a B-axis rotating workpiece table 7 is connected on the Z-axis slide table 5 .
本实施例中底座1采用12.6型槽钢焊接并由加强钣金复合固定而成,其中由八根槽钢面对面两两焊接构成底座1的四个腿,其余八个棱边均由一对槽钢面对面焊接而成,上表面中间适当位置加一对横向槽钢,同一棱边一起用以安装Z向导轨,在另一边及中间适当位置焊接四块钢板用以安装立柱2,在两侧面中间适当位置分别焊接两根槽钢用以支撑上表面中间钢板及横梁的载荷,并在各焊件连接处焊接适当的加强钣金,以加强整体焊接强度。由于承载X轴滑台3及其其他部件的所有重量以及由切削主轴传递来的外部切削动载荷,受力较大,是床身结构的主要变形区,因此立柱2采用灰铸铁铸造而成。其设计为中空结构,内腔壁面上设置十字形加强筋,其中竖直方向上设置两圈与外壁轮廓一致的加强筋,水平方向上设置两圈与外壁轮廓一致的加强筋,底部设有四个平面底脚,前面两个底脚设在型腔外部,周围设有加强肋板,后面两底脚设于型腔内部,并在两侧面各开一矩形窗口用于螺栓的安装。In this embodiment, the base 1 is welded by 12.6-type channel steel and fixed by reinforced sheet metal composites. Eight channel steels are welded face to face in pairs to form the four legs of the base 1, and the remaining eight edges are formed by a pair of grooves. The steel is welded face to face, and a pair of transverse channel steel is added at an appropriate position in the middle of the upper surface. The same edge is used to install the Z guide rail, and four steel plates are welded at the other side and at the appropriate position in the middle to install the column 2. In the middle of the two sides Two channel steels are welded at appropriate positions to support the load of the middle steel plate on the upper surface and the beam, and appropriate reinforcement sheets are welded at the joints of each weldment to enhance the overall welding strength. Due to carrying all the weight of the X-axis sliding table 3 and other components and the external cutting dynamic load transmitted by the cutting spindle, the force is relatively large, which is the main deformation area of the bed structure, so the column 2 is made of gray cast iron. It is designed as a hollow structure, with cross-shaped ribs set on the wall of the inner cavity, including two rounds of ribs in the vertical direction consistent with the outline of the outer wall, and two rings of ribs in the horizontal direction consistent with the outline of the outer wall. There are four ribs at the bottom. There are two flat feet, the front two feet are set outside the cavity, surrounded by reinforcing ribs, the back two feet are set inside the cavity, and a rectangular window is opened on both sides for the installation of bolts.
本实用新型并不限于上文描述的实施方式。以上对具体实施方式的描述旨在描述和说明本实用新型的技术方案,上述的具体实施方式仅仅是示意性的,并不是限制性的。在不脱离本实用新型宗旨和权利要求所保护的范围情况下,本领域的普通技术人员在本实用新型的启示下还可做出很多形式的具体变换,这些均属于本实用新型的保护范围之内。The present invention is not limited to the embodiments described above. The above description of specific embodiments is intended to describe and illustrate the technical solution of the present utility model, and the above specific embodiments are only illustrative and not restrictive. Without departing from the purpose of the utility model and the scope protected by the claims, those skilled in the art can also make many forms of specific transformations under the inspiration of the utility model, and these all belong to the protection scope of the utility model Inside.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113492321A (en) * | 2021-07-19 | 2021-10-12 | 安徽新诺精工股份有限公司 | Digit control machine tool stand structure convenient to clearance |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113492321A (en) * | 2021-07-19 | 2021-10-12 | 安徽新诺精工股份有限公司 | Digit control machine tool stand structure convenient to clearance |
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