CN208083784U - A kind of automation assembling die making apparatus - Google Patents
A kind of automation assembling die making apparatus Download PDFInfo
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- CN208083784U CN208083784U CN201820538545.1U CN201820538545U CN208083784U CN 208083784 U CN208083784 U CN 208083784U CN 201820538545 U CN201820538545 U CN 201820538545U CN 208083784 U CN208083784 U CN 208083784U
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- 238000003801 milling Methods 0.000 claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 238000004080 punching Methods 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims description 14
- 239000002826 coolant Substances 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 239000000110 cooling liquid Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本实用新型公开了一种自动化组合模具制作设备,包括基座、一对支撑架以及底部支撑结构,所述一对支撑架安置于基座上,所述底部支撑结构固定于基座底部,所述一对支撑架上设有加紧单元,所述基座上设有开孔单元,所述基座中心部位设有铣削单元;所述加紧单元,其包括:推进部以及加紧部;所述开孔单元,其包括:驱动部以及打孔部;所述铣削单元,其包括:升降结构、联动结构以及加工结构;所述基座上设有冷却结构;所述基座上设有电控单元;本实用新型的有益效果是对模具进行精确加工的设备,可对毛坯模具进行精确加工,生产效率高,同时加工位置明确,减少了大量的人工操作环节,那么同时也相应的减少了操作人员的工作压力。
The utility model discloses an automatic combined mold manufacturing equipment, which comprises a base, a pair of support frames and a bottom support structure, the pair of support frames are arranged on the base, the bottom support structure is fixed on the bottom of the base, and the A tightening unit is provided on the pair of support frames, a hole unit is provided on the base, and a milling unit is provided at the center of the base; the tightening unit includes: a propulsion part and a tightening part; the opening Hole unit, which includes: a driving part and a punching part; the milling unit, which includes: a lifting structure, a linkage structure and a processing structure; a cooling structure is provided on the base; an electric control unit is provided on the base The beneficial effect of the utility model is that the equipment for precise processing of molds can precisely process blank molds, and the production efficiency is high. At the same time, the processing position is clear, and a large number of manual operations are reduced, so at the same time, operators are correspondingly reduced. work pressure.
Description
技术领域technical field
本实用新型涉及模具制作领域,特别是一种自动化组合模具制作设备。The utility model relates to the field of mold making, in particular to an automatic combined mold making equipment.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有“工业之母”的称号。Mold, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. In short, a mold is a tool used to make shaped objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the article through the change of the physical state of the formed material. Known as the "Mother of Industry".
随着社会的发展,模具领域也在不断壮大,现有组合模具,其加工过程较为复杂,通常模具都需要利用机床进行加工,后人工进行操作,在手动进行加工,而加工过程较为麻烦,通常耗时较大。With the development of society, the field of molds is also growing. The processing process of the existing combined molds is relatively complicated. Usually, the molds need to be processed by machine tools, and then manually operated. The processing process is more troublesome, usually Time-consuming.
实用新型内容Utility model content
本实用新型的目的是为了解决上述问题,设计了一种自动化组合模具制作设备。The purpose of this utility model is in order to solve the above-mentioned problem, has designed a kind of automatic combined mold making equipment.
实现上述目的本实用新型的技术方案为,一种自动化组合模具制作设备,包括基座、一对支撑架以及底部支撑结构,所述一对支撑架安置于基座上,所述底部支撑结构固定于基座底部,The technical solution of the utility model to achieve the above object is an automatic combined mold manufacturing equipment, including a base, a pair of support frames and a bottom support structure, the pair of support frames are placed on the base, and the bottom support structure is fixed at the bottom of the base,
所述一对支撑架上设有加紧单元,所述基座上设有开孔单元,所述基座中心部位设有铣削单元;A tightening unit is provided on the pair of support frames, a hole opening unit is provided on the base, and a milling unit is provided at the center of the base;
所述加紧单元,其包括:推进部以及加紧部;The tightening unit includes: a propelling portion and a tightening portion;
所述开孔单元,其包括:驱动部以及打孔部;The punching unit includes: a driving part and a punching part;
所述铣削单元,其包括:升降结构、联动结构以及加工结构;The milling unit includes: a lifting structure, a linkage structure and a processing structure;
所述基座上设有冷却结构;A cooling structure is provided on the base;
所述基座上设有电控单元;An electric control unit is arranged on the base;
所述升降结构,其包括:一对液压缸、连接架以及一对支撑柱;The lifting structure includes: a pair of hydraulic cylinders, a connecting frame and a pair of support columns;
所述一对液压缸固定于基座上,所述连接架位于一对液压缸的活塞端上,所述一对支撑柱固定于连接架上;The pair of hydraulic cylinders are fixed on the base, the connecting frame is located on the piston ends of the pair of hydraulic cylinders, and the pair of supporting columns are fixed on the connecting frame;
所述一对支撑柱端面设有安装板;The end faces of the pair of support columns are provided with mounting plates;
所述联动结构,其包括:一对电动导轨、架体座、一对丝杠、一对丝杠副以及一对伺服电机;The linkage structure includes: a pair of electric guide rails, a frame seat, a pair of lead screws, a pair of lead screw pairs and a pair of servo motors;
所述一对电动导轨沿安装板的前后方向进行安装,所述架体座配装于一对电动导轨的移动端上,所述架体座上设有一对丝杠架,所述一对伺服电机分别安置于丝杠架外壁,所述一对丝杠分别插装在一对丝杠架上,所述一对丝杠副配装在丝杠上,所述伺服电机的驱动端与丝杠端面进行固定;The pair of electric guide rails are installed along the front and rear direction of the mounting plate, the frame body seat is fitted on the moving end of the pair of electric guide rails, a pair of lead screw frames are arranged on the frame body seat, and the pair of servo motors The motors are respectively arranged on the outer wall of the lead screw frame, the pair of lead screws are respectively inserted on the pair of lead screw frames, the pair of lead screw pairs are fitted on the lead screws, the driving end of the servo motor and the lead screw The end face is fixed;
所述加工结构,其包括:刀具安装板、驱动件、铣刀以及铣刀安装架;The processing structure includes: a tool mounting plate, a driving part, a milling cutter and a milling cutter mounting frame;
所述刀具安装板套装于一对丝杠副上,所述驱动件底部与刀具安装板中心部位进行连接,所述铣刀安装架安置于驱动件的驱动端上,所述铣刀安置于铣刀安装架上。The tool mounting plate is set on a pair of lead screws, the bottom of the driving part is connected to the center of the tool mounting plate, the milling cutter mounting frame is placed on the driving end of the driving part, and the milling cutter is placed on the milling tool. on the knife mount.
所述推进部,其包括:一对结构相同的气缸、一对结构相同的气缸活塞连接杆以及四个伸缩杆;The propulsion part includes: a pair of cylinders with the same structure, a pair of cylinder-piston connecting rods with the same structure, and four telescopic rods;
一对所述气缸分别固定于一对支撑架外壁,一对所述气缸活塞连接杆分别固定于一对结构相同的气缸上,所述四个伸缩杆(18)每两个为一组固定于气缸活塞连接杆与支撑架之间。A pair of said air cylinders are respectively fixed on a pair of support frame outer walls, a pair of said air cylinder piston connecting rods are respectively fixed on a pair of cylinders with the same structure, and each two of said four telescopic rods (18) are fixed on the Between the cylinder piston connecting rod and the support frame.
所述加紧部,其包括:一对加紧架、一对电动推杆以及一对压紧板;The tightening part includes: a pair of tightening frames, a pair of electric push rods and a pair of pressing plates;
所述一对加紧架分别固定于气缸活塞端上,所述一对电动推杆安置于一对加紧架上,所述一对压紧板分别与一对电动推杆进行连接。The pair of tightening frames are respectively fixed on the piston end of the cylinder, the pair of electric push rods are arranged on the pair of tightening frames, and the pair of pressing plates are respectively connected with a pair of electric push rods.
所述驱动部,其包括:四个马达以及四个马达座;The drive unit includes: four motors and four motor seats;
所述四个马达座固定于基座上,所述四个马达分别安置于四个马达座上。The four motor seats are fixed on the base, and the four motors are arranged on the four motor seats respectively.
所述打孔部,其包括:四个钻头以及四个钻头安装座;The perforating part includes: four drill bits and four drill bit mounting seats;
所述四个钻头安装座分别固定于所述四个马达的驱动端上,所述四个钻头分别安置于四个钻头安装座上。The four drill mounting seats are respectively fixed on the driving ends of the four motors, and the four drill bits are respectively arranged on the four drill mounting seats.
所述冷却结构,其包括:冷却液存储箱、导管、喷头架以及喷头;The cooling structure includes: a cooling liquid storage tank, a conduit, a spray head frame and a spray head;
所述冷却液存储箱安置于基座内,所述喷头架安置于基座上,所述导管分别与喷头以及冷却液存储箱进行连通。The cooling liquid storage tank is arranged in the base, the spray head holder is arranged on the base, and the conduits communicate with the spray head and the cooling liquid storage tank respectively.
所述电控单元,其包括:电控箱、PLC控制器、散热器、多个继电器以及多个电机驱动器;The electric control unit includes: an electric control box, a PLC controller, a radiator, a plurality of relays and a plurality of motor drivers;
所述PLC控制器安置于电控箱内,所述散热器、多个继电器以及多个电机驱动器均安置于电控箱内,所述多个继电器以及多个电机驱动器分别与PLC控制器进行连接。The PLC controller is placed in the electric control box, the radiator, multiple relays and multiple motor drivers are all placed in the electric control box, and the multiple relays and multiple motor drivers are respectively connected to the PLC controller .
所述底部支撑结构,其是由安置于基座底部的四个支撑块共同构成的。The bottom support structure is composed of four support blocks arranged at the bottom of the base.
所述导管上连接有电磁阀,该电磁阀用于对冷却液排放量进行控制。A solenoid valve is connected to the conduit, and the solenoid valve is used to control the cooling liquid discharge.
所述冷却液存储箱连通有进液管;该进液管贯穿基座外壁。The coolant storage tank is communicated with a liquid inlet pipe; the liquid inlet pipe runs through the outer wall of the base.
利用本实用新型的技术方案制作的自动化组合模具制作设备,本案提供一种对模具进行精确加工的设备,可对毛坯模具进行精确加工,生产效率高,同时加工位置明确,减少了大量的人工操作环节,那么同时也相应的减少了操作人员的工作压力。Using the automatic combined mold making equipment produced by the technical scheme of the utility model, this case provides a kind of equipment for precise processing of molds, which can precisely process blank molds, high production efficiency, and at the same time, the processing position is clear, reducing a lot of manual operations link, and at the same time, the work pressure of the operator is correspondingly reduced.
附图说明Description of drawings
图1是本实用新型所述一种自动化组合模具制作设备的结构示意图;Fig. 1 is the structural representation of a kind of automatic combined mold making equipment described in the utility model;
图2是本实用新型所述一种自动化组合模具制作设备的俯视结构示意图;Fig. 2 is a top view structure schematic diagram of a kind of automatic combined mold making equipment described in the utility model;
图3是本实用新型所述联动结构以及加工结构的结构示意图;Fig. 3 is the structural representation of linkage structure and processing structure described in the utility model;
图4是本实用新型所述一种自动化组合模具制作设备的内部俯视结构示意图;Fig. 4 is a schematic diagram of the internal top view structure of an automatic combined mold manufacturing equipment described in the present invention;
图5是本实用新型所述电控单元的结构示意图;Fig. 5 is a schematic structural view of the electric control unit described in the present invention;
图6是图1的局部放大的结构示意图。FIG. 6 is a partially enlarged structural schematic diagram of FIG. 1 .
附图标记说明Explanation of reference signs
图中,1、基座;2、支撑架;3、液压缸;4、连接架;5、支撑柱;6、安装板;7、电动导轨;8、架体座;9、丝杠;10、丝杠副;11、伺服电机;12、丝杠架;13、驱动件;14、铣刀;15、铣刀安装架;16、马达;17、气缸;18、伸缩杆;19、加紧架;20、电动推杆;21、压紧板;22、马达座;23、钻头;24、钻头安装座;25、冷却液存储箱;26、导管;27、喷头架;28、喷头;29、电控箱;30、PLC控制器;31、散热器;32、继电器;33、电机驱动器;34、支撑块;35、电磁阀;36、进液管;37、刀具安装板;38-气缸活塞连杆。In the figure, 1. Base; 2. Support frame; 3. Hydraulic cylinder; 4. Connecting frame; 5. Support column; 6. Mounting plate; 7. Electric guide rail; , Lead screw pair; 11, Servo motor; 12, Lead screw frame; 13, Drive part; 14, Milling cutter; 15, Milling cutter installation frame; 16, Motor; 17, Cylinder; 18, Telescopic rod; ;20, electric push rod; 21, pressing plate; 22, motor seat; 23, drill bit; 24, drill bit installation seat; 25, coolant storage tank; 26, conduit; Electric control box; 30. PLC controller; 31. radiator; 32. relay; 33. motor driver; 34. support block; 35. solenoid valve; 36. liquid inlet pipe; 37. tool mounting plate; 38-cylinder piston link.
具体实施方式Detailed ways
通过解释以下本申请的优选实施方案,本实用新型的其他目的和优点将变得清楚。Other objects and advantages of the present invention will become clear by explaining the following preferred embodiments of the present application.
下面结合附图对本实用新型进行具体描述,如图1-6所示,一种自动化组合模具制作设备,包括基座1、一对支撑架2以及底部支撑结构,所述一对支撑架2安置于基座1上,所述底部支撑结构固定于基座1底部,所述一对支撑架2上设有加紧单元,所述基座1上设有开孔单元,所述基座1中心部位设有铣削单元;所述加紧单元,其包括:推进部以及加紧部;所述开孔单元,其包括:驱动部以及打孔部;所述铣削单元,其包括:升降结构、联动结构以及加工结构;所述基座1上设有冷却结构;所述基座1上设有电控单元;所述升降结构,其包括:一对液压缸3、连接架4以及一对支撑柱5;所述一对液压缸3固定于基座1上,所述连接架4位于一对液压缸3的活塞端上,所述一对支撑柱5固定于连接架4上;所述一对支撑柱5端面设有安装板6;所述联动结构,其包括:一对电动导轨7、架体座8、一对丝杠9、一对丝杠副10以及一对伺服电机11;所述一对电动导轨7沿安装板6的前后方向进行安装,所述架体座8配装于一对电动导轨7的移动端上,所述架体座8上设有一对丝杠架12,所述一对伺服电机11分别安置于丝杠架12外壁,所述一对丝杠9分别插装在一对丝杠架12上,所述一对丝杠副10配装在丝杠9上,所述伺服电机11的驱动端与丝杠9端面进行固定;所述加工结构,其包括:刀具安装板37、驱动件13、铣刀14以及铣刀安装架15;所述刀具安装板37套装于一对丝杠副10上,所述驱动件13底部与刀具安装板37中心部位进行连接,所述铣刀安装架15安置于驱动件13的驱动端上,所述铣刀14安置于铣刀安装架15上;所述推进部,其包括:一对结构相同的气缸17、一对结构相同的气缸活塞连接杆38以及四个伸缩杆18;一对所述气缸17分别固定于一对支撑架2外壁,一对所述气缸活塞连接杆38分别固定于一对结构相同的气缸17上,所述四个伸缩杆18每两个为一组固定于气缸活塞连接杆38与支撑架2之间;所述加紧部,其包括:一对加紧架19、一对电动推杆20以及一对压紧板21;所述一对加紧架19分别固定于气缸17活塞端上,所述一对电动推杆20安置于一对加紧架19上,所述一对压紧板21分别与一对电动推杆20进行连接;所述驱动部,其包括:四个马达16以及四个马达座22;所述四个马达座22固定于基座1上,所述四个马达16分别安置于四个马达座22上;所述打孔部,其包括:四个钻头23以及四个钻头安装座24;所述四个钻头安装座24分别固定于所述四个马达16的驱动端上,所述四个钻头23分别安置于四个钻头安装座24上;所述冷却结构,其包括:冷却液存储箱25、导管26、喷头架27以及喷头28;所述冷却液存储箱25安置于基座1内,所述喷头架27安置于基座1上,所述导管26分别与喷头28以及冷却液存储箱25进行连通;所述电控单元,其包括:电控箱29、PLC控制器30、散热器31、多个继电器32以及多个电机驱动器33;所述PLC控制器30安置于电控箱29内,所述散热器31、多个继电器32以及多个电机驱动器33均安置于电控箱29内,所述多个继电器32以及多个电机驱动器33分别与PLC控制器30进行连接;所述底部支撑结构,其是由安置于基座1底部的四个支撑块34共同构成的;所述导管26上连接有电磁阀35,该电磁阀35用于对冷却液排放量进行控制;所述冷却液存储箱25连通有进液管36;该进液管36贯穿基座1外壁。The utility model is described in detail below in conjunction with the accompanying drawings. As shown in FIGS. On the base 1, the bottom support structure is fixed on the bottom of the base 1, the pair of support frames 2 are provided with a tightening unit, the base 1 is provided with a hole unit, and the center of the base 1 A milling unit is provided; the tightening unit includes: a propulsion portion and a tightening portion; the perforating unit includes: a driving portion and a punching portion; the milling unit includes: a lifting structure, a linkage structure and a processing structure; the base 1 is provided with a cooling structure; the base 1 is provided with an electric control unit; the lifting structure includes: a pair of hydraulic cylinders 3, a connecting frame 4 and a pair of support columns 5; The pair of hydraulic cylinders 3 are fixed on the base 1, the connecting frame 4 is located on the piston ends of the pair of hydraulic cylinders 3, and the pair of supporting columns 5 are fixed on the connecting frame 4; the pair of supporting columns 5 The end face is provided with a mounting plate 6; the linkage structure includes: a pair of electric guide rails 7, a frame seat 8, a pair of lead screws 9, a pair of lead screw pairs 10 and a pair of servo motors 11; the pair of electric Guide rail 7 is installed along the front and back direction of mounting plate 6, and described frame body base 8 is fitted on the moving end of a pair of electric guide rails 7, and described frame body base 8 is provided with a pair of screw racks 12, and described a pair of The servo motors 11 are respectively arranged on the outer walls of the lead screw frame 12, the pair of lead screws 9 are respectively inserted on the pair of lead screw frames 12, the pair of lead screw pairs 10 are fitted on the lead screw 9, and the servo The driving end of the motor 11 is fixed to the end face of the leading screw 9; the processing structure includes: a cutter mounting plate 37, a driver 13, a milling cutter 14 and a milling cutter mounting frame 15; the cutter mounting plate 37 is set in a pair of On the lead screw pair 10, the bottom of the driving member 13 is connected to the center of the cutter mounting plate 37, the milling cutter mounting frame 15 is arranged on the driving end of the driving member 13, and the milling cutter 14 is arranged on the milling cutter mounting frame 15: the propulsion part, which includes: a pair of cylinders 17 with the same structure, a pair of cylinder-piston connecting rods 38 with the same structure, and four telescopic rods 18; a pair of the cylinders 17 are respectively fixed on a pair of support frames 2 On the outer wall, a pair of cylinder-piston connecting rods 38 are respectively fixed on a pair of cylinders 17 with the same structure, and each two of the four telescopic rods 18 are fixed between the cylinder-piston connecting rods 38 and the support frame 2; The tightening part includes: a pair of tightening frames 19, a pair of electric push rods 20 and a pair of pressing plates 21; the pair of tightening frames 19 are respectively fixed on the piston end of the cylinder 17, and the pair of electric push rods The rod 20 is placed on a pair of tightening frames 19, and the pair of pressing plates 21 are respectively connected with a pair of electric push rods 20; the driving part includes: four motors 16 and four motor seats 22; The four motor mounts 22 are fixed on the base 1, and the four motors 16 are respectively arranged on the four motor mounts 22; the perforating part includes: four drill bits 23 and four drill bit mounting seats 24; The four drill mounts 24 are respectively fixed on the driving ends of the four motors 16, and the four drill bits 23 are respectively arranged on the four drill bit mounting seats 24; the cooling structure includes: a coolant storage tank 25, a conduit 26, a spray nozzle frame 27 and spray head 28; the coolant storage tank 25 is placed in the base 1, the spray head frame 27 is placed on the base 1, and the conduits 26 communicate with the spray head 28 and the coolant storage tank 25 respectively; Described electric control unit, it comprises: electric control box 29, PLC controller 30, radiator 31, a plurality of relays 32 and a plurality of motor drivers 33; 31, a plurality of relays 32 and a plurality of motor drivers 33 are all placed in the electric control box 29, and the plurality of relays 32 and a plurality of motor drivers 33 are respectively connected to the PLC controller 30; the bottom support structure, its It is composed of four supporting blocks 34 placed on the bottom of the base 1; the conduit 26 is connected with a solenoid valve 35, which is used to control the amount of coolant discharge; the coolant storage tank 25 A liquid inlet pipe 36 is communicated; the liquid inlet pipe 36 runs through the outer wall of the base 1 .
本实施方案的特点为,一对支撑架上设有加紧单元,基座上设有开孔单元,基座中心部位设有铣削单元;加紧单元,其包括:推进部以及加紧部;开孔单元,其包括:驱动部以及打孔部;铣削单元,其包括:升降结构、联动结构以及加工结构;基座上设有冷却结构;基座上设有电控单元;升降结构,其包括:一对液压缸、连接架以及一对支撑柱;一对液压缸固定于基座上,连接架位于一对液压缸的活塞端上,一对支撑柱固定于连接架上;一对支撑柱端面设有安装板;联动结构,其包括:一对电动导轨、架体座、一对丝杠、一对丝杠副以及一对伺服电机;一对电动导轨沿安装板的前后方向进行安装,架体座配装于一对电动导轨的移动端上,架体座上设有一对丝杠架,一对伺服电机分别安置于丝杠架外壁,一对丝杠分别插装在一对丝杠架上,一对丝杠副配装在丝杠上,伺服电机的驱动端与丝杠端面进行固定;加工结构,其包括:刀具安装板、驱动件、铣刀以及铣刀安装架;刀具安装板套装于一对丝杠副上,驱动件底部与刀具安装板中心部位进行连接,铣刀安装架安置于驱动件的驱动端上,铣刀安置于铣刀安装架上,本案提供一种对模具进行精确加工的设备,可对毛坯模具进行精确加工,生产效率高,同时加工位置明确,减少了大量的人工操作环节,那么同时也相应的减少了操作人员的工作压力。The characteristics of this embodiment are that a pair of support frames are provided with tightening units, the base is provided with a hole unit, and the center of the base is provided with a milling unit; the tightening unit includes: a propulsion unit and a tightening unit; a hole unit , which includes: a driving part and a punching part; a milling unit, which includes: a lifting structure, a linkage structure and a processing structure; a cooling structure is provided on the base; an electric control unit is provided on the base; a lifting structure, which includes: a A pair of hydraulic cylinders, connecting frames and a pair of supporting columns; a pair of hydraulic cylinders are fixed on the base, the connecting frames are located on the piston ends of the pair of hydraulic cylinders, and a pair of supporting columns are fixed on the connecting frames; the end faces of the pair of supporting columns are set There is a mounting plate; a linkage structure, which includes: a pair of electric guide rails, a frame seat, a pair of lead screws, a pair of lead screw pairs, and a pair of servo motors; a pair of electric guide rails are installed along the front and rear directions of the mounting plate, and the frame body The seat is assembled on the moving end of a pair of electric guide rails. A pair of screw frames are arranged on the frame body seat. A pair of servo motors are respectively placed on the outer wall of the screw frame. A pair of lead screws are respectively inserted on a pair of screw frames. , a pair of lead screw pairs are fitted on the lead screw, and the driving end of the servo motor is fixed to the end face of the lead screw; the processing structure includes: tool mounting plate, driving part, milling cutter and milling cutter mounting frame; tool mounting plate set On a pair of lead screw pairs, the bottom of the driving part is connected with the center of the tool mounting plate, the milling cutter mounting frame is placed on the driving end of the driving part, and the milling cutter is placed on the milling cutter mounting frame. The precise processing equipment can precisely process the blank mold, the production efficiency is high, and the processing position is clear at the same time, reducing a large number of manual operations, and correspondingly reducing the working pressure of the operator.
在本实施方案中,将所有电器件与其相匹配的驱动器或继电器进行连通,并且通过本领域人员,将上述中所有驱动件,其指代动力元件、电器件和适配的电源通过导线进行连接,具体连接手段,应参考下述工作原理中,各电器件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,不在对电气控制做说明。In this embodiment, all electrical devices are connected with their matched drivers or relays, and all the above-mentioned drivers, which refer to power components, electrical devices and adapted power supplies, are connected through wires by those skilled in the art , the specific connection method should refer to the following working principle, the electrical connection between the electrical devices is completed in sequence, and the detailed connection method is a well-known technology in the field. The following mainly introduces the working principle and process, not for electrical control Explain.
整体装置工作原理如下:The working principle of the whole device is as follows:
机械部分工作过程以及原理:The working process and principle of the mechanical part:
首先人工将模具毛坯放置于一对加紧架19之间,通过支撑架2上的气缸17推动气缸活塞连接杆38上的加紧架19对毛坯模具进行加紧,并且在加紧架19进行移动的同时由四个伸缩杆18进行辅助支撑,完成对毛坯模具进行加工后,由电动推杆20推动压紧板21将模具进行压紧,完成初步压紧后,首先由马达座22上的马达16,驱动其驱动端上的钻头安装座24,钻头安装座24上的钻头23对模具底部进行加工打孔,完成打孔后,由推进部工作,一对液压缸3推动连接架4上升,连接架4上的一对支撑柱5推动安装板6上升,对铣刀14的高度值进行调节,由一对电动导轨7进行工作,其移动端带着架体座8进行移动,对铣刀14的前后位置进行调节,由伺服电机11驱动丝杠架12上的丝杠9转动,丝杠9上的丝杠副10带着刀具安装板37进行左右的调节,通过上述工作原理,可对铣刀14的运动路径进行并且由驱动件13驱动铣刀安装架15转动,方可使得对模具底部的模具槽进行精确加工。First, the mold blank is manually placed between a pair of tightening frames 19, and the cylinder 17 on the support frame 2 pushes the tightening frame 19 on the cylinder piston connecting rod 38 to tighten the blank mold, and when the tightening frame 19 moves, the Four telescopic rods 18 provide auxiliary support. After the blank mold is processed, the electric push rod 20 pushes the compression plate 21 to compress the mold. After the initial compression is completed, the motor 16 on the motor base 22 first drives The drill bit mounting seat 24 on the driving end, the drill bit 23 on the drill bit mounting seat 24 processes and punches the bottom of the mold. After the punching is completed, the propulsion part works, and a pair of hydraulic cylinders 3 pushes the connecting frame 4 to rise, and the connecting frame 4 A pair of support columns 5 on the top push the mounting plate 6 up to adjust the height of the milling cutter 14. A pair of electric guide rails 7 work, and its moving end moves with the frame seat 8 to adjust the front and rear of the milling cutter 14. The position is adjusted, the lead screw 9 on the lead screw frame 12 is driven by the servo motor 11 to rotate, and the lead screw pair 10 on the lead screw 9 carries the tool mounting plate 37 to adjust left and right. Through the above working principle, the milling cutter 14 The movement path is carried out and the milling cutter installation frame 15 is driven to rotate by the driving member 13, so that the mold groove at the bottom of the mold can be precisely processed.
电控部分:由本领域人员对PLC控制器30进行编程,同时由PLC控制器30发出指令于继电器32或者电机驱动器33,由继电器32或电机驱动器33对电气件进行控制工作开始或停止,并且由散热器31对电控箱29内部进行散热。Electronic control part: the PLC controller 30 is programmed by those skilled in the art, and at the same time, the PLC controller 30 sends instructions to the relay 32 or the motor driver 33, and the relay 32 or the motor driver 33 controls the electrical parts to start or stop, and is controlled by the relay 32 or the motor driver 33. The radiator 31 dissipates heat inside the electric control box 29 .
进一步的,导管26上连接有电磁阀35,该电磁阀35用于对冷却液排放量进行控制。Further, a solenoid valve 35 is connected to the conduit 26, and the solenoid valve 35 is used to control the cooling liquid discharge.
进一步的,冷却液存储箱25连通有进液管36;该进液管36贯穿基座1外壁。Further, the coolant storage tank 25 is communicated with a liquid inlet pipe 36 ; the liquid inlet pipe 36 runs through the outer wall of the base 1 .
在本实用新型中,术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何一个或多个实施例或示例中以合适的方式结合。In the present invention, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the present invention. In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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