CN208108763U - A kind of insulating board for building drying box with function of recovering waste heat - Google Patents
A kind of insulating board for building drying box with function of recovering waste heat Download PDFInfo
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- CN208108763U CN208108763U CN201820640226.1U CN201820640226U CN208108763U CN 208108763 U CN208108763 U CN 208108763U CN 201820640226 U CN201820640226 U CN 201820640226U CN 208108763 U CN208108763 U CN 208108763U
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型涉及建材烘干技术领域,具体涉及一种具有余热回收功能的建筑保温板烘干箱。The utility model relates to the technical field of building material drying, in particular to a building insulation board drying box with the function of recovering waste heat.
背景技术Background technique
环保耐高温阻燃隔热型建筑保温板是一种新型建材,不仅绿色环保,并且有很好的隔热效果,被大量的使用,该板在安装之前对其进行烘干是必不可少的工序,现有的烘干装置,烘干效果不好,使用不方便,且工作效率低下,烘干后产生的水蒸气没有进行收集,会被排入室内空气中,使室内空气潮湿,不环保。Environmentally friendly, high temperature resistant, flame retardant and heat insulating building insulation board is a new type of building material. It is not only green and environmentally friendly, but also has a good heat insulation effect. It is widely used. It is essential to dry the board before installation. Process, the existing drying device, the drying effect is not good, it is inconvenient to use, and the work efficiency is low. The water vapor generated after drying is not collected and will be discharged into the indoor air, making the indoor air humid and not environmentally friendly. .
为了解决上述问题,申请号为CN201710910543.0的专利文件公开了一种环保耐高温阻燃隔热型建筑保温板烘干装置,包括箱体,所述箱体的底部固定连接有底座,所述底座上固定安装有电机,所述电机的顶部固定连接有转轴,所述转轴的顶部固定连接有六边形螺栓,所述转轴的侧壁通过固定块固定连接有夹板架,所述箱体的侧壁开设有进气口,所述进气口上固定安装有空气加热器,所述箱体的顶部活动连接有盖体,所述盖体的内腔中活动卡接有旋转块,所述旋转块的底部开设有六边形套筒,所述盖体的顶部开设有出风口,所述出风口的下部固定安装有排风扇,所述出风口的顶部固定连接有导气管,所述导气管的一端固定连接有冷凝板,所述冷凝板的下端固定连接有导水管。In order to solve the above problems, the patent document with the application number CN201710910543.0 discloses an environment-friendly, high-temperature-resistant, flame-retardant, heat-insulating type building insulation board drying device, including a box body, the bottom of the box body is fixedly connected with a base, and the A motor is fixedly installed on the base, and the top of the motor is fixedly connected with a rotating shaft, and the top of the rotating shaft is fixedly connected with hexagonal bolts, and the side wall of the rotating shaft is fixedly connected with a splint frame through a fixed block. There is an air inlet on the side wall, an air heater is fixedly installed on the air inlet, a cover is movably connected to the top of the box, and a rotating block is movably clamped in the inner cavity of the cover. The bottom of the block is provided with a hexagonal sleeve, the top of the cover is provided with an air outlet, the lower part of the air outlet is fixedly equipped with an exhaust fan, and the top of the air outlet is fixedly connected with an air duct, and the air duct One end is fixedly connected with a condensation plate, and the lower end of the condensation plate is fixedly connected with a water guide pipe.
此装置虽然解决了上述问题,但是此装置还存在以下缺点:通过冷凝板对水蒸气进行冷凝,没有对水蒸气中的余热进行回收,造成了热能的浪费,且整个装置中设有排风扇、冷凝板和述电机等多个动力源,提高了电能的损耗。Although this device solves the above problems, it still has the following disadvantages: the water vapor is condensed through the condensation plate, and the waste heat in the water vapor is not recovered, resulting in waste of heat energy, and the whole device is equipped with exhaust fans, condensation Multiple power sources such as boards and motors increase the loss of electric energy.
实用新型内容Utility model content
针对现有技术中所存在的不足,本实用新型的目的在于提供一种具有余热回收功能的建筑保温板烘干箱,以解决现有技术中,未进行余热回收造成资源浪费且电能损耗大的问题。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a building insulation board drying box with waste heat recovery function, so as to solve the problems in the prior art, such as waste of resources and large power loss caused by waste heat recovery. question.
为实现上述目的,本实用新型采用了如下的技术方案:一种具有余热回收功能的建筑保温板烘干箱,包括箱体,箱体的侧壁上开有进风孔,进风孔处设置有空气加热器,所述箱体内设置有由动力器驱动转动且对保温板进行夹设的转动夹设机构,箱体顶部连通有以动力器为动力通过加速传动件驱动的负压抽吸箱,负压抽吸箱连通有余热回收机构;In order to achieve the above purpose, the utility model adopts the following technical scheme: a building insulation board drying box with waste heat recovery function, including a box body, an air inlet hole is opened on the side wall of the box body, and the air inlet hole is set There is an air heater, and the box is equipped with a rotating and clamping mechanism driven by a power device to clamp the insulation board. The top of the box is connected with a negative pressure suction box driven by the power device through an acceleration transmission. , the negative pressure suction box is connected with a waste heat recovery mechanism;
所述余热回收机构包括设置在箱体内底部的均布管和将均布管与负压抽吸箱连通的过滤箱,过滤箱内设置有过滤网间歇更换组件,以负压抽吸箱的动力通过减速器使过滤网间歇更换组件进行过滤网更换工作;The waste heat recovery mechanism includes a uniform distribution pipe arranged at the bottom of the box and a filter box connecting the uniform distribution pipe with the negative pressure suction box. The filter box is provided with a filter screen intermittent replacement component, and the power of the negative pressure suction box Through the reducer, the filter screen can be replaced intermittently by the component to replace the filter screen;
所述过滤网间歇更换组件包括单向间歇运动结构和过滤层结构,过滤层结构包括配合设置的上夹板和下夹板,上夹板与下夹板上均开有流通孔,两流通孔对齐设置,上夹板与下夹板之间滑动设置有由单向间歇运动结构驱动的过滤盘,过滤盘包括连接在单向间歇运动结构的动力输出端的转动块和转动块外侧以转动块为中心呈环形分布的多个过滤层,每个过滤层均通过连杆与转动块相连,每个过滤层与转动块的水平距离和流通孔与转动块的水平距离相同,且其中一个过滤层设置在两流通孔之间;单向间歇运动结构每转动一次,两流通孔之间更换一个过滤层。The filter screen intermittent replacement assembly includes a one-way intermittent movement structure and a filter layer structure. The filter layer structure includes an upper splint and a lower splint arranged in cooperation. Both the upper splint and the lower splint are provided with flow holes, and the two flow holes are aligned. A filter disc driven by a one-way intermittent motion structure is slid between the splint and the lower splint. The filter disc includes a rotating block connected to the power output end of the one-way intermittent motion structure and a plurality of rings distributed around the rotating block on the outer side of the rotating block. Each filter layer is connected to the rotating block through a connecting rod. The horizontal distance between each filter layer and the rotating block is the same as the horizontal distance between the flow hole and the rotating block, and one of the filter layers is arranged between the two flow holes. ; Every time the one-way intermittent motion structure rotates once, a filter layer is replaced between the two flow holes.
将保温板通过转动夹设机构进行夹紧固定,空气加热器对空气进行加热,以动力器的动力驱动转动夹设机构带动保温板在箱体内转动,同时驱动负压抽吸箱运行,负压抽吸箱在箱体内顶部形成抽吸力,将空气加热器加热之后的热空气向上抽吸,对箱体内的保温板进行烘干工作;负压抽吸箱运行的过程中通过减速器驱动单向间歇运动结构运行,单向间歇运动结构每隔一段时间驱动转动块转动一次,对两流通孔之间的过滤层进行更换;抽入过滤箱中的湿热空气中含有的水蒸气被过滤层进行过滤除去水分形成干热空气,干热空气通过均布管导入箱体底部对箱体内的保温板进行加热,从而可降低空气加热器的加热功率,减少电能的损耗。The insulation board is clamped and fixed by the rotating clamping mechanism, the air heater heats the air, and the rotating clamping mechanism is driven by the power of the power device to drive the insulation board to rotate in the box, and at the same time, the negative pressure suction box is driven to operate, and the negative pressure The suction box forms a suction force on the top of the box, sucks the hot air heated by the air heater upwards, and dries the insulation board in the box; during the operation of the negative pressure suction box, the unit is driven by the reducer. It runs toward the intermittent motion structure, and the one-way intermittent motion structure drives the rotating block to rotate once at a certain period of time to replace the filter layer between the two flow holes; the water vapor contained in the hot and humid air drawn into the filter box is discharged by the filter layer Filter and remove moisture to form dry hot air, which is introduced into the bottom of the box through the uniform pipe to heat the insulation board in the box, thereby reducing the heating power of the air heater and reducing the loss of electric energy.
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、通过以电机的动力,驱动转动夹设机构和负压抽吸箱运行,同时还进行更换过滤层的工作,提高了电机的动能利用率,降低了电能的损耗,达到节能的目的;1. By using the power of the motor to drive the rotating clamping mechanism and the negative pressure suction box to operate, and at the same time replace the filter layer, the kinetic energy utilization rate of the motor is improved, the loss of electric energy is reduced, and the purpose of energy saving is achieved;
2、利用电机的动力,使负压抽吸箱形成抽吸力,将箱体内的湿热空气抽入过滤箱内进行过滤,过滤之后的干热空气通过均布管导入箱体内对保温板进行烘干工作,进行余热回收利用,进一步降低了电能的损耗;2. Use the power of the motor to make the negative pressure suction box form a suction force, suck the hot and humid air in the box into the filter box for filtration, and the dry and hot air after filtering is introduced into the box through the uniform distribution pipe to dry the insulation board Dry work, waste heat recovery and utilization, further reducing the loss of electric energy;
3、通过单向间歇运动结构驱动转动块进行间歇的转动,使每个一段时间更换一个过滤层进行使用,提高了过滤箱的使用时长,能够长时间连续的进行保温板的烘干工作。3. Drive the rotating block to rotate intermittently through the one-way intermittent movement structure, so that a filter layer can be replaced every time for use, which improves the service life of the filter box and can continuously dry the insulation board for a long time.
附图说明Description of drawings
图1为本实用新型一种具有余热回收功能的建筑保温板烘干箱的结构示意图;Fig. 1 is a structural schematic diagram of a building insulation board drying box with waste heat recovery function of the present invention;
图2为图1中A部的放大图;Fig. 2 is an enlarged view of part A in Fig. 1;
图3为图1中转动块与过滤层的连接示意图;Fig. 3 is the connection schematic diagram of rotating block and filter layer in Fig. 1;
图4为图1中转盘的结构示意图。FIG. 4 is a schematic structural diagram of the turntable in FIG. 1 .
具体实施方式Detailed ways
下面通过具体实施方式对本实用新型作进一步详细的说明:The utility model is described in further detail below by means of specific embodiments:
说明书附图中的附图标记包括:箱体1、空气加热器2、动力器3、转轴4、转盘5、卡槽6、夹块7、驱动轮8、加速轮9、负压抽吸箱10、均布管11、过滤箱12、减速器13、转动块14、过滤层15、流通孔16、槽轮结构17、主动拨盘171、槽轮172、上夹板18、下夹板19。The reference signs in the drawings of the description include: box body 1, air heater 2, power device 3, rotating shaft 4, turntable 5, card slot 6, clamping block 7, driving wheel 8, acceleration wheel 9, negative pressure suction box 10. Uniform distribution pipe 11, filter box 12, reducer 13, rotating block 14, filter layer 15, flow hole 16, sheave structure 17, driving dial 171, sheave 172, upper splint 18, lower splint 19.
实施例Example
参考图1~图4所示:一种具有余热回收功能的建筑保温板烘干箱,包括箱体1,箱体1前壁开有进料口,进料口处设置有密封门板,箱体1的侧壁上开有进风孔,进风孔处设置有空气加热器2,箱体1内设置有由动力器3驱动转动且对保温板进行夹设的转动夹设机构,箱体1顶部连通有以动力器3为动力通过加速传动件驱动的负压抽吸箱10,负压抽吸箱10连通有余热回收机构。Referring to Figures 1 to 4: a building insulation board drying box with waste heat recovery function, including a box body 1, a feeding port is opened on the front wall of the box body 1, a sealed door is arranged at the feeding port, and the box body There is an air inlet hole on the side wall of 1, and an air heater 2 is arranged at the air inlet hole. Inside the box body 1, there is a rotating clamping mechanism that is driven by the power device 3 and clamps the insulation board. The box body 1 The top communicates with a negative pressure suction box 10 driven by the power unit 3 through an acceleration drive, and the negative pressure suction box 10 communicates with a waste heat recovery mechanism.
为了使保温板在箱体1内受热均匀,采用的转动夹设机构包括连接在动力器3的输出轴上且转动设置在箱体1内的转轴4,转轴4上套设有转动设置在箱体1底部的转盘5,转盘5的上表面呈放射状分布有若干卡槽6,转轴4上设置有夹设组件,夹设组件包括以转轴4为中心呈环形分布的若干夹块7,卡槽6与夹块7一一配合设置;一块保温板通过一个卡槽6和一个夹块7进行固定,箱体1内每次能对多个保温板同时进行烘干工作,提高了工作效率,且转动夹设机构与保温板之间的接触面积小,从而使保温板受热更均匀。为了避免保温板在箱体1内转速过快,采用的动力器3为减速电机。箱体1的顶壁上开有多个出气孔,每个出气孔均通过集气罩与负压抽吸箱10连通;通过加速传动件提高负压抽吸箱10内的负压叶片的转速,快速的将箱体1内的湿热空气抽出进行干燥,加速传动件包括连接在转轴4上的驱动轮8,驱动轮8啮合有加速轮9,加速轮9与负压叶片同轴相连,驱动轮8和加速轮9均转动安装在防护壳内,加速轮9的直径小于驱动轮8的直径,以达到提高负压叶片转速的目的,从而提高负压抽吸箱10所形成的抽吸力强度。In order to make the heat preservation board evenly heated in the box body 1, the rotating clamping mechanism adopted includes a rotating shaft 4 connected to the output shaft of the power device 3 and rotatingly arranged in the box body 1. The turntable 5 at the bottom of the body 1, the upper surface of the turntable 5 is radially distributed with a number of clamping grooves 6, the rotating shaft 4 is provided with clamping components, the clamping components include a number of clamping blocks 7 distributed in a ring around the rotating shaft 4, and the clamping grooves 6 and the clamping blocks 7 are arranged one by one; a thermal insulation board is fixed through a clamping slot 6 and a clamping block 7, and multiple thermal insulation boards can be dried at the same time in the box body 1 at a time, which improves the work efficiency, and The contact area between the rotating clamping mechanism and the heat preservation board is small, so that the heat preservation board is heated more evenly. In order to prevent the thermal insulation board from rotating too fast in the box body 1, the power device 3 adopted is a geared motor. There are a plurality of air outlets on the top wall of the box body 1, and each air outlet communicates with the negative pressure suction box 10 through the air collecting cover; the speed of the negative pressure blades in the negative pressure suction box 10 is increased by accelerating the transmission parts , quickly extract the hot and humid air in the box 1 for drying, the acceleration transmission part includes a driving wheel 8 connected to the rotating shaft 4, the driving wheel 8 is meshed with an acceleration wheel 9, and the acceleration wheel 9 is coaxially connected with the negative pressure blade, driving Both the wheel 8 and the acceleration wheel 9 are rotatably installed in the protective shell, and the diameter of the acceleration wheel 9 is smaller than the diameter of the drive wheel 8 to achieve the purpose of increasing the speed of the negative pressure blade, thereby increasing the suction force formed by the negative pressure suction box 10 strength.
通过余热回收机构对负压抽吸箱10抽出的湿热空气进行过滤除去水蒸气变成干热空气之后通过箱体1内对保温板进行烘干工作,余热回收机构包括设置在箱体1内底部的均布管11和将均布管11与负压抽吸箱10连通的过滤箱12;为了使均布管11回收的余热在箱体1内分布均匀,均布管11呈环形,均布管11套设在转盘5的外侧,均布管11上均布有若干排气孔;过滤箱12内设置有过滤网间歇更换组件,过滤网间歇更换组件包括单向间歇运动结构和过滤层结构,过滤层结构包括配合设置的上夹板18和下夹板19,上夹板18与下夹板19上均开有流通孔16,两流通孔16对齐设置,上夹板18与下夹板19之间滑动设置有由单向间歇运动结构驱动的过滤盘,过滤盘包括连接在单向间歇运动结构的动力输出端的转动块14和转动块14外侧以转动块14为中心呈环形分布的多个过滤层15,每个过滤层15均通过连杆与转动块14相连,每个过滤层15与转动块14的水平距离和流通孔16与转动块14的水平距离相同,且其中一个过滤层15设置在两流通孔16之间;单向间歇运动结构为槽轮结构17,包括连接在减速器13低速端的主动拨盘171和与主动拨盘171配合设置的槽轮172,槽轮172与转动块14相连,减速器13高速端与负压叶片同轴相连;转动的负压叶片通过减速器13驱动主动拨盘171转动,并对主动拨盘171的转动进行减速,主动拨盘171驱动槽轮172进行间歇的转动,使转动块14间歇的转动,进而每隔一段时间在两流通孔16之间更换一个过滤层15,减速器13和槽轮172结构17的配合使用使每一个过滤层15的过滤已经达到饱和之后再更换下一个过滤层15进行继续使用,使过滤箱12能够长时间的进行过滤工作。The hot and humid air extracted from the negative pressure suction box 10 is filtered through the waste heat recovery mechanism to remove water vapor and become dry hot air, and then the heat preservation board is dried through the box body 1. The waste heat recovery mechanism is included in the bottom of the box body 1. The uniform distribution pipe 11 and the filter box 12 connecting the uniform distribution pipe 11 with the negative pressure suction box 10; in order to distribute the waste heat recovered by the uniform distribution pipe 11 evenly in the box body 1, the uniform distribution pipe 11 is annular and uniformly distributed The pipe 11 is sleeved on the outside of the turntable 5, and several exhaust holes are uniformly distributed on the pipe 11; the filter box 12 is provided with a filter screen intermittent replacement assembly, and the filter screen intermittent replacement assembly includes a one-way intermittent movement structure and a filter layer structure , the filter layer structure includes an upper splint 18 and a lower splint 19 that are arranged in cooperation. Both the upper splint 18 and the lower splint 19 are provided with flow holes 16. A filter disc driven by a one-way intermittent motion structure, the filter disc includes a rotating block 14 connected to the power output end of the one-way intermittent motion structure and a plurality of filter layers 15 that are annularly distributed on the outside of the rotating block 14 with the rotating block 14 as the center, each Each filter layer 15 is connected with the rotating block 14 by a connecting rod, the horizontal distance between each filter layer 15 and the rotating block 14 is the same as the horizontal distance between the flow hole 16 and the rotating block 14, and one of the filter layers 15 is arranged on two flow holes Between 16; the one-way intermittent motion structure is a sheave structure 17, including a driving dial 171 connected to the low-speed end of the reducer 13 and a sheave 172 cooperating with the driving dial 171, and the sheave 172 is connected with the rotating block 14 to reduce the speed. The high-speed end of the device 13 is coaxially connected with the negative pressure vane; the rotating negative pressure vane drives the active dial 171 to rotate through the reducer 13, and decelerates the rotation of the active dial 171, and the active dial 171 drives the sheave 172 for intermittent Rotate to make the rotating block 14 rotate intermittently, and then replace a filter layer 15 between the two flow holes 16 every once in a while. The cooperation of the speed reducer 13 and the sheave 172 structure 17 makes the filtration of each filter layer 15 reach After saturation, replace the next filter layer 15 for continued use, so that the filter box 12 can perform filtering work for a long time.
使用时,将保温板放入箱体1内通过卡槽6和夹块7进行固定,关闭密封门板,启动动力器3和空气加热器2,对保温板进行烘干工作;负压叶片转动,将箱体1内的湿热空气抽入过滤箱12中经过下方的流通孔16后通过过滤层15过滤,过滤后的干热空气通过上方的流通孔16排出后从过滤箱12排入均布管11中,从排气孔中排出。When in use, put the heat preservation board into the box body 1 and fix it through the card slot 6 and the clamp block 7, close the sealed door panel, start the power device 3 and the air heater 2, and dry the heat preservation board; the negative pressure blade rotates, The hot and humid air in the box body 1 is sucked into the filter box 12 and filtered through the filter layer 15 through the lower flow hole 16, and the filtered dry and hot air is discharged through the upper flow hole 16 and then discharged from the filter box 12 into the uniform distribution pipe 11, from the exhaust hole.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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