CN208105317U - Corrugated steel outer lining concrete structure for underground pipe gallery - Google Patents
Corrugated steel outer lining concrete structure for underground pipe gallery Download PDFInfo
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Abstract
用于地下综合管廊的波纹钢外衬混凝土结构,本实用新型涉及地下综合管廊结构,它要解决目前混凝土结构抗地基不均匀沉降、抗渗性较差,预制管廊的接头易断裂、漏水,波纹钢管廊结构稳定承载力不足的问题。该用于地下综合管廊的波纹钢外衬混凝土结构包括外衬钢筋混凝土圈、拱身波纹钢板和底板,其中外衬混凝土圈包覆在拱身波纹钢板的外板面上形成拱身,在底板横向左右两侧分别预埋有钢筋,拱身的拱脚中设置有注浆套筒,底板上的钢筋插入拱脚中的注浆套筒中,在注浆套筒内灌注有混凝土。本实用新型波纹钢外衬混凝土结构施工速度更快,结构的抗渗性能,抵御地基不均匀沉降的性能以及预制段的连接方便性都有了大幅度提高。
Corrugated steel outer-lined concrete structure used for underground comprehensive pipe gallery. The utility model relates to the structure of underground comprehensive pipe gallery. Water leakage and insufficient structural stability of the corrugated steel pipe gallery. The corrugated steel-lined concrete structure used for the underground comprehensive pipe gallery includes an outer-lined reinforced concrete ring, an arch corrugated steel plate and a bottom plate, wherein the outer-lined concrete ring is covered on the outer plate surface of the arch corrugated steel plate to form an arch body. Reinforcing bars are pre-embedded on the left and right sides of the bottom plate, and grouting sleeves are arranged in the arch feet of the arch body. The steel bars on the bottom plate are inserted into the grouting sleeves in the arch feet, and concrete is poured into the grouting sleeves. The construction speed of the corrugated steel outer-lined concrete structure of the utility model is faster, and the anti-seepage performance of the structure, the performance of resisting the uneven settlement of the foundation and the connection convenience of the prefabricated sections are all greatly improved.
Description
技术领域technical field
本实用新型涉及地下综合管廊结构。The utility model relates to an underground comprehensive pipe gallery structure.
背景技术Background technique
随着我国现代化城市的建设进程和人口及开发强度的增加,城市对市政管线的需求越来越高,数量越来越大,传统的市政管线敷设方法已经无法满足需求。经过国外多年的实践经验证明,城市地下综合管廊建设可以解决反复开挖路面、架空线网密集、管线事故频发等问题,有利于保障城市安全、完善城市功能、美化城市景观、促进城市集约高效和转型发展,有利于提高城市综合承载能力和城镇化发展质量,有利于增加公共产品有效投资、拉动社会资本。With the construction process of my country's modern cities and the increase in population and development intensity, the city's demand for municipal pipelines is getting higher and higher, and the number is increasing. The traditional method of laying municipal pipelines has been unable to meet the demand. Years of practical experience abroad have proved that the construction of urban underground comprehensive pipe corridors can solve problems such as repeated excavation of road surfaces, dense overhead line networks, and frequent pipeline accidents, which is conducive to ensuring urban safety, improving urban functions, beautifying urban landscapes, and promoting urban intensification Efficient and transformational development is conducive to improving the city's comprehensive carrying capacity and the quality of urbanization development, and is conducive to increasing effective investment in public products and stimulating social capital.
目前地下综合管廊以钢筋混凝土结构为主,但是当采用现浇混凝土施工时,施工作业速度慢,对于主干道的交通影响大,对居民生活带来了巨大不便,此外,混凝土结构抗地基不均匀沉降、抗渗性都较差,当出现较大的不均匀沉降时,会出现开裂与漏水现象。当混凝土结构采用预制施工时,虽然能够加快施工进度,保证施工质量,但是其连接接头一直是一个问题,当采用刚性连接时,当出现较大不均匀沉降时容易出现折断;当采用柔性连接时,一般连接接头处漏水现象还是显著,采用高效密封柔性接头,则接头精度要求高,加工十分复杂。At present, the underground comprehensive pipe gallery is mainly composed of reinforced concrete structures, but when the cast-in-place concrete is used for construction, the construction speed is slow, which has a great impact on the traffic of the main road and brings great inconvenience to the lives of residents. In addition, the concrete structure is not resistant to foundations. The uniform settlement and impermeability are poor. When there is a large uneven settlement, cracking and water leakage will occur. When the concrete structure adopts prefabricated construction, although it can speed up the construction progress and ensure the construction quality, its connection joints have always been a problem. When rigid connections are used, they are prone to breakage when large uneven settlement occurs; when flexible connections are used , Generally, the phenomenon of water leakage at the joints is still significant, and the high-efficiency sealing flexible joints require high joint precision and very complicated processing.
由于这些问题的存在,波纹钢管综合管廊在我国的运用逐渐增多。波纹钢管综合管廊不仅能够避免湿作业,加快施工进度,而且由于管身波纹的存在,与周围土体协同作用,使其受力更合理,抗地基不均匀沉降性能也更好。在防腐问题上,国外的相关研究表明,波纹钢板经过特殊处理后,防腐性能良好。然而波纹钢管相对较柔,在跨度过大时容易产生失稳现象,而且截面形式相对固定,一般为圆形或椭圆形,圆形截面相对于矩形截面,其空间的利用率较差,此外波纹钢管在螺栓孔位置以及截面交界处还是容易出现渗漏的现象。Due to the existence of these problems, the application of corrugated steel pipe integrated pipe gallery in our country is gradually increasing. The corrugated steel pipe integrated pipe gallery can not only avoid wet work and speed up the construction progress, but also because of the corrugation of the pipe body, it cooperates with the surrounding soil to make the force more reasonable and the anti-uniform settlement performance of the foundation is also better. On the issue of anti-corrosion, foreign related studies have shown that corrugated steel plates have good anti-corrosion performance after special treatment. However, the corrugated steel pipe is relatively soft, and it is prone to instability when the span is too large, and the cross-sectional form is relatively fixed, generally circular or oval. Compared with the rectangular cross-section, the space utilization rate of the circular cross-section is poor. The steel pipe is still prone to leakage at the position of the bolt hole and the junction of the cross section.
实用新型内容Utility model content
本实用新型要解决目前混凝土结构抗地基不均匀沉降、抗渗性较差,预制管廊的接头易断裂、漏水,波纹钢管廊结构稳定承载力不足的问题,而提供用于地下综合管廊的波纹钢外衬混凝土结构。The utility model aims to solve the problems that the current concrete structure has poor resistance to uneven subsidence and impermeability of the foundation, the joints of the prefabricated pipe gallery are easy to break and leak, and the stable bearing capacity of the corrugated steel pipe gallery structure is insufficient. Corrugated steel-lined concrete structure.
本实用新型用于地下综合管廊的波纹钢外衬混凝土结构包括外衬钢筋混凝土圈、拱身波纹钢板和底板,其中外衬混凝土圈包覆在拱身波纹钢板的外板面上形成拱身,在底板横向左右两侧分别预埋有钢筋,拱身的拱脚中设置有注浆套筒,底板上的钢筋插入拱脚中的注浆套筒中,在注浆套筒内灌注有混凝土,周围土体包裹在拱身与底板的外围形成用于地下综合管廊的波纹钢外衬混凝土结构。The corrugated steel outer-lined concrete structure used in the underground comprehensive pipe gallery of the utility model includes an outer-lined reinforced concrete ring, an arch body corrugated steel plate and a bottom plate, wherein the outer lined concrete ring is covered on the outer plate surface of the arch body corrugated steel plate to form an arch body , steel bars are pre-embedded on the left and right sides of the bottom plate, grouting sleeves are set in the arch feet of the arch body, the steel bars on the bottom plate are inserted into the grouting sleeves in the arch feet, and concrete is poured into the grouting sleeves , the surrounding soil is wrapped around the arch body and the bottom plate to form a corrugated steel-lined concrete structure for the underground comprehensive pipe gallery.
本实用新型提供了综合管廊的波纹钢外衬混凝土结构形式,该结构形式由于波纹板的存在,使得结构的抗地基沉降性能,抗渗性能都有了大幅度提高;并且在浇筑施工时,波纹钢板起到了模板作用,加快了施工进度;再有该结构形式节段连接,可采用柔性连接,连接方便,连接段的防漏效果优异;此外由于外部混凝土的存在,也保证了波纹钢自身的稳定性。该种结构形式可广泛适用于地下综合管廊建设中,特别适用于管廊位于地下水位以下、地基情况较差、承受荷载水平较高或使用跨度较大的环境中。The utility model provides a corrugated steel outer-lined concrete structure for a comprehensive pipe gallery. Due to the existence of corrugated plates, the structure's foundation settlement resistance and impermeability are greatly improved; and during pouring construction, The corrugated steel plate acts as a formwork, which speeds up the construction progress; in addition, the segmental connection of this structural form can be connected flexibly, which is convenient for connection and has excellent leak-proof effect for the connecting section; stability. This type of structure can be widely used in the construction of underground comprehensive pipe gallery, especially in the environment where the pipe gallery is located below the groundwater level, the foundation condition is poor, the load level is high, or the service span is large.
本实用新型用于地下综合管廊的波纹钢外衬混凝土结构可采用预制装配式施工方式,对于预制施工,底板与拱身可以整体预制,也可底板现浇、拱身预制。The corrugated steel-lined concrete structure used in the utility model for the underground comprehensive pipe gallery can adopt a prefabricated assembly construction method. For the prefabricated construction, the bottom plate and the arch body can be integrally prefabricated, or the bottom plate can be cast in-situ and the arch body can be prefabricated.
与混凝土综合管廊相比,本实用新型波纹钢外衬混凝土结构施工速度更快,结构的抗渗性能,抵御地基不均匀沉降的性能以及预制段的连接方便性都有了大幅度提高;与波纹钢综合管廊相比,其结构的承载力更高,大大减小了局部屈曲的可能性,并且截面形式更多样化,如箱型截面,其截面的空间的利用率更高。Compared with the concrete comprehensive pipe gallery, the construction speed of the corrugated steel outer-lined concrete structure of the utility model is faster, and the anti-seepage performance of the structure, the performance of resisting the uneven settlement of the foundation, and the connection convenience of the prefabricated sections have all been greatly improved; and Compared with the corrugated steel integrated pipe gallery, its structural bearing capacity is higher, which greatly reduces the possibility of local buckling, and the cross-sectional form is more diverse, such as box-shaped cross-section, and the space utilization rate of its cross-section is higher.
本实用新型用于地下综合管廊的波纹钢外衬混凝土结构包括以下有益效果:The corrugated steel outer-lined concrete structure used in the underground comprehensive pipe gallery of the utility model includes the following beneficial effects:
1、波纹钢外衬混凝土结构形式由于波纹钢板的存在,使得结构抗渗性,抗地基不均匀沉降的性能有显著提高,结构不易出现开裂、漏水现象;1. Corrugated steel-lined concrete structure due to the existence of corrugated steel plate, the impermeability of the structure and the performance of anti-uniform settlement of the foundation are significantly improved, and the structure is not easy to crack and leak;
2、波纹钢外衬混凝土结构形式在节段浇筑时,由于波纹钢板能够作为模板,加快了施工进度,同时减少了模板的使用量;2. When the corrugated steel-lined concrete structure is poured in sections, the corrugated steel plate can be used as a formwork, which speeds up the construction progress and reduces the amount of formwork used;
3、波纹钢外衬混凝土结构形式可采用预制施工,施工速度快,连接方便,且连接处结构的抗渗性能和抗不均匀沉降性能都十分优异;3. The corrugated steel-lined concrete structure can adopt prefabricated construction, the construction speed is fast, the connection is convenient, and the impermeability and uneven settlement resistance of the joint structure are excellent;
4、波纹钢外衬混凝土结构形式由于混凝土的存在,整体结构的承载力和稳定性都远远高于波纹钢结构,适用于大空间的管廊结构中;4. Corrugated steel-lined concrete structure due to the existence of concrete, the bearing capacity and stability of the overall structure are much higher than the corrugated steel structure, which is suitable for large-space pipe gallery structures;
5、波纹钢外衬混凝土结构形式由于混凝土的存在,在后期回填土体时,不需要像波纹钢回填时这么严厉的要求,减小了施工的局限性;5. Due to the existence of concrete in the structure of corrugated steel lining concrete, when backfilling the soil in the later stage, there is no need for such strict requirements as corrugated steel backfilling, which reduces the limitations of construction;
6、波纹钢外衬混凝土结构形式其截面形式更加自由,可以采用箱型、半圆形等各种开口截面,如大跨度的箱型截面,其内部产生的较大弯矩也能够承担。6. The corrugated steel-lined concrete structure has a more free cross-sectional form, and various opening cross-sections such as box-shaped and semi-circular can be used, such as a large-span box-shaped cross-section, which can also bear the large bending moment generated inside.
本实用新型所述的综合管廊的波纹钢外衬混凝土结构形式应用于综合管廊建设。The corrugated steel-lined concrete structure form of the comprehensive pipe gallery described in the utility model is applied to the construction of the comprehensive pipe gallery.
附图说明Description of drawings
图1是本实用新型用于地下综合管廊的波纹钢外衬混凝土结构的结构示意图;Fig. 1 is the structural schematic diagram of the corrugated steel outer lining concrete structure that the utility model is used for underground comprehensive utility gallery;
图2是具体实施方式八中两节段用于地下综合管廊的波纹钢外衬混凝土结构纵向连接的结构示意图。Fig. 2 is a structural schematic diagram of the longitudinal connection of the corrugated steel-lined concrete structure used for the underground comprehensive utility gallery in the eighth embodiment.
具体实施方式Detailed ways
具体实施方式一:本实施方式用于地下综合管廊的波纹钢外衬混凝土结构包括外衬钢筋混凝土圈1、拱身波纹钢板2和底板4,其中外衬混凝土圈1包覆在拱身波纹钢板2的外板面上形成拱身,在底板4横向左右两侧分别预埋有钢筋4-2,拱身的拱脚中设置有注浆套筒5,底板4上的钢筋4-2插入拱脚中的注浆套筒5中,在注浆套筒5内灌注有混凝土,周围土体6包裹在拱身与底板4的外围形成用于地下综合管廊的波纹钢外衬混凝土结构。Specific Embodiment 1: The corrugated steel-lined concrete structure used in the underground comprehensive pipe gallery in this embodiment includes an outer-lined reinforced concrete ring 1, an arch body corrugated steel plate 2 and a bottom plate 4, wherein the outer-lined concrete ring 1 is wrapped on the arch body corrugated An arch body is formed on the outer surface of the steel plate 2, steel bars 4-2 are pre-embedded on the left and right sides of the bottom plate 4 respectively, and a grouting sleeve 5 is arranged in the arch foot of the arch body, and the steel bars 4-2 on the bottom plate 4 are inserted In the grouting sleeve 5 in the arch foot, concrete is poured in the grouting sleeve 5, and the surrounding soil 6 is wrapped around the arch body and the periphery of the bottom plate 4 to form a corrugated steel-lined concrete structure for the underground comprehensive pipe gallery.
本实施方式中波纹钢板的波纹方向沿着综合管廊的纵向跨度,从底板伸出的钢筋与底板板面垂直。In this embodiment, the corrugation direction of the corrugated steel plate is along the longitudinal span of the comprehensive pipe gallery, and the steel bars protruding from the bottom plate are perpendicular to the surface of the bottom plate.
本实施方式所述的地下综合管廊的波纹钢外衬混凝土结构的预制节段连接包括底板节段预制与拱圈节段预制。底板施工,底板可以为钢筋混凝土底板,也可在底板下部铺设波纹钢板,波纹钢板上焊接抗剪栓钉,增加波纹钢与混凝土的粘结。The prefabricated segmental connection of the corrugated steel-lined concrete structure of the underground comprehensive utility gallery described in this embodiment includes prefabricated floor segments and segmental prefabricated arch rings. For base plate construction, the base plate can be a reinforced concrete base plate, or corrugated steel plates can be laid on the lower part of the base plate, and shear studs are welded on the corrugated steel plates to increase the bond between corrugated steel and concrete.
具体实施方式二:本实施方式与具体实施方式一不同的是在底板4横向左右两侧设置有凸缘4-1,拱身位于左右两侧凸缘4-1之间。Embodiment 2: This embodiment differs from Embodiment 1 in that flanges 4-1 are provided on the left and right lateral sides of the bottom plate 4, and the arch body is located between the flanges 4-1 on the left and right sides.
本实施方式凸缘的结构示意图如图1所示。The structural schematic diagram of the flange of this embodiment is shown in FIG. 1 .
具体实施方式三:本实施方式与具体实施方式一或二不同的是所述的底板4为钢筋混凝土底板。Embodiment 3: This embodiment differs from Embodiment 1 or Embodiment 2 in that the base plate 4 is a reinforced concrete base plate.
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是外衬钢筋混凝土圈1中混凝土为抗渗混凝土。Embodiment 4: This embodiment differs from Embodiments 1 to 3 in that the concrete in the outer lined reinforced concrete ring 1 is impermeable concrete.
具体实施方式五:本实施方式与具体实施方式一至四之一不同的是在拱身波纹钢板2上表面焊接有抗剪键3。Embodiment 5: This embodiment is different from Embodiment 1 to Embodiment 4 in that a shear key 3 is welded on the upper surface of the corrugated steel plate 2 of the arch body.
本实施方式拱身波纹钢板按需要进行防腐防火处理。In this embodiment, the corrugated steel plate of the arch body is subjected to anti-corrosion and fire-proof treatment as required.
具体实施方式六:本实施方式与具体实施方式一至五之一不同的是在底板4的上下板面分别设置有平钢板或波纹钢。Embodiment 6: This embodiment is different from Embodiment 1 to Embodiment 5 in that the upper and lower surfaces of the bottom plate 4 are respectively provided with flat steel plates or corrugated steel.
本实施方式使用平钢板或波纹钢保证底板抗渗性和抗沉降性能,起到抵御不均匀沉降的效果。In this embodiment, flat steel plates or corrugated steel are used to ensure the impermeability and anti-settling properties of the bottom plate, and to resist uneven settlement.
具体实施方式七:本实施方式与具体实施方式一至六之一不同的是所述的拱身截面为圆形截面、梨形截面、箱型截面、半圆形截面或半椭圆形截面。Embodiment 7: This embodiment differs from Embodiments 1 to 6 in that the cross-section of the arch body is circular, pear-shaped, box-shaped, semi-circular or semi-elliptical.
具体实施方式八:本实施方式当多节段用于地下综合管廊的波纹钢外衬混凝土结构进行纵向连接时,预应力钢筋7沿纵向穿设在每节段用于地下综合管廊的波纹钢外衬混凝土结构中的外衬钢筋混凝土圈1内,在两相邻节段的拱身连接间隙之间设置有防水圈8。Embodiment 8: In this embodiment, when the multi-segment corrugated steel-lined concrete structure used for the underground comprehensive pipe gallery is longitudinally connected, the prestressed steel bar 7 is longitudinally inserted in each section for the corrugated underground comprehensive pipe gallery In the outer lined reinforced concrete ring 1 in the steel outer lined concrete structure, a waterproof ring 8 is arranged between the connecting gaps of the arch bodies of two adjacent segments.
具体实施方式九:本实施方式与具体实施方式八不同的是在两相邻节段的拱身连接间隙表面设置有第一防水层9。Embodiment 9: The difference between this embodiment and Embodiment 8 is that a first waterproof layer 9 is provided on the surface of the arch connection gap between two adjacent segments.
本实施方式中所述的防水层的材质为聚苯乙烯泡沫板、遇水膨胀橡胶止水带、聚硫密封膏、防水卷材或聚合物防水水泥砂浆。The material of the waterproof layer in this embodiment is polystyrene foam board, water-swellable rubber waterstop, polysulfide sealant, waterproof coiled material or polymer waterproof cement mortar.
具体实施方式十:本实施方式与具体实施方式八不同的是两相邻节段用于地下综合管廊的波纹钢外衬混凝土结构在纵向连接处设置有内衬波纹钢板10,内衬波纹钢板10通过第二螺栓12固定在拱身波纹钢板2的内板面上,内衬波纹钢板10位于纵向连接的两节段之间。Embodiment 10: This embodiment differs from Embodiment 8 in that the corrugated steel outer-lined concrete structure used for the underground comprehensive pipe gallery in two adjacent segments is provided with a lined corrugated steel plate 10 at the longitudinal connection, and the inner lined corrugated steel plate 10 is fixed on the inner plate surface of the corrugated steel plate 2 of the arch body through the second bolt 12, and the inner corrugated steel plate 10 is located between the two longitudinally connected sections.
具体实施方式十一:本实施方式与具体实施方式十不同的是在拱身波纹钢板2与内衬波纹钢板10之间夹设有第二防水层11。Embodiment 11: This embodiment differs from Embodiment 10 in that a second waterproof layer 11 is interposed between the arch body corrugated steel plate 2 and the lining corrugated steel plate 10 .
实施例:本实施例用于地下综合管廊的波纹钢外衬混凝土结构包括外衬钢筋混凝土圈1、拱身波纹钢板2和底板4,其中外衬混凝土圈1包覆在拱身波纹钢板2的外板面上形成拱身,在底板4横向左右两侧分别预埋有钢筋4-2,拱身的拱脚中设置有注浆套筒5,底板4上的钢筋4-2插入拱脚中的注浆套筒5中,在注浆套筒5内灌注有混凝土,周围土体6包裹在拱身与底板4的外围形成用于地下综合管廊的波纹钢外衬混凝土结构;Embodiment: The corrugated steel outer-lined concrete structure used in the underground comprehensive pipe gallery in this embodiment includes an outer-lined reinforced concrete ring 1, an arch body corrugated steel plate 2 and a bottom plate 4, wherein the outer-lined concrete ring 1 is covered on the arch body corrugated steel plate 2 An arch body is formed on the outer plate surface of the base plate 4, and steel bars 4-2 are pre-embedded on the left and right sides of the bottom plate 4, and a grouting sleeve 5 is arranged in the arch foot of the arch body, and the steel bars 4-2 on the bottom plate 4 are inserted into the arch foot In the grouting sleeve 5, concrete is poured in the grouting sleeve 5, and the surrounding soil 6 is wrapped around the arch body and the periphery of the bottom plate 4 to form a corrugated steel-lined concrete structure for the underground comprehensive pipe gallery;
当多节段用于地下综合管廊的波纹钢外衬混凝土结构进行纵向连接时,预应力钢筋7沿纵向穿设在每节段用于地下综合管廊的波纹钢外衬混凝土结构中的外衬钢筋混凝土圈1内,在两相邻节段的拱身连接间隙之间设置有防水圈8;When the multi-segment corrugated steel-lined concrete structure used for the underground comprehensive utility gallery is longitudinally connected, the prestressed steel bar 7 is vertically threaded through the corrugated steel-lined concrete structure of each segment used for the underground comprehensive utility gallery. In the lined reinforced concrete ring 1, a waterproof ring 8 is arranged between the arch connection gaps of two adjacent segments;
两相邻节段用于地下综合管廊的波纹钢外衬混凝土结构在纵向连接处设置有内衬波纹钢板10,内衬波纹钢板10通过第二螺栓12固定在拱身波纹钢板2的内板面上,内衬波纹钢板10位于纵向连接的两节段之间。The corrugated steel outer-lined concrete structure used for the underground comprehensive pipe gallery in two adjacent segments is provided with a lined corrugated steel plate 10 at the longitudinal connection, and the inner lined corrugated steel plate 10 is fixed to the inner plate of the arch body corrugated steel plate 2 by the second bolt 12 On the surface, the inner corrugated steel plate 10 is located between the two longitudinally connected segments.
本实施例用于地下综合管廊的波纹钢外衬混凝土结构较现有浇钢筋混凝土结构形式,其整体施工速度是现浇钢筋混凝土结构形式的一半。结构承载力由于波纹钢的存在截面更加开展,其承载力提高了近20%。The corrugated steel-lined concrete structure used in the underground comprehensive pipe gallery in this embodiment is compared with the existing reinforced concrete structure, and its overall construction speed is half of that of the cast-in-place reinforced concrete structure. Due to the existence of corrugated steel, the section of the structural bearing capacity is more developed, and its bearing capacity is increased by nearly 20%.
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