CN208095948U - A kind of quick seeder of jujube class - Google Patents
A kind of quick seeder of jujube class Download PDFInfo
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- CN208095948U CN208095948U CN201820460323.2U CN201820460323U CN208095948U CN 208095948 U CN208095948 U CN 208095948U CN 201820460323 U CN201820460323 U CN 201820460323U CN 208095948 U CN208095948 U CN 208095948U
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- 240000008866 Ziziphus nummularia Species 0.000 title 1
- 241001247821 Ziziphus Species 0.000 claims abstract description 60
- 235000013372 meat Nutrition 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 239000004575 stone Substances 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本实用新型公开了一种枣类快速去核装置,包括机架、电机、传动装置、间歇运动装置、送料装置、上下往复直线运动装置、去核装置及回收装置。传动装置包括二级带传动;间歇运动装置包括拨盘、槽轮;送料装置包括枣箱、主动链轮、从动链轮、支撑链轮及绕包在链轮上的输送带,输送带包括两组链条及链条之间的输送板,输送板枣孔内带有弹性夹具;上下往复直线运动装置包括曲柄轮、连杆、导杆及滑块;去核装置包括安装板上的扶正杆、去核管和推枣杆及支撑板上的枣核顶杆;回收装置包括枣核斗及枣肉斗。本实用新型通过去核装置上下往复直线运动同间歇的送料运动配合完成对枣类的自动去核加工,有效分离枣核与枣肉,提高去核效率及去核效果。
The utility model discloses a jujube rapid pitting device, which comprises a frame, a motor, a transmission device, an intermittent motion device, a feeding device, an up and down reciprocating linear motion device, a pitting device and a recovery device. The transmission device includes a secondary belt drive; the intermittent motion device includes a dial and a grooved wheel; the feeding device includes a jujube box, a driving sprocket, a driven sprocket, a supporting sprocket and a conveyor belt wrapped on the sprocket, and the conveyor belt includes The two groups of chains and the conveying plate between the chains have elastic clamps in the holes of the conveying plate; the up and down reciprocating linear motion device includes crank wheels, connecting rods, guide rods and sliders; The pitting pipe, the jujube pushing rod and the jujube pit ejector on the support plate; the recovery device includes a jujube pit bucket and a jujube meat bucket. The utility model cooperates with the vertical reciprocating linear motion of the pitting device and the intermittent feeding movement to complete the automatic pitting processing of jujubes, effectively separates the jujube pits and jujube meat, and improves the pitting efficiency and pitting effect.
Description
技术领域technical field
本实用新型属于枣类加工设备技术领域,具体涉及一种枣类快速去核装置。The utility model belongs to the technical field of jujube processing equipment, in particular to a jujube fast pitting device.
背景技术Background technique
近年来,大、小枣以其极高的营养价值、药用价值及其对人体健康的作用,使得枣类深受人们的喜欢。受季节性和保质期等限制,以及市场对枣类产品多样性需求,我国大枣产量一半以上以枣类深加工品形式出售,因此枣类深加工也就顺理成章的成为枣类加工厂商们投资研发的热点,而在枣类进行深加工工艺过程中枣类的去核是必不可少的一道工序,而去核的好坏将直接影响到枣类产品的销量,因此各枣类加工厂家对枣类的去核的要求越来越高。In recent years, jujubes are very popular among people because of their extremely high nutritional value, medicinal value and their effects on human health. Restricted by seasonality and shelf life, as well as the market's diverse demand for jujube products, more than half of my country's jujube production is sold in the form of jujube deep-processing products. Therefore, jujube deep processing has naturally become a hot spot for jujube processing manufacturers to invest in research and development , and in the process of deep processing of jujubes, the pitting of jujubes is an essential process, and the quality of pitting will directly affect the sales of jujube products. Nuclear requirements are getting higher and higher.
传统的枣类去核方法一般采用人工或半机械的形式进行除核,手工加工虽然具有很好的灵活性,但也存在很多的缺点:手工加工劳动强度要比机器加工大得多,工作效率低下,而且生产条件很差,直接影响着鲜枣加工后的质量,并且食品的卫生情况也难以把控;而现有去核机多采用直接冲核(冲头与枣直接冲撞),由于枣肉比较硬,去核所需力较大,实心冲头将受到很大的阻力作用而有可能使得冲头折弯变形,或者冲不掉枣核,且有可能在冲核的过程中,使枣核偏向,致使枣肉被破坏,直接影响到去核效果。Traditional jujube pitting methods generally use manual or semi-mechanical methods for pitting. Although manual processing has good flexibility, it also has many disadvantages: manual processing is much more labor-intensive than machine processing, and the work efficiency is much higher. Low, and the production conditions are very poor, which directly affects the quality of fresh jujubes after processing, and the hygiene of food is also difficult to control; while the existing pitting machines mostly use direct punching (the punch directly collides with the jujubes). The meat is relatively hard, and the force required to remove the pit is relatively large. The solid punch will be subject to great resistance and may cause the punch to bend and deform, or the date pit cannot be flushed out, and it may be used during the pitting process. The jujube core is deflected, causing the jujube meat to be destroyed, which directly affects the effect of removing the core.
实用新型内容Utility model content
本实用新型提供一种枣类快速去核装置,其目的是克服利用现有技术进行枣类去核时效率低、枣肉损伤大、自动化程度低等问题。The utility model provides a jujube fast pitting device, which aims to overcome the problems of low efficiency, large jujube flesh damage, low automation degree and the like when the jujube pitting is performed in the prior art.
本实用新型采用以下技术方案来实现上述目的:一种枣类快速去核装置,包括机架,所述机架下部固定连接设有电机和传动轴,所述传动轴两端分别设有通过二级带传动与所述电机相连的同规格的曲柄轮,所述曲柄轮上设有连杆,所述连杆顶端铰接设有滑块,所述滑块套装在导杆上,所述导杆安装在所述机架上;所述机架上部固定连接设有拨盘轴和主动链轮轴,所述拨盘轴通过带传动与所述传动轴相连,所述拨盘轴上设有从动带轮和拨盘,所述主动链轮轴上设有两个同规格的主动链轮和与所述拨盘配合的槽轮;所述滑块之间固定连接设有安装板,所述安装板上从左至右依次均布设有与枣孔位置对应的若干扶正杆、去核管和推枣杆,所述推枣杆下方设有安装在机架上的枣肉斗,所述安装板顶端设有枣核导向槽,所述枣核导向槽开口处设有安装在机架上的枣核斗,所述安装板下方设有一块和所述机架固定的支撑板,所述支撑板上均布设有与所述去核管位置对应的若干枣核顶杆,所述枣核顶杆直径略小于所述去核管内径;所述机架上部左侧设有枣箱,所述枣箱下方设有输送带,所述输送带包括两组同规格的链条,所述两组链条对应的链节之间通过销钉固定连接设有输送板,所述输送板上均布设有若干枣孔,所述枣孔内设有弹性夹具,所述两组链条分别绕包在所述两个同规格的主动链轮和从动链轮上,所述从动链轮设置在从动链轮轴上,所述从动链轮轴的两端通过轴承座安装在机架上,并在机架上设有滑道和调节螺钉,链条转角处设有用于支撑的两个同规格的支撑链轮。The utility model adopts the following technical solutions to achieve the above-mentioned purpose: a jujube fast nuclear removal device, including a frame, the lower part of the frame is fixedly connected with a motor and a transmission shaft, and the two ends of the transmission shaft are respectively equipped with two The crank wheel of the same specification connected with the motor is driven by a stage belt. A connecting rod is arranged on the crank wheel, and a slider is hinged at the top of the connecting rod. The slider is sleeved on the guide rod, and the guide rod Installed on the frame; the upper part of the frame is fixedly connected with a dial shaft and a drive sprocket shaft, the dial shaft is connected with the transmission shaft through a belt drive, and a driven Pulley and dial, the drive sprocket shaft is provided with two drive sprockets of the same specification and a sheave matched with the dial; a mounting plate is fixedly connected between the sliders, and the mounting plate A number of centralizing rods, coring tubes and push rods corresponding to the positions of the date holes are evenly arranged on the top from left to right. Below the push rods, there is a date meat bucket installed on the frame. The top of the installation plate There is a jujube stone guide groove, the opening of the jujube stone guide groove is provided with a jujube stone bucket installed on the frame, and a support plate fixed to the frame is arranged below the installation plate, and the support plate is fixed on the frame. Evenly distributed with some jujube pit ejector pins corresponding to the position of the pitting pipe, the diameter of the pitting ejector pins is slightly smaller than the internal diameter of the pitting pipe; the left side of the upper part of the frame is provided with a jujube box, A conveyor belt is provided below, and the conveyor belt includes two groups of chains of the same specification, and the chain links corresponding to the two groups of chains are fixedly connected by pins to be provided with a conveyor plate, and a number of date holes are evenly arranged on the conveyor plate. An elastic clamp is arranged in the hole, and the two groups of chains are respectively wrapped on the two driving sprockets and the driven sprocket of the same specification, and the driven sprocket is arranged on the driven sprocket shaft. The two ends of the driven sprocket shaft are installed on the frame through the bearing seat, and the frame is provided with a slideway and an adjusting screw, and two supporting sprockets of the same specification are provided at the chain corners for support.
优选的,所述主动链轮、从动链轮、支撑链轮设为正六棱柱形结构,且其高度等于所述链条的链节宽度。Preferably, the driving sprocket, driven sprocket, and supporting sprocket are arranged in a regular hexagonal prism structure, and its height is equal to the link width of the chain.
本实用新型的有益效果是:通过机架上的调节螺钉,可定期改变中心距以调节链条的初拉力,张紧链条,配合正六棱柱形链轮,从而保证输送带平稳运转;通过设置枣核顶杆及内径与枣核直径相当的空心去核管,能够有效提高去核效果,降低去核过程中对枣肉的伤害;本实用新型通过去核装置上下往复直线运动同间歇的送料运动配合完成对枣类的自动去核加工,有效分离枣核与枣肉。The beneficial effects of the utility model are: through the adjusting screw on the frame, the center distance can be changed regularly to adjust the initial tension of the chain, the chain is tensioned, and the regular hexagonal prism sprocket is used to ensure the smooth operation of the conveyor belt; The ejector rod and the hollow pitting tube whose inner diameter is equivalent to the diameter of the jujube pit can effectively improve the pitting effect and reduce the damage to the jujube meat during the pitting process; the utility model cooperates with the intermittent feeding movement through the up and down reciprocating linear motion of the pitting device Complete the automatic pitting processing of jujubes, effectively separating jujube pits and jujube meat.
附图说明Description of drawings
图1为本实用新型的总体结构示意图。Fig. 1 is the overall structure schematic diagram of the present utility model.
图2为本实用新型的间歇运动装置结构示意图。Fig. 2 is a structural schematic diagram of the intermittent motion device of the present invention.
图3为本实用新型的一个输送带单元的结构示意图。Fig. 3 is a structural schematic diagram of a conveyor belt unit of the present invention.
图中:1-机架、2-电机、3-枣肉斗、4-枣核顶杆、5-从动带轮、6-主动链轮轴、7-拨盘轴、8-枣核斗、9-推枣杆、10-安装板、11-去核管、12-导杆、13-滑块、14-扶正杆、15-支撑板、16-支撑链轮、17-枣箱、18-输送带、181-链条、182-弹性夹具、183-输送板、184-销钉、19-从动链轮、20-从动链轮轴、21-轴承座、22-调节螺钉、23-曲柄轮、24-连杆、25-传动轴、26-主动带轮、27-槽轮、28-主动链轮、29-拨盘。In the figure: 1-frame, 2-motor, 3-jujube meat bucket, 4-jujube stone ejector rod, 5-driven pulley, 6-drive sprocket shaft, 7-dial shaft, 8-jujube stone bucket, 9-Push date rod, 10-Installation plate, 11-Denucleation tube, 12-Guide rod, 13-Slider, 14-Stiffening rod, 15-Support plate, 16-Support sprocket, 17-Date box, 18- Conveyor belt, 181-chain, 182-elastic clamp, 183-conveyor plate, 184-pin, 19-driven sprocket, 20-driven sprocket shaft, 21-bearing seat, 22-adjusting screw, 23-crank wheel, 24-connecting rod, 25-transmission shaft, 26-driving pulley, 27-groove wheel, 28-driving sprocket, 29-dial.
具体实施方式Detailed ways
下面结合附图与实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1、2、3所示,一种枣类快速去核装置,包括机架1,所述机架1下部固定连接设有电机2和传动轴25,所述传动轴25两端分别设有通过二级带传动与所述电机2相连的同规格的曲柄轮23,所述曲柄轮23上设有连杆24,所述连杆24顶端铰接设有滑块13,所述滑块13套装在导杆12上,所述导杆12安装在所述机架1上;所述机架1上部固定连接设有拨盘轴7和主动链轮轴6,所述拨盘轴7通过带传动与所述传动轴25相连,所述拨盘轴7上设有从动带轮5和拨盘29,所述主动链轮轴6上设有两个同规格的主动链轮28和与所述拨盘29配合的槽轮27;所述滑块13之间固定连接设有安装板10,所述安装板10上从左至右依次均布设有与枣孔位置对应的若干扶正杆14、去核管11和推枣杆9,所述推枣杆9下方设有安装在机架1上的枣肉斗3,所述安装板10顶端设有枣核导向槽,所述枣核导向槽开口处设有安装在机架1上的枣核斗8,所述安装板10下方设有一块和所述机架1固定的支撑板15,所述支撑板15上均布设有与所述去核管11位置对应的若干枣核顶杆4,所述枣核顶杆4直径略小于所述去核管11内径;所述机架1上部左侧设有枣箱17,所述枣箱17下方设有输送带18,所述输送带18包括两组同规格的链条181,所述两组链条181对应的链节之间通过销钉184固定连接设有输送板183,所述输送板183上均布设有若干枣孔,所述枣孔内设有弹性夹具182,所述两组链条分别绕包在所述两个同规格的主动链轮28和从动链轮19上,所述从动链轮19设置在从动链轮轴20上,所述从动链轮轴20的两端通过轴承座21安装在机架1上,并在机架上设有滑道和调节螺钉22,链条转角处设有用于支撑的两个同规格的支撑链轮16。As shown in Figures 1, 2, and 3, a kind of jujube fast pitting device includes a frame 1, and the bottom of the frame 1 is fixedly connected with a motor 2 and a transmission shaft 25, and the two ends of the transmission shaft 25 are respectively provided with There is a crank wheel 23 of the same specification connected to the motor 2 through a secondary belt drive, a connecting rod 24 is arranged on the crank wheel 23, and a slider 13 is hinged at the top of the connecting rod 24, and the slider 13 Set on the guide rod 12, the guide rod 12 is installed on the frame 1; the upper part of the frame 1 is fixedly connected with a dial shaft 7 and a driving sprocket shaft 6, and the dial shaft 7 is driven by a belt Link to each other with described transmission shaft 25, be provided with driven belt pulley 5 and dial 29 on described dial shaft 7, be provided with two driving sprockets 28 of the same specification on described driving sprocket shaft 6 and with described dial The sheave 27 that disk 29 cooperates; Fixed connection is provided with mounting plate 10 between described slider 13, and described mounting plate 10 is evenly distributed with some centralizing rods 14 corresponding to date hole position successively from left to right, pitting Pipe 11 and date pushing rod 9, the jujube meat bucket 3 installed on the frame 1 is arranged under the described date pushing rod 9, and the date stone guide groove is arranged on the top of the described installation plate 10, and the opening of the date stone guide groove Be provided with the jujube stone bucket 8 that is installed on the frame 1, described mounting plate 10 below is provided with a support plate 15 that is fixed with described frame 1, and described support plate 15 is evenly provided with described nuclear removal pipe 11 position corresponding some jujube stone push rods 4, described date stone push rod 4 diameters are slightly smaller than described denucleating pipe 11 internal diameters; The left side of described frame 1 top is provided with date box 17, and described date box 17 below is provided with Conveyor belt 18 is arranged, and described conveyer belt 18 comprises two groups of chains 181 of the same specification, and the chain link corresponding to described two groups of chains 181 is fixedly connected by pin 184 and is provided with conveying plate 183, and all lays on described conveying plate 183 There are a number of jujube holes, and elastic clamps 182 are arranged in the jujube holes, and the two groups of chains are respectively wrapped on the two driving sprockets 28 and the driven sprocket 19 of the same specification, and the driven sprocket 19 is set on the driven sprocket shaft 20, the two ends of the driven sprocket shaft 20 are installed on the frame 1 through the bearing seat 21, and slideways and adjusting screws 22 are arranged on the frame, and there are Two supporting sprockets 16 of the same specification for supporting.
所述主动链轮28、从动链轮19、支撑链轮16设为正六棱柱形结构,且其高度等于所述链条181的链节宽度。The driving sprocket 28 , the driven sprocket 19 , and the supporting sprocket 16 are arranged in a regular hexagonal prism structure, and its height is equal to the link width of the chain 181 .
具体实施过程中,接通电源,将枣倒入枣箱17,随着输送带18的运转,枣箱17中的横杆将枣挡至输送带18的枣孔内,电机2的动力经过二级带传动减速,将动力传递给传动轴25两端的曲柄轮23,曲柄轮23通过连杆24带动滑块13及安装板10沿导杆12上下往复直线运动,配合枣孔内的弹性夹具182,安装板10上的扶正杆14、去核管11和推枣杆9依次完成扶正和定位夹紧、去核及叼核、推出枣肉等工序;与曲柄轮23同轴的主动带轮26通过平带将动力传递给从动带轮5,带动槽轮机构间歇运动,通过与槽轮27同轴的主动链轮28带动输送带18顺时针间歇转动,每次间歇转动的距离为链条181的一个节距。安装在支撑板15上的枣核顶杆4将去核管11内的枣核从下往上顶出至枣核斗8,收集枣核;推枣杆9将枣肉推落至枣肉斗3,收集枣肉。本装置主要通过去核装置上下往复直线运动同间歇的送料运动配合完成枣类的自动去核加工。In the specific implementation process, turn on the power, pour the dates into the date box 17, and along with the operation of the conveyor belt 18, the cross bar in the date box 17 will block the dates into the date hole of the conveyor belt 18, and the power of the motor 2 passes through two The stage belt transmission decelerates, and transmits the power to the crank wheels 23 at both ends of the drive shaft 25. The crank wheels 23 drive the slider 13 and the mounting plate 10 to reciprocate linearly up and down along the guide rod 12 through the connecting rod 24, and cooperate with the elastic clamps 182 in the holes. , the centering rod 14 on the mounting plate 10, the core removing pipe 11 and the jujube bar 9 complete the operations such as righting and positioning clamping, removing the core and holding the core, releasing the jujube meat successively; the driving pulley 26 coaxial with the crank wheel 23 The power is transmitted to the driven pulley 5 through the flat belt, driving the sheave mechanism to move intermittently, and the driving sprocket 28 coaxial with the sheave 27 drives the conveyor belt 18 to rotate clockwise intermittently, and the distance of each intermittent rotation is chain 181 a pitch of . The jujube pit ejector rod 4 installed on the support plate 15 pushes the jujube pit in the pitting pipe 11 from bottom to top to the jujube pit 8 to collect the pit; 3. Collect jujube meat. The device mainly completes the automatic denuclearization process of jujubes through the cooperation of the up and down reciprocating linear motion of the denuclear device and the intermittent feeding movement.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820460323.2U CN208095948U (en) | 2018-03-30 | 2018-03-30 | A kind of quick seeder of jujube class |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111887434A (en) * | 2020-06-30 | 2020-11-06 | 广州富港生活智能科技有限公司 | Fruit processor |
| CN112845049A (en) * | 2021-01-12 | 2021-05-28 | 盛小中 | Agricultural is with big sunflower shells separator such as adult |
-
2018
- 2018-03-30 CN CN201820460323.2U patent/CN208095948U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111887434A (en) * | 2020-06-30 | 2020-11-06 | 广州富港生活智能科技有限公司 | Fruit processor |
| CN112845049A (en) * | 2021-01-12 | 2021-05-28 | 盛小中 | Agricultural is with big sunflower shells separator such as adult |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181116 Termination date: 20210330 |