CN208082297U - A kind of triple stirring saponification machines - Google Patents

A kind of triple stirring saponification machines Download PDF

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Publication number
CN208082297U
CN208082297U CN201721745594.4U CN201721745594U CN208082297U CN 208082297 U CN208082297 U CN 208082297U CN 201721745594 U CN201721745594 U CN 201721745594U CN 208082297 U CN208082297 U CN 208082297U
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China
Prior art keywords
gear
stirring
fixedly installed
staving
inner cavity
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Expired - Fee Related
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CN201721745594.4U
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Chinese (zh)
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毛俊
汪兆毅
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Shanghai Moko Lubricating Oil Technology Co Ltd
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Shanghai Moko Lubricating Oil Technology Co Ltd
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Abstract

本实用新型公开了一种三重搅拌皂化机,包括桶体,所述桶体上端固定安装有密封盖,所述密封盖上端通过法兰固定安装减速机,所述减速机上端固定安装有电机,所述电机下端通过转轴固定安装有旋转杆,所述旋转杆上下两侧均固定安装有搅拌桨,所述旋转杆中部固定安装有第一齿轮,所述第一齿轮外侧壁活动套接有旋转套,所述旋转套内腔侧壁固定安装有齿条,所述旋转套内腔设有连接杆,所述连接杆侧壁固定安装有第二齿轮,所述旋转套侧壁固定安装有横杆,所述横杆外端固定安装有搅拌棒,通过设有连接杆、第二齿轮、齿条和第一齿轮结构,使得搅拌棍相对搅拌桨进行反向旋转,使得搅拌速度更快,搅拌更均匀。

The utility model discloses a triple stirring saponification machine, which comprises a barrel body, a sealing cover is fixedly installed on the upper end of the barrel body, a reducer is fixedly installed on the upper end of the sealing cover through a flange, and a motor is fixedly installed on the upper end of the reducer. The lower end of the motor is fixedly installed with a rotating shaft through a rotating shaft, and the upper and lower sides of the rotating shaft are fixedly equipped with stirring paddles. The side wall of the inner cavity of the rotating sleeve is fixedly equipped with a rack, the inner cavity of the rotating sleeve is provided with a connecting rod, the side wall of the connecting rod is fixedly installed with a second gear, and the side wall of the rotating sleeve is fixedly installed with a horizontal Rod, the outer end of the cross bar is fixedly equipped with a stirring rod, through the structure of a connecting rod, a second gear, a rack and a first gear, the stirring rod is reversely rotated relative to the stirring paddle, so that the stirring speed is faster and the stirring more evenly.

Description

一种三重搅拌皂化机A triple stirring saponification machine

技术领域technical field

本实用新型涉及皂化技术领域,具体为一种三重搅拌皂化机。The utility model relates to the technical field of saponification, in particular to a triple stirring saponification machine.

背景技术Background technique

皂化釜用途:主要用来完成润滑脂制备过程中的调和反应,也可用于石油、化工、医药等行业的许多工艺过程。现有的皂化釜搅拌效率低,搅拌速度慢。为此,我们提出一种三重搅拌皂化机。Application of saponification kettle: It is mainly used to complete the blending reaction in the process of grease preparation, and it can also be used in many processes in petroleum, chemical, pharmaceutical and other industries. The existing saponification tank has low stirring efficiency and slow stirring speed. For this purpose, we propose a triple stirring saponification machine.

实用新型内容Utility model content

本实用新型的目的在于提供一种三重搅拌皂化机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a triple stirring saponification machine, to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种三重搅拌皂化机,包括桶体,所述桶体上端固定安装有密封盖,所述密封盖上端通过法兰固定安装减速机,所述减速机上端固定安装有电机,所述电机下端通过转轴固定安装有旋转杆,所述旋转杆上下两侧均固定安装有搅拌桨,所述旋转杆中部固定安装有第一齿轮,所述第一齿轮外侧壁活动套接有旋转套,所述旋转套内腔侧壁固定安装有齿条,所述旋转套内腔设有连接杆,所述连接杆侧壁固定安装有第二齿轮,所述旋转套侧壁固定安装有横杆,所述横杆外端固定安装有搅拌棒,所述桶体内腔固定安装有内盘管,所述桶体内腔底端中部固定安装有支架,所述支架上端固定安装有轴承,所述桶体侧壁固定安装有支座,所述桶体下端壁左侧固定安装有下封头,所述桶体下端壁中部固定安装有放料阀,所述桶体底端壁右侧固定安装有加热管。In order to achieve the above object, the utility model provides the following technical solutions: a triple stirring saponification machine, including a barrel body, the upper end of the barrel body is fixedly equipped with a sealing cover, and the upper end of the sealing cover is fixedly installed with a reducer through a flange. A motor is fixedly installed on the upper end of the reducer, and a rotating rod is fixedly installed on the lower end of the motor through a rotating shaft. Stirring paddles are fixedly installed on the upper and lower sides of the rotating rod, and a first gear is fixedly installed in the middle of the rotating rod. A rotating sleeve is movably sleeved on the outer wall of the gear, and a rack is fixedly installed on the side wall of the inner cavity of the rotating sleeve. A horizontal bar is fixedly installed on the side wall of the rotating sleeve, a stirring rod is fixedly installed on the outer end of the horizontal bar, an inner coil is fixedly installed in the inner cavity of the barrel, a bracket is fixedly installed in the middle of the bottom end of the inner cavity of the barrel, and the bracket The upper end is fixedly installed with a bearing, the side wall of the barrel body is fixedly installed with a support, the left side of the lower end wall of the barrel body is fixedly installed with a lower head, and the middle part of the lower end wall of the barrel body is fixedly installed with a discharge valve. A heating pipe is fixedly installed on the right side of the end wall at the bottom of the body.

优选的,所述第二齿轮左右两侧分别与齿条和第一齿轮相啮合。Preferably, the left and right sides of the second gear mesh with the rack and the first gear respectively.

优选的,所述旋转套内端面位于旋转杆内侧。Preferably, the inner end surface of the rotating sleeve is located inside the rotating rod.

优选的,所述搅拌桨呈“W”形。Preferably, the stirring paddle is in a "W" shape.

优选的,所述旋转杆贯穿设置于减速机内腔。Preferably, the rotating rod is arranged through the inner cavity of the reducer.

与现有技术相比,本实用新型的有益效果是:该三重搅拌皂化机,通过设有活动套、横杆、搅拌棍和搅拌桨结构,使得该装置可以对桶体内腔的皂化液进行三重搅拌,使得皂化液混合更均匀;通过设有连接杆、第二齿轮、齿条和第一齿轮结构,使得搅拌棍相对搅拌桨进行反向旋转,使得搅拌速度更快,搅拌更均匀。Compared with the prior art, the beneficial effect of the utility model is: the triple stirring saponification machine is equipped with movable sleeves, cross bars, stirring rods and stirring paddles, so that the device can triple the saponification liquid in the inner cavity of the barrel. Stirring makes the saponification liquid mix more evenly; through the structure of the connecting rod, the second gear, the rack and the first gear, the stirring rod is reversely rotated relative to the stirring paddle, so that the stirring speed is faster and the stirring is more uniform.

附图说明Description of drawings

图1为本实用新型剖视图;Fig. 1 is a sectional view of the utility model;

图2为本实用新型旋转套剖视图。Fig. 2 is a sectional view of the rotary sleeve of the present invention.

图中:1桶体、2内盘管、3活动套、31横杆、32搅拌棍、33连接杆、 34第二齿轮、35齿条、4密封盖、5法兰、6减速机、7旋转杆、71活塞、71 第一齿轮、8电机、9支座、10支架、11轴承、12搅拌桨、13放料阀、14加热管、15下封头。In the figure: 1 barrel body, 2 inner coil pipe, 3 movable sleeve, 31 cross bar, 32 stirring rod, 33 connecting rod, 34 second gear, 35 rack, 4 sealing cover, 5 flange, 6 reducer, 7 Rotating rod, 71 piston, 71 first gear, 8 motor, 9 support, 10 bracket, 11 bearing, 12 stirring paddle, 13 discharge valve, 14 heating pipe, 15 lower head.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-2,本实用新型提供一种技术方案:一种三重搅拌皂化机,包括桶体1,桶体1的内腔进行皂化。所述桶体1上端固定安装有密封盖4,密封盖4提高桶体1的密封性。所述密封盖4上端通过法兰5固定安装减速机6,减速机6对旋转杆7进行调整。所述减速机6上端固定安装有电机8,电机8 带动旋转杆7转动。所述电机8下端通过转轴固定安装有旋转杆7,旋转杆7 带动搅拌棒32转动。所述旋转杆7上下两侧均固定安装有搅拌桨12,搅拌桨12对桶体1内腔的皂液进行搅拌。所述旋转杆7中部固定安装有第一齿轮71,旋转杆7带动第一齿轮71旋转。所述第一齿轮71外侧壁活动套接有旋转套3,旋转套3反向旋转,带动搅拌棒32旋转。所述旋转套3内腔侧壁固定安装有齿条35,旋转杆7带动第一齿轮71转动,第一齿轮71带动第二齿轮34转动,所述第二齿轮34通过齿条35带动旋转套3反向旋转,使得搅拌速度更快,搅拌更均匀。所述旋转套3内腔设有连接杆33,连接杆33将所有第二齿轮 34纵向连接。所述连接杆33侧壁固定安装有第二齿轮34,第二齿轮34通过齿条35使得旋转套3旋转。所述第二齿轮34左右两侧分别与齿条35和第一齿轮71相啮合。旋转杆7带动第一齿轮71转动,第一齿轮71带动第二齿轮 34转动,所述第二齿轮34通过齿条35带动旋转套3反向旋转。所述旋转套 3侧壁固定安装有横杆31,横杆31呈环形阵列于旋转套3侧壁。所述横杆31 外端固定安装有搅拌棒32,搅拌棒32反向旋转使得搅拌更均匀。所述桶体1 内腔固定安装有内盘管2,所述桶体1内腔底端中部固定安装有支架10,支架10支撑轴承11。所述支架10上端固定安装有轴承11,轴承11使得旋转杆7旋转。所述桶体1侧壁固定安装有支座9,支座9支撑轴承11。所述桶体1下端壁左侧固定安装有下封头15,所述桶体1下端壁中部固定安装有放料阀13,皂化完成后,打开放料阀13流出桶体1内腔的皂液。所述桶体1底端壁右侧固定安装有加热管14。对桶体1内情进行加热。Please refer to Fig. 1-2, the utility model provides a technical solution: a triple agitation saponification machine, including a barrel body 1, and the inner cavity of the barrel body 1 is saponified. A sealing cover 4 is fixedly installed on the upper end of the barrel body 1, and the sealing cover 4 improves the sealing performance of the barrel body 1. The upper end of the sealing cover 4 is fixedly installed with a reducer 6 through a flange 5, and the reducer 6 adjusts the rotating rod 7. A motor 8 is fixedly installed on the upper end of the reducer 6, and the motor 8 drives the rotating rod 7 to rotate. The lower end of the motor 8 is fixedly equipped with a rotating rod 7 through a rotating shaft, and the rotating rod 7 drives the stirring rod 32 to rotate. Stirring paddles 12 are fixedly installed on the upper and lower sides of the rotating rod 7, and the stirring paddles 12 stir the soap liquid in the inner cavity of the barrel body 1. A first gear 71 is fixedly installed in the middle of the rotating rod 7 , and the rotating rod 7 drives the first gear 71 to rotate. The outer wall of the first gear 71 is movably connected with a rotating sleeve 3 , and the rotating sleeve 3 rotates in reverse to drive the stirring rod 32 to rotate. The side wall of the inner cavity of the rotating sleeve 3 is fixedly equipped with a rack 35, the rotating rod 7 drives the first gear 71 to rotate, the first gear 71 drives the second gear 34 to rotate, and the second gear 34 drives the rotating sleeve through the rack 35 3 Reverse rotation makes the stirring speed faster and more even. The inner cavity of the rotating sleeve 3 is provided with a connecting rod 33, and the connecting rod 33 longitudinally connects all the second gears 34. A second gear 34 is fixedly installed on the side wall of the connecting rod 33 , and the second gear 34 makes the rotating sleeve 3 rotate through the rack 35 . The left and right sides of the second gear 34 mesh with the rack 35 and the first gear 71 respectively. The rotating rod 7 drives the first gear 71 to rotate, and the first gear 71 drives the second gear 34 to rotate, and the second gear 34 drives the rotating sleeve 3 to reversely rotate through the rack 35. Described rotary sleeve 3 sidewalls are fixedly equipped with crossbar 31, and crossbar 31 is annular array on rotary sleeve 3 sidewalls. A stirring rod 32 is fixedly installed on the outer end of the cross bar 31, and the stirring rod 32 rotates in reverse to make the stirring more uniform. The inner cavity of the barrel body 1 is fixedly installed with an inner coil 2 , and the middle part of the bottom end of the inner cavity of the barrel body 1 is fixedly installed with a bracket 10 , and the bracket 10 supports a bearing 11 . A bearing 11 is fixedly installed on the upper end of the bracket 10, and the bearing 11 makes the rotating rod 7 rotate. A support 9 is fixedly installed on the side wall of the barrel body 1 , and the support 9 supports a bearing 11 . A lower head 15 is fixedly installed on the left side of the lower end wall of the barrel body 1, and a discharge valve 13 is fixedly installed in the middle part of the lower end wall of the barrel body 1. After saponification is completed, the soap discharge valve 13 is opened to flow out of the inner cavity of the barrel body 1. liquid. A heating pipe 14 is fixedly installed on the right side of the bottom end wall of the barrel body 1 . The inside of barrel body 1 is heated.

工作原理:电机8带动旋转杆7旋转,减速机6对旋转杆7的旋转速度进行调整,旋转杆7带动上下两侧的搅拌桨12进行正方向的旋转,对桶体1 内腔的皂液进行搅拌,旋转杆7带动第一齿轮71转动,第一齿轮71带动第二齿轮34转动,所述第二齿轮34通过齿条35带动旋转套3反向旋转,使得搅拌速度更快,搅拌更均匀。皂化完成后,打开放料阀13流出桶体1内腔的皂液。Working principle: The motor 8 drives the rotation rod 7 to rotate, the reducer 6 adjusts the rotation speed of the rotation rod 7, the rotation rod 7 drives the stirring paddles 12 on the upper and lower sides to rotate in the positive direction, and the soap liquid in the inner cavity of the barrel body 1 Stirring, the rotating rod 7 drives the first gear 71 to rotate, the first gear 71 drives the second gear 34 to rotate, and the second gear 34 drives the rotating sleeve 3 to reverse rotation through the rack 35, so that the stirring speed is faster and the stirring is more accurate. uniform. After saponification is completed, open the discharge valve 13 and flow out the soap solution in the staving 1 inner cavity.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (5)

1. a kind of triple stirring saponification machines, including staving (1), it is characterised in that:Staving (1) upper end is installed with sealing It covers (4), speed reducer (6) is fixedly mounted by flange (5) in sealing cover (4) upper end, and speed reducer (6) upper end is fixedly mounted There are motor (8), motor (8) lower end to be installed with swingle (7) by shaft, both sides are equal up and down for the swingle (7) It is installed with agitating paddle (12), first gear (71), the first gear (71) are installed in the middle part of the swingle (7) Lateral wall movable sleeve is connected to rotary sleeve (3), and rotary sleeve (3) intracavity sidewall is installed with rack (35), the rotary sleeve (3) inner cavity is equipped with connecting rod (33), and connecting rod (33) side wall is installed with second gear (34), the rotary sleeve (3) Side wall is installed with cross bar (31), and cross bar (31) outer end is installed with stirring rod (32), and staving (1) inner cavity is solid Dingan County is equipped with inner coil pipe (2), and staving (1) inner cavity center bottom is installed with holder (10), holder (10) upper end It is installed with bearing (11), staving (1) side wall is installed with bearing (9), is fixed on the left of staving (1) lower end wall Low head (15) is installed, baiting valve (13), staving (1) base end wall are installed in the middle part of staving (1) lower end wall Right side is installed with heating tube (14).
2. the triple stirring saponification machines of one kind according to claim 1, it is characterised in that:Second gear (34) left and right two Side is meshed with rack (35) and first gear (71) respectively.
3. the triple stirring saponification machines of one kind according to claim 1, it is characterised in that:Rotary sleeve (3) the inner face position On the inside of swingle (7).
4. the triple stirring saponification machines of one kind according to claim 1, it is characterised in that:The agitating paddle (12) is in " W " shape.
5. the triple stirring saponification machines of one kind according to claim 1 or 3, it is characterised in that:The swingle (7), which is run through, to be set It is placed in speed reducer (6) inner cavity.
CN201721745594.4U 2017-12-14 2017-12-14 A kind of triple stirring saponification machines Expired - Fee Related CN208082297U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109967017A (en) * 2019-04-08 2019-07-05 南京威安新材料科技有限公司 A uniformly heated reaction device for the production of organic matter treatment catalysts
CN112500946A (en) * 2020-11-19 2021-03-16 淮南市雅洁洗涤用品有限公司 Soap alkali precipitation saponification treatment equipment and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109967017A (en) * 2019-04-08 2019-07-05 南京威安新材料科技有限公司 A uniformly heated reaction device for the production of organic matter treatment catalysts
CN112500946A (en) * 2020-11-19 2021-03-16 淮南市雅洁洗涤用品有限公司 Soap alkali precipitation saponification treatment equipment and working method thereof

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