CN208082820U - A UV light curing machine for ground rail spraying line - Google Patents
A UV light curing machine for ground rail spraying line Download PDFInfo
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- CN208082820U CN208082820U CN201820366719.0U CN201820366719U CN208082820U CN 208082820 U CN208082820 U CN 208082820U CN 201820366719 U CN201820366719 U CN 201820366719U CN 208082820 U CN208082820 U CN 208082820U
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- 238000003848 UV Light-Curing Methods 0.000 title claims abstract description 25
- 238000005507 spraying Methods 0.000 title claims abstract description 18
- 238000001723 curing Methods 0.000 claims abstract description 58
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000000746 purification Methods 0.000 claims description 15
- 239000002274 desiccant Substances 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 14
- 230000006378 damage Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 abstract 1
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 208000014674 injury Diseases 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 13
- 238000000576 coating method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 239000002969 artificial stone Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
- Treating Waste Gases (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种UV光固化机,特别涉及一种地轨式喷涂线用UV光固化机。The utility model relates to a UV light curing machine, in particular to a UV light curing machine for a floor rail spraying line.
背景技术Background technique
UV固化机是利用UV光源来固化UV涂料的设备,与UV涂料里的光敏剂起化学反应,瞬间干燥固化的机器,UV固化机的核心部件即UV灯管,峰值365nm,效果更佳的则是采用金属卤素灯,波长峰值380nm,用于难以固化,涂层较厚的UV油墨等。UV光固化机又名UV涂装设备,该设备适用范围广,举凡平面或立体之工件需进行uv涂装之产品均可使用,如橱柜门窗、家具、工艺品、珠宝、塑胶件、头盔、人造石、卫浴等。UV curing machine is a device that uses UV light sources to cure UV coatings. It reacts chemically with the photosensitizer in UV coatings and instantly dries and cures the machine. The core component of UV curing machines is the UV lamp. The peak value is 365nm, and the better effect is It adopts metal halide lamp with a peak wavelength of 380nm, which is used for UV inks that are difficult to cure and have thick coatings. UV light curing machine is also known as UV coating equipment. This equipment has a wide range of applications. It can be used for products that require UV coating on flat or three-dimensional workpieces, such as cabinet doors and windows, furniture, handicrafts, jewelry, plastic parts, helmets, artificial Stone, bathroom, etc.
但是,目前市场上多数的UV光固化机功能性都比较单一,使用起来也非常不便,传统的UV光固化机在使用时,通常都只能对产品进行单面固化,不仅工作效率非常低,而且产品的固化品质也达不到要求,并且传统的UV光固化机在对产品进行固化时,产品自身会产生一定的有害气体和湿气,如果不及时将产生的湿气排出,会影响固化的效果,同时有害气体也会对人体造成伤害。为此,我们提出一种地轨式喷涂线用UV光固化机。However, most of the UV light curing machines currently on the market have relatively single functions and are very inconvenient to use. When using traditional UV light curing machines, they usually can only cure products on one side, not only the work efficiency is very low, Moreover, the curing quality of the product does not meet the requirements, and when the traditional UV light curing machine cures the product, the product itself will generate a certain amount of harmful gas and moisture. If the generated moisture is not discharged in time, it will affect the curing. At the same time, the harmful gas will also cause harm to the human body. For this reason, we propose a UV light curing machine for ground rail spraying line.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种地轨式喷涂线用UV光固化机,通过安装的一号固化箱和二号固化箱,能达到同时双面固化的效果,可有效提高工作效率,通过安装的风机,能将产品挥发的水分及时清除,从而能保证产品的固化效果,通过安装的活性炭过滤层,可将空气中的有害气体进行清除,从而达到了净化空气的效果,可有效避免有害气体对人体造成的伤害,保证了操作人员的安全,适合大批量生产使用,可以有效解决背景技术中的问题。The main purpose of this utility model is to provide a UV light curing machine for ground rail spraying line. Through the installation of No. 1 curing box and No. 2 curing box, the effect of simultaneous double-sided curing can be achieved, which can effectively improve work efficiency. The installed fan can remove the volatilized water of the product in time, so as to ensure the curing effect of the product. Through the installed activated carbon filter layer, the harmful gas in the air can be removed, so as to achieve the effect of purifying the air and effectively avoid harmful gases. The damage caused by the gas to the human body ensures the safety of operators, is suitable for mass production and can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种地轨式喷涂线用UV光固化机,包括底座,所述底座一侧设置有控制开关,所述底座上端设置有二号固化箱,所述二号固化箱上端表面设置有二号UV灯,所述二号固化箱上端两侧固定连接支撑架,所述支撑架上端设置有一号固化箱,所述一号固化箱和二号固化箱之间设置有固定架,所述固定架一侧设置有电机,所述固定架内部设置有传输机构,所述一号固化箱表面设置有一号UV灯和进风口,且进风口位于一号UV灯之间,所述一号固化箱内部设置有吸风罩,所述一号固化箱上端设置有净化箱,所述净化箱内部从上至下依次设置有风机、活性炭过滤层和干燥剂,所述净化箱上端表面设置有排风口。A UV light curing machine for a ground rail spraying line, including a base, a control switch is arranged on one side of the base, a No. 2 curing box is arranged on the upper end of the base, and a No. Light, the two sides of the upper end of the No. 2 curing box are fixedly connected to the support frame, the upper end of the support frame is provided with a No. 1 curing box, and a fixing frame is arranged between the No. 1 curing box and the No. 2 curing box. A motor is provided on the side, a transmission mechanism is provided inside the fixed frame, a No. 1 UV lamp and an air inlet are provided on the surface of the No. 1 curing box, and the air inlet is located between the No. 1 UV lamps. There is a suction hood, the upper end of the No. 1 curing box is provided with a purification box, and the interior of the purification box is provided with a fan, an activated carbon filter layer and a desiccant in sequence from top to bottom, and an air outlet is provided on the upper surface of the purification box.
进一步地,所述固化箱通过进风口和吸风罩与净化箱相连通。Further, the curing box communicates with the purification box through an air inlet and a suction hood.
进一步地,所述固定架与支撑架固定连接。Further, the fixing frame is fixedly connected with the supporting frame.
进一步地,所述电机的输出端与传输机构连接。Further, the output end of the motor is connected to the transmission mechanism.
进一步地,所述控制开关均与电机、风机、一号UV灯和二号UV灯电性连接。Further, the control switches are electrically connected with the motor, the fan, the No. 1 UV lamp and the No. 2 UV lamp.
进一步地,所述传输机构为设有不锈钢网带的传输机构。Further, the transmission mechanism is a transmission mechanism provided with a stainless steel mesh belt.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型通过安装的一号固化箱和二号固化箱,可同时打开一号UV灯和二号UV灯,一号UV灯则能对产品的正面进行固化处理,二号UV灯则能穿过传输机构的不锈钢网带对产品的反面进行固化处理,从而能达到同时双面固化的效果,可有效提高工作效率。1. The utility model can turn on the No. 1 UV lamp and the No. 2 UV lamp at the same time through the No. 1 curing box and the No. 2 curing box. The No. 1 UV lamp can cure the front of the product, and the No. 2 UV lamp can The stainless steel mesh belt that can pass through the transmission mechanism can cure the reverse side of the product, so as to achieve the effect of simultaneous double-sided curing, which can effectively improve work efficiency.
2、本实用新型通过安装的风机,进行固化时,风机运作会将产品固化时产生的气体通过进风口吸入一号固化箱内,然后通过吸风罩进入净化箱内,最后依次穿过活性炭过滤层和干燥剂从排风口排出,干燥剂能够吸附气体中的水分,则能将产品挥发的水分及时清除,从而能保证产品的固化效果。2. When the utility model is solidified through the installed fan, the operation of the fan will suck the gas generated when the product is solidified into the No. 1 curing box through the air inlet, then enter the purification box through the suction hood, and finally pass through the activated carbon to filter The layer and the desiccant are discharged from the air outlet. The desiccant can absorb the moisture in the gas, and the moisture evaporated by the product can be removed in time, so as to ensure the curing effect of the product.
3、本实用新型通过安装的活性炭过滤层,可将空气中的有害气体进行清除,从而达到了净化空气的效果,可有效避免有害气体对人体造成的伤害,保证了操作人员的安全,适合大批量生产使用。3. The utility model can remove the harmful gas in the air through the installed activated carbon filter layer, thereby achieving the effect of purifying the air, effectively avoiding the harm caused by the harmful gas to the human body, ensuring the safety of the operator, and suitable for large Used in mass production.
附图说明Description of drawings
图1为本实用新型地轨式喷涂线用UV光固化机的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the UV light curing machine for the ground rail spraying line of the present invention.
图2为本实用新型地轨式喷涂线用UV光固化机的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the UV light curing machine for the ground rail spraying line of the present invention.
图3为本实用新型地轨式喷涂线用UV光固化机的一号固化箱结构示意图。Fig. 3 is a structural schematic diagram of No. 1 curing box of the UV light curing machine used in the ground rail spraying line of the present invention.
图中:1、底座;2、固定架;3、一号固化箱;4、净化箱;5、排风口;6、支撑架;7、二号固化箱;8、控制开关;9、电机;10、传输机构;11、风机;12、活性炭过滤层;13、干燥剂;14、吸风罩;15、一号UV灯;16、二号UV灯;17、进风口。In the figure: 1. Base; 2. Fixed frame; 3. No. 1 curing box; 4. Purification box; 5. Exhaust outlet; 6. Support frame; 7. No. 2 curing box; 8. Control switch; 9. Motor 10, transmission mechanism; 11, fan; 12, activated carbon filter layer; 13, desiccant; 14, suction hood; 15, No. 1 UV lamp; 16, No. 2 UV lamp; 17, air inlet.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-3所示,一种地轨式喷涂线用UV光固化机,包括底座1,所述底座1一侧设置有控制开关8,所述底座1上端设置有二号固化箱7,所述二号固化箱7上端表面设置有二号UV灯16,所述二号固化箱7上端两侧固定连接支撑架6,所述支撑架6上端设置有一号固化箱3,所述一号固化箱3和二号固化箱7之间设置有固定架2,所述固定架2一侧设置有电机9,所述固定架2内部设置有传输机构10,所述一号固化箱3表面设置有一号UV灯15和进风口17,且进风口17位于一号UV灯15之间,所述一号固化箱3内部设置有吸风罩14,所述一号固化箱3上端设置有净化箱4,所述净化箱4内部从上至下依次设置有风机11、活性炭过滤层12和干燥剂13,所述净化箱4上端表面设置有排风口5。As shown in Figure 1-3, a UV light curing machine for floor rail spraying line includes a base 1, a control switch 8 is arranged on one side of the base 1, and a No. 2 curing box 7 is arranged on the upper end of the base 1. No. two UV lamps 16 are arranged on the surface of the upper end of the No. two curing box 7, and the two sides of the upper end of the No. two curing box 7 are fixedly connected to the support frame 6, and the upper end of the support frame 6 is provided with a No. 1 curing box 3, and the No. A fixed frame 2 is arranged between the curing box 3 and the No. 2 curing box 7, a motor 9 is arranged on one side of the fixed frame 2, a transmission mechanism 10 is arranged inside the fixed frame 2, and the surface of the No. 1 curing box 3 is arranged There is a No. 1 UV lamp 15 and an air inlet 17, and the air inlet 17 is located between the No. 1 UV lamps 15. The inside of the No. 1 curing box 3 is provided with a suction hood 14, and the upper end of the No. 1 curing box 3 is provided with a purification box. 4. A fan 11 , an activated carbon filter layer 12 and a desiccant 13 are provided in sequence from top to bottom inside the purification box 4 , and an air outlet 5 is provided on the upper surface of the purification box 4 .
其中,所述固化箱3通过进风口17和吸风罩14与净化箱4相连通。Wherein, the curing box 3 communicates with the purification box 4 through the air inlet 17 and the suction hood 14 .
其中,所述固定架2与支撑架6固定连接。Wherein, the fixed frame 2 is fixedly connected with the supporting frame 6 .
其中,所述电机9的输出端与传输机构10连接。Wherein, the output end of the motor 9 is connected with the transmission mechanism 10 .
其中,所述控制开关8均与电机9、风机11、一号UV灯15和二号UV灯16电性连接。Wherein, the control switch 8 is electrically connected with the motor 9 , the fan 11 , the first UV lamp 15 and the second UV lamp 16 .
其中,所述传输机构10为设有不锈钢网带的传输机构。Wherein, the transmission mechanism 10 is a transmission mechanism provided with a stainless steel mesh belt.
需要说明的是,本实用新型为一种地轨式喷涂线用UV光固化机,工作时,可将UV光固化机安装在地轨式喷涂线上,再接通电源,电机9可带动传输机构10进行转动,产生通过传输机构10进入到一号固化箱3和二号固化箱7之间,可同时打开一号UV灯15和二号UV灯16,一号UV灯15则能对产品的正面进行固化处理,二号UV灯16则能穿过传输机构10的不锈钢网带对产品的反面进行固化处理,从而能达到同时双面固化的效果,进行固化时,风机11运作会将产品固化时产生的气体通过进风口17吸入一号固化箱3内,然后通过吸风罩14进入净化箱4内,最后依次穿过活性炭过滤层12和干燥剂13从排风口5排出,干燥剂13能够吸附气体中的水分,则能将产品挥发的水分及时清除,从而能保证产品的固化效果,活性炭过滤层12可将空气中的有害气体进行清除,从而达到了净化空气的效果,可有效避免有害气体对人体造成的伤害。It should be noted that the utility model is a UV light curing machine for a ground rail spraying line. When working, the UV light curing machine can be installed on the ground rail spraying line, and then the power is turned on, and the motor 9 can drive the transmission Mechanism 10 is rotated, produces and enters between No. 1 curing box 3 and No. 2 curing box 7 through transmission mechanism 10, can turn on No. The front side of the product is cured, and the No. 2 UV lamp 16 can pass through the stainless steel mesh belt of the transmission mechanism 10 to cure the back side of the product, so as to achieve the effect of simultaneous double-sided curing. When curing, the fan 11 will operate. The gas generated during curing is sucked into the No. 1 curing box 3 through the air inlet 17, then enters the purification box 4 through the suction hood 14, and finally passes through the activated carbon filter layer 12 and desiccant 13 to be discharged from the air outlet 5, and the desiccant 13 can absorb the moisture in the gas, and the moisture volatilized by the product can be removed in time, so as to ensure the curing effect of the product. The activated carbon filter layer 12 can remove the harmful gas in the air, so as to achieve the effect of purifying the air, which can effectively Avoid harm to the human body caused by harmful gases.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110665681A (en) * | 2019-10-28 | 2020-01-10 | 安徽嘉禾整木家居有限公司 | Reciprocating type paint spraying apparatus of UV lacquer |
CN111804545A (en) * | 2020-08-20 | 2020-10-23 | 东莞市海派自动化科技有限公司 | UV curing oven that shines from top to bottom of track |
CN114171440A (en) * | 2021-12-08 | 2022-03-11 | 深圳市菱睿众源科技有限公司 | Environment-friendly UV curing device |
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2018
- 2018-03-19 CN CN201820366719.0U patent/CN208082820U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110665681A (en) * | 2019-10-28 | 2020-01-10 | 安徽嘉禾整木家居有限公司 | Reciprocating type paint spraying apparatus of UV lacquer |
CN111804545A (en) * | 2020-08-20 | 2020-10-23 | 东莞市海派自动化科技有限公司 | UV curing oven that shines from top to bottom of track |
CN114171440A (en) * | 2021-12-08 | 2022-03-11 | 深圳市菱睿众源科技有限公司 | Environment-friendly UV curing device |
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