CN208093806U - High-voltage connector for high-power test - Google Patents
High-voltage connector for high-power test Download PDFInfo
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- CN208093806U CN208093806U CN201820497296.6U CN201820497296U CN208093806U CN 208093806 U CN208093806 U CN 208093806U CN 201820497296 U CN201820497296 U CN 201820497296U CN 208093806 U CN208093806 U CN 208093806U
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Abstract
本实用新型公开了一种用于大功率测试高压连接器,包括插头和插口;插头包括:插针、第一接线端子、插头内壳、插头外壳和第一屏蔽层;插口包括:插孔柱、插口内壳、插口外壳、第二屏蔽层和第二接线端子。本实用新型一方面通过该高压连接器的应用及连接接口的多功能应用满足了人们日常生活中新能源车充电和高压测试硬件需求,另一面该高压连接器通过外壳和内壳绝缘包覆和插针对接式的方式及卡簧的应用保证了充电和测试时的人身安全,同时通过采用高压连接器取代以往两个接线端子简单连接方式,达到优化了电缆间连接的方式效果,最后通过插针和插孔柱对接的唯一性来实现高压连接器的通用性,从根本上确保了测试可靠性和准确性及安全性。
The utility model discloses a high-voltage connector for high-power testing, which comprises a plug and a socket; the plug includes: a pin, a first terminal, a plug inner shell, a plug shell and a first shielding layer; the socket includes: a jack column , the socket inner shell, the socket shell, the second shielding layer and the second connection terminal. On the one hand, the utility model satisfies the needs of new energy vehicle charging and high-voltage testing hardware in people's daily life through the application of the high-voltage connector and the multi-functional application of the connection interface; The pin connection method and the application of the retaining spring ensure the personal safety during charging and testing. At the same time, by using a high-voltage connector to replace the previous simple connection method of two terminals, the effect of the connection between the cables is optimized. Finally, through the plug-in The uniqueness of the butt joint between the pin and the socket column realizes the versatility of the high-voltage connector, which fundamentally ensures the reliability, accuracy and safety of the test.
Description
技术领域technical field
本实用新型涉及动力测试技术领域,尤其涉及一种用于大功率测试高压连接器。The utility model relates to the technical field of power testing, in particular to a high-voltage connector used for high-power testing.
背景技术Background technique
随着新能源技术产业化,新能源汽车广泛应用到人们生活中,充电桩和电池包测试越来越频繁,连接高压电缆的安全性越来越重要,在人们生活使用过程中简便安全可靠的要求日益强烈,因此电缆高压连接器的应用和连接器的接口的多功能应用势在必行。With the industrialization of new energy technology, new energy vehicles are widely used in people's lives, charging piles and battery packs are tested more and more frequently, and the safety of connecting high-voltage cables is becoming more and more important. It is simple, safe and reliable in people's daily life. The requirements are increasingly strong, so the application of cable high-voltage connectors and the multi-functional application of the interface of the connector are imperative.
实用新型内容Utility model content
基于背景技术存在的技术问题,本实用新型提出了一种用于大功率测试高压连接器。Based on the technical problems existing in the background technology, the utility model proposes a high-voltage connector for high-power testing.
本实用新型提出的一种用于大功率测试高压连接器,包括插头和插口;The utility model proposes a high-voltage connector for high-power testing, including a plug and a socket;
插头包括:插针、第一接线端子、插头内壳、插头外壳和第一屏蔽层;插针安装在插头内壳中,第一接线端子伸出插头内壳并与插针连接;插头外壳套设在插头内壳外周,第一屏蔽层填充在插头外壳和插头内壳之间;插头内壳和插头外壳均为绝缘结构;The plug includes: pins, a first connection terminal, a plug inner shell, a plug shell and a first shielding layer; the pins are installed in the plug inner shell, and the first terminal extends out of the plug inner shell and is connected with the pins; the plug shell covers Set on the outer periphery of the plug inner shell, the first shielding layer is filled between the plug shell and the plug inner shell; both the plug inner shell and the plug shell are insulating structures;
插口包括:插孔柱、插口内壳、插口外壳、第二屏蔽层和第二接线端子;插孔柱安装在插口内壳中,插孔柱上设有与插针匹配的插孔,第二接线端子伸出插口内壳并与插孔柱连接;插口外壳套设在插口内壳外周,第二屏蔽层填充在插口外壳和插口内壳之间;插口外壳和插口内壳均为绝缘结构;The socket includes: jack column, socket inner shell, socket shell, second shielding layer and second terminal; The connecting terminal protrudes from the socket inner shell and is connected with the socket column; the socket shell is sleeved on the outer periphery of the socket inner shell, and the second shielding layer is filled between the socket shell and the socket inner shell; both the socket shell and the socket inner shell are insulating structures;
该高压连接器工作状态下,插针插入插孔,插头外壳被插口内壳包覆。In the working state of the high-voltage connector, the pin is inserted into the socket, and the plug shell is covered by the socket inner shell.
优选地,插头外壳外周设有卡簧,插口内壳的内周设有与卡簧相匹配的卡合结构。Preferably, a circlip is provided on the outer periphery of the plug housing, and an engaging structure matching the circlip is provided on the inner periphery of the socket inner casing.
优选地,卡簧与插针相平行。Preferably, the retaining spring is parallel to the pin.
优选地,插头外壳和插头内壳均为塑料结构。Preferably, both the plug outer shell and the plug inner shell are made of plastic.
优选地,第一屏蔽层为金属屏蔽层。Preferably, the first shielding layer is a metal shielding layer.
优选地,插口外壳和插口内壳均为塑料结构。Preferably, both the socket outer shell and the socket inner shell are made of plastic.
优选地,第二屏蔽层为金属屏蔽层。Preferably, the second shielding layer is a metal shielding layer.
优选地,插头外壳的内周被第一屏蔽层完全覆盖,插口外壳的内周被第二屏蔽层完全覆盖。Preferably, the inner circumference of the plug housing is completely covered by the first shielding layer, and the inner circumference of the socket housing is completely covered by the second shielding layer.
本实用新型应用在大容量动力电池测试和日常新能源充电桩充电中,能起到重要的作用,一方面通过该高压连接器的应用及连接接口的多功能应用满足了人们日常生活中新能源车充电和高压测试硬件需求,另一面该高压连接器通过外壳和内壳绝缘包覆和插针对接式的方式及卡簧的应用保证了充电和测试时的人身安全,同时通过采用高压连接器取代以往两个接线端子简单连接方式,达到优化了电缆间连接的方式效果,最后通过插针和插孔柱对接的唯一性来实现高压连接器的通用性,从根本上确保了测试可靠性和准确性及安全性。The utility model can play an important role in large-capacity power battery testing and daily new energy charging pile charging. On the one hand, the application of the high-voltage connector and the multifunctional application of the connection interface meet the requirements of new energy in people's daily life. Car charging and high-voltage test hardware requirements. On the other hand, the high-voltage connector ensures personal safety during charging and testing through the insulation coating of the outer shell and the inner shell, the pin-joint type and the application of the circlip. At the same time, the high-voltage connector is adopted Instead of the simple connection of two terminals in the past, the effect of the connection between cables is optimized. Finally, the universality of high-voltage connectors is realized through the uniqueness of the butt joint between the pin and the socket column, which fundamentally ensures the reliability and reliability of the test. Accuracy and Safety.
附图说明Description of drawings
图1为本实用新型提出的一种用于大功率测试高压连接器结构图。Fig. 1 is a structural diagram of a high-voltage connector for high-power testing proposed by the utility model.
具体实施方式Detailed ways
参照图1,本实用新型提出的一种用于大功率测试高压连接器,包括插头和插口。插头可插口分别用于连接电源线一端,通过插头和插口的对接可实现电源线的连接。Referring to Figure 1, the utility model proposes a high-voltage connector for high-power testing, including a plug and a socket. The plug and the socket are respectively used to connect one end of the power cord, and the connection of the power cord can be realized through the docking of the plug and the socket.
插头包括:插针1、第一接线端子2、插头内壳3、插头外壳4和第一屏蔽层5。插针1安装在插头内壳3中,第一接线端子2伸出插头内壳3并与插针1连接。第一接线端子2用于连接电源线,第一接线端子2和插针1均为导电结构,第一接线端子2连接电源线的状态下,电源线与插针1导电连接。插头内壳3对插针1进行保护。The plug includes: a pin 1 , a first connection terminal 2 , a plug inner shell 3 , a plug outer shell 4 and a first shielding layer 5 . The pin 1 is installed in the plug inner shell 3 , and the first connection terminal 2 protrudes from the plug inner shell 3 and is connected with the pin 1 . The first connecting terminal 2 is used to connect the power line, and the first connecting terminal 2 and the pin 1 are both conductive structures. When the first connecting terminal 2 is connected to the power line, the power line is electrically connected to the pin 1 . The plug inner shell 3 protects the pins 1 .
插头外壳4套设在插头内壳3外周,第一屏蔽层5填充在插头外壳4和插头内壳3之间,具体的,插头外壳4的内周被第一屏蔽层5完全覆盖。插头内壳3和插头外壳4均为绝缘结构。The plug shell 4 is sleeved on the outer periphery of the plug inner shell 3 , and the first shielding layer 5 is filled between the plug shell 4 and the plug inner shell 3 , specifically, the inner periphery of the plug shell 4 is completely covered by the first shielding layer 5 . Both the plug inner shell 3 and the plug shell 4 are insulating structures.
插口包括:插孔柱6、插口内壳7、插口外壳8、第二屏蔽层9和第二接线端子10。插孔柱6安装在插口内壳7中,插孔柱6上设有与插针1匹配的插孔,第二接线端子10伸出插口内壳7并与插孔柱6连接。第二接线端子10用于连接电源线,第二接线端子10和插孔柱6均为导电结构,第二接线端子10连接电源线状态下,电源线和插孔柱6导电连接。The socket includes: a socket column 6 , a socket inner shell 7 , a socket shell 8 , a second shielding layer 9 and a second connection terminal 10 . The socket post 6 is installed in the socket inner shell 7 , and the socket post 6 is provided with a socket matching the pin 1 , and the second connecting terminal 10 protrudes from the socket inner shell 7 and is connected with the socket post 6 . The second connecting terminal 10 is used to connect the power line. Both the second connecting terminal 10 and the jack post 6 are conductive structures. When the second connecting terminal 10 is connected to the power line, the power line and the jack post 6 are conductively connected.
插口外壳8套设在插口内壳7外周,第二屏蔽层9填充在插口外壳8和插口内壳7之间,具体的,插口外壳8的内周被第二屏蔽层9完全覆盖。插口外壳8和插口内壳7均为绝缘结构。该高压连接器工作状态下,插针1插入插孔,插头外壳4被插口内壳7包覆;此时,插针1与插孔柱6连接,并实现第一接线端子2所接电源线和第二接线端子10所接电源线的连接。插头和插口连接状态下,插针1和插孔柱6被插头内壳3、插头外壳4、插口内壳7和插口外壳8层层包裹,避免操作人员触电的事故发生。具体的,插头内壳3、插头外壳4、插口内壳7和插口外壳8均为塑料结构。The socket shell 8 is sleeved on the outer periphery of the socket inner shell 7 , and the second shielding layer 9 is filled between the socket shell 8 and the socket inner shell 7 , specifically, the inner periphery of the socket shell 8 is completely covered by the second shielding layer 9 . Both the socket shell 8 and the socket inner shell 7 are insulating structures. In the working state of the high-voltage connector, the pin 1 is inserted into the socket, and the plug shell 4 is covered by the socket inner shell 7; The connection with the power line connected to the second connection terminal 10. When the plug and the socket are connected, the pin 1 and the socket column 6 are wrapped by the plug inner shell 3, the plug shell 4, the socket inner shell 7 and the socket shell 8 layers, so as to avoid accidents of electric shock to the operator. Specifically, the plug inner shell 3, the plug outer shell 4, the socket inner shell 7 and the socket shell 8 are all plastic structures.
本实施方式中,插头外壳4和插头内壳3之间有空隙,可用于容纳插针1溢出的电弧,然后通过第一屏蔽层5对电弧进行屏蔽,可进一步防止插头外壳4上产生电弧,保证操作安全。具体的,第一屏蔽层5为金属屏蔽层,以便通过静电屏蔽保证插头外表面的安全,防止操作事故。同理,第二屏蔽层9也采用金属屏蔽层。In this embodiment, there is a gap between the plug shell 4 and the plug inner shell 3, which can be used to accommodate the arc overflowing from the pin 1, and then shield the arc through the first shielding layer 5, which can further prevent the occurrence of arc on the plug shell 4, Ensure safe operation. Specifically, the first shielding layer 5 is a metal shielding layer, so as to ensure the safety of the outer surface of the plug through electrostatic shielding and prevent operational accidents. Similarly, the second shielding layer 9 also adopts a metal shielding layer.
本实施方式中,插头外壳4外周设有卡簧12,插口内壳7的内周设有与卡簧12相匹配的卡合结构11。卡簧12与插针1相平行。如此,当插头与插口对接时,卡簧12凸起,证明连接到位,卡簧12的设置,一来可检测插头和插口是否有效连接;二来,可对插头和插口的连接进行锁止,防止意外脱落。当需要将插头和插口分离,只需要按下卡簧12凸点,就可快速分开,实现电源线的断电。本实施方式中,卡簧的设置,既便于识别电源线的电是否在通电状态或者断开状态,又能提高使用时安全性。In this embodiment, a snap spring 12 is provided on the outer periphery of the plug housing 4 , and an engaging structure 11 matching the snap spring 12 is provided on the inner periphery of the socket inner case 7 . The retaining spring 12 is parallel to the contact pin 1 . In this way, when the plug is docked with the socket, the circlip 12 protrudes to prove that the connection is in place. The setting of the circlip 12 can detect whether the plug and the socket are effectively connected; secondly, the connection between the plug and the socket can be locked. Prevent accidental fall off. When it is necessary to separate the plug from the socket, you only need to press the 12 protruding points of the retaining spring, and then they can be separated quickly to realize the power-off of the power cord. In this embodiment, the setting of the snap spring is not only convenient for identifying whether the power of the power cord is in the energized state or the disconnected state, but also can improve the safety during use.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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CN111509443A (en) * | 2020-04-30 | 2020-08-07 | 南京盟瑞自动化有限公司 | Canned type high pressure connector convenient to quick installation |
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CN111509443A (en) * | 2020-04-30 | 2020-08-07 | 南京盟瑞自动化有限公司 | Canned type high pressure connector convenient to quick installation |
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