CN208110009U - A motor aging test tool - Google Patents
A motor aging test tool Download PDFInfo
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- CN208110009U CN208110009U CN201820606863.7U CN201820606863U CN208110009U CN 208110009 U CN208110009 U CN 208110009U CN 201820606863 U CN201820606863 U CN 201820606863U CN 208110009 U CN208110009 U CN 208110009U
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Abstract
Description
技术领域technical field
本实用新型涉及电机测试技术领域,特别是一种电机老化测试工装。The utility model relates to the technical field of motor testing, in particular to a tool for motor aging testing.
背景技术Background technique
电机使用一段时间后,需要对其进行老化测试,严重老化的电机需进行维修或更新。电机老化后主绝缘下降、铁芯硅钢片叠片间绝缘下降,涡流增加、电机输出功率和效率均降低。因此,现有技术中,一般通过人工采用仪表测硅钢片间的绝缘系数来判定电机的老化程度,操作过程繁杂,工作效率低。After the motor has been used for a period of time, it needs to be tested for aging, and the seriously aged motor needs to be repaired or updated. After the aging of the motor, the main insulation decreases, the insulation between the iron core silicon steel sheet laminations decreases, the eddy current increases, and the output power and efficiency of the motor decrease. Therefore, in the prior art, the aging degree of the motor is generally determined by manually measuring the insulation coefficient between the silicon steel sheets with an instrument, and the operation process is complicated and the work efficiency is low.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种操作简单、高效的电机老化测试工装。In view of this, the purpose of the utility model is to provide a simple and efficient motor aging test tool.
本实用新型为解决其技术问题而采用的技术方案是:The technical scheme that the utility model adopts for solving its technical problem is:
一种电机老化测试工装,其包括机架,所述机架上设置有可在机架上转动的转盘及用于装配电机的固定装置,所述转盘与电机的输出轴连接,所述机架上还设置有可在机架上移动的磁场发生装置,所述转盘相对于磁场发生装置转动时,转盘切割磁场发生装置的磁感线做功而阻滞转盘的转动。A motor aging test tool, which includes a frame, the frame is provided with a turntable that can rotate on the frame and a fixing device for assembling the motor, the turntable is connected with the output shaft of the motor, and the frame There is also a magnetic field generating device that can move on the frame. When the turntable rotates relative to the magnetic field generating device, the turntable cuts the magnetic induction lines of the magnetic field generating device to do work and retards the rotation of the turntable.
作为优选地,所述磁场发生装置包括磁头,所述磁头具有两块以上的平行的磁板,磁场发生装置相对于机架移动时可使得转盘的侧部插入磁板之间的间隙中。Preferably, the magnetic field generating device includes a magnetic head, the magnetic head has more than two parallel magnetic plates, and when the magnetic field generating device moves relative to the frame, the side of the turntable can be inserted into the gap between the magnetic plates.
作为优选地,所述转盘的数量为若干个,各转盘平行地套设在同一枢轴上。相应地,所述磁板的数量大于转盘的数量,所述磁场发生装置相对于机架移动时,各转盘的侧部均能够插入对应的两块磁板之间的间隙中。Preferably, there are several turntables, and each turntable is sleeved on the same pivot in parallel. Correspondingly, the number of the magnetic plates is greater than the number of the turntables, and when the magnetic field generating device moves relative to the frame, the sides of each turntable can be inserted into the gap between the corresponding two magnetic plates.
作为优选地,所述机架上设置有X向滑座及用于驱动X向滑座沿着X方向往复运动的X向驱动机构,所述X向滑座上设置有Y向滑座及用于驱动Y向滑座沿着Y方向往复运动的Y向驱动机构,所述磁场发生装置活动设置在Y向滑座上,所述Y向滑座上还设置有用于驱动磁场发生装置沿着Z向往复运动的Z向驱动机构。Preferably, the frame is provided with an X-direction slide seat and an X-direction driving mechanism for driving the X-direction slide seat to reciprocate along the X direction, and the X-direction slide seat is provided with a Y-direction slide seat and a For the Y-direction drive mechanism that drives the Y-direction slide to reciprocate along the Y direction, the magnetic field generator is movably arranged on the Y-direction slide, and the Y-direction slide is also provided with a device for driving the magnetic field generator along the Z direction. Z direction drive mechanism for reciprocating motion.
作为优选地,X方向为竖直方向,所述转盘设置在所述X向滑座上并可随着X向滑座上下移动。Preferably, the X direction is a vertical direction, and the turntable is arranged on the X-direction sliding seat and can move up and down along with the X-direction sliding seat.
作为优选地,所述X向驱动机构包括设置在机架上的X向导柱及X向驱动器,所述X向滑座滑动套设在所述X向导柱上并由X向驱动器驱动。Preferably, the X-direction driving mechanism includes an X-direction column and an X-direction driver arranged on the frame, and the X-direction sliding seat is slidably sleeved on the X-direction column and driven by the X-direction driver.
作为优选地,所述Y向驱动机构包括设置在X向滑座上的Y向滑槽及Y向驱动器,所述Y向滑座滑动设置在所述Y向滑槽中并由Y向驱动器驱动。Preferably, the Y-direction drive mechanism includes a Y-direction chute and a Y-direction driver arranged on the X-direction slide, and the Y-direction slide is slidably arranged in the Y-direction chute and driven by the Y-direction driver .
作为优选地,所述Y向滑座上设置有导向块,所述Z向驱动机构包括Z向驱动器及穿设在导向块中的Z向导向柱,Z向导向柱的首端与Z向驱动器连接,尾端与磁场发生装置固定连接。Preferably, a guide block is provided on the Y-direction slide seat, the Z-direction driving mechanism includes a Z-direction driver and a Z-direction guide column pierced in the guide block, the head end of the Z-direction guide column and the Z-direction driver connection, and the tail end is fixedly connected with the magnetic field generating device.
作为优选地,所述固定装置包括固定底座及设置在固定底座上的支架,所述支架上设置有用于将电机压紧在固定底座上的压紧装置,所述转盘的轴向为Y向,所述机架上还设置有用于调节固定底座Y向位置的第一调节装置。Preferably, the fixing device includes a fixed base and a bracket arranged on the fixed base, the bracket is provided with a pressing device for pressing the motor on the fixed base, the axial direction of the turntable is Y direction, The frame is also provided with a first adjusting device for adjusting the Y-direction position of the fixed base.
作为优选地,所述第一调节装置包括第一驱动装置及沿着Y向分布的第一导轨,所述固定底座滑动设置在第一导轨上并由第一驱动装置驱动。Preferably, the first adjusting device includes a first driving device and first guide rails distributed along the Y direction, and the fixed base is slidably arranged on the first guide rails and driven by the first driving device.
本实用新型的有益效果是:本实用新型中,只需测出转盘的转速即可判定电机是否老化严重,操作简单,效率高。The beneficial effects of the utility model are: in the utility model, it is only necessary to measure the rotation speed of the turntable to determine whether the motor is seriously aged, and the operation is simple and the efficiency is high.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型工作状态的结构示意图;Fig. 2 is the structural representation of the working state of the utility model;
图3是磁头与各个转盘相对位置的结构示意图。FIG. 3 is a structural schematic diagram of the relative positions of the magnetic head and each turntable.
具体实施方式Detailed ways
下面将结合附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参照图1至图3,本实用新型的实施例提出一种电机老化测试工装,其包括机架1,机架1上设置有可在机架1上转动的转盘2及用于装配电机5的固定装置,转盘2可通过一联轴器7与电机5的输出轴连接,机架1上还设置有可在机架1上三轴移动的磁场发生装置,转盘2相对于磁场发生装置转动时,转盘2切割磁场发生装置的磁感线做功而阻滞转盘2的转动。本实施例中,磁场发生装置包括一磁头3,转盘2为导体,可采用铁、铜、铝等材料制成,磁头3为磁体,磁头3具有两块以上的平行的磁板31,磁场发生装置相对于机架1移动时可使得转盘2的侧部插入磁板31之间的间隙中。Referring to Fig. 1 to Fig. 3, the embodiment of the utility model proposes a kind of motor aging test tooling, and it comprises frame 1, and frame 1 is provided with the turntable 2 that can rotate on frame 1 and is used for assembling motor 5 Fixing device, the turntable 2 can be connected with the output shaft of the motor 5 through a shaft coupling 7, and the frame 1 is also provided with a magnetic field generating device that can move three axes on the frame 1, when the turntable 2 rotates relative to the magnetic field generating device , the turntable 2 cuts the magnetic induction lines of the magnetic field generating device to do work and retards the rotation of the turntable 2 . In this embodiment, the magnetic field generating device includes a magnetic head 3, and the turntable 2 is a conductor, which can be made of materials such as iron, copper, and aluminum. The magnetic head 3 is a magnet, and the magnetic head 3 has more than two parallel magnetic plates 31. When the device moves relative to the frame 1 , the sides of the turntable 2 can be inserted into the gaps between the magnetic plates 31 .
测试开始前,首先将电机5的输出轴与转盘2通过联轴器7连接,并移动磁头3,使转盘2的侧部插入磁板31之间的间隙中。测试开始后,启动电机5,使转盘2相对于磁头3转动,转盘2会因为切割磁感线做功而受到阻力,这一阻力会阻滞转盘2的转动,使转盘2的转速降低,对于同一型号的电机5,老化越严重的电机5输出功率越低,受到同样的阻力时,老化严重的电机5所驱动的转盘2的转速也就越低。因此,测试电机5是否老化严重可以采用如下方法,首先采用选用一个老化的电机5作为基准,将其与转盘2连接,测出转盘2的转速,记为A,然后将该电机5卸下,换上其他需要检测的电机5,测出转盘2的转速,记为B。若B大于A,则说明其老化程度没有基准的电机5严重,可以考虑继续使用;若B小于A,则说明其老化程度比基准的电机5更严重,应当进行检修或更换。上述的测试方法中,只需测出转盘2的转速即可判定电机5是否老化严重,操作简单,效率高。Before the test starts, the output shaft of the motor 5 is first connected with the turntable 2 through the coupling 7, and the magnetic head 3 is moved so that the side of the turntable 2 is inserted into the gap between the magnetic plates 31. After the test starts, start the motor 5 to make the turntable 2 rotate relative to the magnetic head 3. The turntable 2 will be resisted due to the work done by cutting the magnetic field line. This resistance will block the rotation of the turntable 2 and reduce the speed of the turntable 2. For the same For the type of motor 5, the output power of the motor 5 that is more aging is lower, and when subjected to the same resistance, the rotating speed of the turntable 2 driven by the motor 5 that is seriously aging is also lower. Therefore, the following method can be used to test whether the motor 5 is seriously aging. First, select an aging motor 5 as a reference, connect it to the turntable 2, measure the rotating speed of the turntable 2, and record it as A, and then remove the motor 5. Replace with other motors 5 that need to be tested, measure the rotating speed of the turntable 2, and record it as B. If B is greater than A, it means that its aging degree is not as serious as the benchmark motor 5, and it can be considered to continue to use; if B is less than A, it means that its aging degree is more serious than the benchmark motor 5, and it should be overhauled or replaced. In the above test method, it is only necessary to measure the rotation speed of the turntable 2 to determine whether the motor 5 is seriously aged, and the operation is simple and the efficiency is high.
本实施中,转盘2的数量为若干个,各转盘2平行地套设在同一枢轴上。相应地,磁板31的数量大于转盘2的数量,磁场发生装置相对于机架1移动时,各转盘2的侧部均能够插入对应的两块磁板31之间的间隙中。和只采用一个转盘2相比,这样的设计可以增大测试的过程中电机5受到的阻力,增加了测试数据的显著性,提升了测试结果的准确性。In this implementation, there are several turntables 2, and each turntable 2 is sleeved on the same pivot in parallel. Correspondingly, the number of magnetic plates 31 is greater than the number of turntables 2 , and when the magnetic field generating device moves relative to the frame 1 , the sides of each turntable 2 can be inserted into the gap between two corresponding magnetic plates 31 . Compared with only one turntable 2, such a design can increase the resistance of the motor 5 during the test, increase the significance of the test data, and improve the accuracy of the test results.
机架1上设置有X向滑座6及用于驱动X向滑座6沿着X方向往复运动的X向驱动机构,X向滑座6上设置有Y向滑座60及用于驱动Y向滑座60沿着Y方向往复运动的Y向驱动机构,磁场发生装置活动设置在Y向滑座60上,Y向滑座60上还设置有用于驱动磁场发生装置沿着Z向往复运动的Z向驱动机构。The frame 1 is provided with an X-direction slide seat 6 and an X-direction driving mechanism for driving the X-direction slide seat 6 to reciprocate along the X direction. The X-direction slide seat 6 is provided with a Y-direction slide seat 60 and a drive mechanism for driving the Y To the Y-direction driving mechanism that the sliding seat 60 reciprocates along the Y direction, the magnetic field generating device is movably arranged on the Y-directing sliding seat 60, and the Y-directing sliding seat 60 is also provided with a device for driving the magnetic field generating device to reciprocate along the Z direction. Z direction drive mechanism.
本实施例中,转盘2绕着一水平轴转动,X方向为竖直方向,Y方向为转盘2的轴向,Z方向为转盘2的径向。为了调节转盘2的高度,转盘2设置在X向滑座6上并可随着X向滑座6上下移动。不同型号电机5的输出轴的高度不同,这样的设计能够调节转盘2的高度,测试的电机5型号更换后,亦可将转盘2调节至最利于与电机5连接的位置。In this embodiment, the turntable 2 rotates around a horizontal axis, the X direction is the vertical direction, the Y direction is the axial direction of the turntable 2 , and the Z direction is the radial direction of the turntable 2 . In order to adjust the height of the turntable 2 , the turntable 2 is arranged on the X-direction slide seat 6 and can move up and down along with the X-direction slide seat 6 . The heights of the output shafts of different types of motors 5 are different. Such a design can adjust the height of the turntable 2. After the type of the tested motor 5 is replaced, the turntable 2 can also be adjusted to the most favorable position for connecting with the motor 5.
本实施例中,X向驱动机构包括设置在机架1上的X向导柱12及X向驱动器(未图示),X向滑座6滑动套设在X向导柱12上并由X向驱动器驱动。Y向驱动机构包括设置在X向滑座6上的Y向滑槽(未图示)及Y向驱动器(未图示),Y向滑座60滑动设置在Y向滑槽中并由Y向驱动器驱动。Y向滑座60上设置有导向块61,Z向驱动机构包括Z向驱动器(未图示)及穿设在导向块61中的Z向导向柱13,Z向导向柱13的首端与Z向驱动器连接,尾端与磁场发生装置固定连接。X向驱动器、Y向驱动器及Z向驱动器均一般采用气缸,也可采用电缸、液压缸等试用的装置。In this embodiment, the X-direction drive mechanism includes an X-direction column 12 and an X-direction driver (not shown) arranged on the frame 1. The X-direction slide seat 6 is slidably sleeved on the X-direction column 12 and driven by the X-direction driver. drive. The Y-direction drive mechanism includes a Y-direction chute (not shown) and a Y-direction driver (not shown) arranged on the X-direction slide 6. drive drive. A guide block 61 is provided on the Y-direction slide seat 60, and the Z-direction driving mechanism includes a Z-direction driver (not shown) and a Z-direction guide post 13 that is penetrated in the guide block 61, and the head end of the Z-direction guide post 13 is aligned with the Z Connect to the drive, and the tail end is fixedly connected to the magnetic field generator. The X-direction driver, the Y-direction driver and the Z-direction driver generally use air cylinders, and trial devices such as electric cylinders and hydraulic cylinders can also be used.
固定装置包括固定底座4及设置在固定底座4上的支架41,支架41上设置有用于将电机5压紧在固定底座4上的压紧装置410,压紧装置410可以采用一压紧件,该压紧件由一气缸驱动而可相对于固定底座4上下移动以将电机5压紧,也可以采用弹性的卡扣、设置在固定底座4上的卡箍等适用的装置。The fixing device includes a fixed base 4 and a support 41 arranged on the fixed base 4. The support 41 is provided with a pressing device 410 for pressing the motor 5 on the fixed base 4. The pressing device 410 can adopt a pressing piece, The pressing member is driven by an air cylinder and can move up and down relative to the fixed base 4 to compress the motor 5 . Elastic buckles, clamps and other suitable devices such as elastic buckles can also be used.
机架1上还设置有用于调节固定底座4Y向位置的第一调节装置。本实施例中,第一调节装置包括第一驱动装置及沿着Y向分布的第一导轨11,固定底座4滑动设置在第一导轨11上并由第一驱动装置驱动,第一驱动装置可以采用电缸、液压缸等常用装置。不同型号电机5的输出轴的长度不同,这样的设计可以根据需要调节固定底座4的Y向位置,能够适用于测试多种不同型号的电机5。The frame 1 is also provided with a first adjusting device for adjusting the position of the fixed base 4 in the Y direction. In this embodiment, the first adjusting device includes a first driving device and a first guide rail 11 distributed along the Y direction. The fixed base 4 is slidably arranged on the first guide rail 11 and driven by the first driving device. The first driving device can Common devices such as electric cylinders and hydraulic cylinders are used. The lengths of the output shafts of different types of motors 5 are different. Such a design can adjust the Y-direction position of the fixed base 4 as required, and can be suitable for testing various types of motors 5 .
Claims (10)
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|---|---|---|---|
| CN201820606863.7U CN208110009U (en) | 2018-04-25 | 2018-04-25 | A motor aging test tool |
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| CN201820606863.7U CN208110009U (en) | 2018-04-25 | 2018-04-25 | A motor aging test tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109856479A (en) * | 2019-01-15 | 2019-06-07 | 重庆长安跨越车辆有限公司 | Driving motor EMC test fixture |
| CN111208423A (en) * | 2020-01-14 | 2020-05-29 | 苏州市极合智能科技有限公司 | Automatic motor aging test method |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109856479A (en) * | 2019-01-15 | 2019-06-07 | 重庆长安跨越车辆有限公司 | Driving motor EMC test fixture |
| CN111208423A (en) * | 2020-01-14 | 2020-05-29 | 苏州市极合智能科技有限公司 | Automatic motor aging test method |
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