CN208075551U - A kind of kiln car down-draft kiln - Google Patents
A kind of kiln car down-draft kiln Download PDFInfo
- Publication number
- CN208075551U CN208075551U CN201721882524.3U CN201721882524U CN208075551U CN 208075551 U CN208075551 U CN 208075551U CN 201721882524 U CN201721882524 U CN 201721882524U CN 208075551 U CN208075551 U CN 208075551U
- Authority
- CN
- China
- Prior art keywords
- kiln
- firing chamber
- car
- draft
- fire hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000010304 firing Methods 0.000 claims abstract description 62
- 239000000919 ceramic Substances 0.000 claims abstract description 29
- 238000002485 combustion reaction Methods 0.000 claims abstract description 26
- 238000011068 load Methods 0.000 claims abstract description 4
- 230000000875 corresponding Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 6
- 230000001737 promoting Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000000903 blocking Effects 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 210000001161 Embryo, Mammalian Anatomy 0.000 description 1
- 206010022000 Influenza Diseases 0.000 description 1
- 241000731961 Juncaceae Species 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical group 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[O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model belongs to kiln technical field, more particularly to a kind of kiln car down-draft kiln, firing chamber, combustion chamber including being same as firing ceramics, firebreak is provided between firing chamber and combustion chamber, firing chamber bottom is provided with track, so that the kiln car on track is passed in and out firing chamber along track, kiln car includes that end face is used to load ceramic table top on the car body for car body and setting, and the wheel in car body lower end and track cooperation is set, it is provided in the middle part of car body and inhales fire hole with the matched kiln car of suction fire hole.The kiln car down-draft kiln of the utility model makes to take on kiln efficiency and greatly improves using kiln car by track into the structure of kiln discharge, uses manpower and material resources sparingly；And it is provided with wind shield in firing chamber and plate of calling prisoners in after letting them out for exercise, so that flame is formed a plurality of circulation canal in firing chamber, the comprehensive of ceramic is heated, so that it is heated evenly, the yield rate and condition of ceramic can be greatly improved, there is preferable promotional value.
Description
Technical field
The utility model belongs to kiln technical field, and in particular to a kind of kiln car down-draft kiln.
Background technology
Ware be a kind of craftwork of long history, China in ancient times also because ceramics and well-known, the system of pottery art
Raw material processing can be divided into order by making technique（Including matching mud and matching glaze）, moulded pottery not yet put in a kiln to bake modeling system, assign glaze and calcining four big processes, wherein forging
It is mostly important to burn supply and demand, and is easiest to the technique of failure, due to the limitation of Ancient Technology level, to the temperature of calcination process with
The factor controllings such as time are not accurate enough, lead to the saying for " ten kilns nine not at " occur.This is just to kiln body and behaviour in calcination process
Make personnel and propose very high requirement, down-draft kiln is a kind of relatively conventional kiln body.
Down-draft kiln is developed by a liter flame kiln, dome kiln, is that relatively long, wider one kind is used in China's ceramic industry
Intermittent flame kiln, special flow of flue gas form are very suitable for the firing of ceramics with workflow.
Down-draft kiln is named according to the mobility status of kiln flame, and workflow is：The flame of fuel combustion is from combustion
It burns after room enters firing firing chamber and rushes at vault upwards, folded down movement by the blocking of vault and the draft of kiln bottom flue, flow
Material buttress through green body or the kiln furnitures for carrying green body, and green body is transferred thermal energy to, make green body that physical chemistry change occur when heated
Change and be finally sintered, flame is then pooled to flue by the suction fire hole of kiln bottom, is discharged by chimney.Since flame flows in kiln
Journey is flowed downward again after being upwardly into vault, therefore referred to as down-draft kiln.
The shaft kiln of down-draft kiln and vertical flame type（Furnace cupola）When compared to the distance for extending flowing of the flame in kiln and stop
Between, so that the uniformity of kiln temperature field distribution is made moderate progress.Kiln body size is changeable, can be suitble to the burning of large-size ceramic green body
At.So playing the effect of main heating equipment always in over one hundred year Production of Ceramics.
As application No. is CN96203998.5《Blower down-draft kiln》, use is exactly traditional structure, and down-draft kiln includes stove
Body, bell, air inlet, fire bars, upper air duct, pad brick, lower air duct, chimney and partition wall, flame enters stove by upper air duct when burning
Then thorax out enters chimney from lower air duct.
Application No. is CN201010206297.9's《A kind of down-draft kiln》, " when using this kiln, object is packed into burner hearth
Material, when heated material, point former and later two half periods.First half cycle operating diagram is as indicated, the course of work of the kiln is：Kiln
Material ... is packed into stove " all it is to take on that kiln is very inconvenient using traditional down-draft kiln structure, the ceramic of firing is easy
It is inverted and damages because of transportation problem during taking on kiln, generate unnecessary loss.
Though the shaft kiln with vertical flame type of down-draft kiln simultaneously（Furnace cupola）Compared to extend flowing of the flame in kiln away from
From and the residence time, so that the uniformity of kiln temperature field distribution is made moderate progress, but only one direction is heated above for ceramic,
It is also possible to lead to the generation of defect ware because uneven heating is even.
Invention content
The utility model down-draft kiln of being solved takes on the problem that ceramic uneven heating is even in kiln inconvenience and kiln, provides
A kind of kiln car down-draft kiln.
The utility model to solve the above problems, the technical solution used for：A kind of kiln car down-draft kiln, including be same as firing
Combuster is arranged in the firing chamber of ceramics, the left and right sides of firing chamber or side, and firing chamber and combustion chamber share a kiln top, combustion chamber
Side is provided with flame enrichment hole and flame-observing hole, is provided with firebreak between firing chamber and combustion chamber, at the top of firebreak with kiln top there are away from
Enter firing chamber from combustion chamber from for flame, firing chamber bottom is provided with suction fire hole, inhales fire hole and is connected to flue, outside flue and firing chamber
Chimney connection, be provided with wicket on front side of firing chamber, firing chamber bottom is provided with track, and the kiln car on track is enable to be passed in and out along track
Firing chamber, kiln car include that end face is used to load the table top of ceramics on the car body for car body and setting, and is arranged in car body lower end and rail
The wheel of road cooperation, car body middle part are provided with and inhale the matched kiln car suction fire hole of fire hole.
Further, car body upper surface is to the inclined circular cone in middle part or pyramidal surface, and surrounding higher position is connect with table top,
Middle part lowest point is arranged kiln car and inhales fire hole.
Further, car body lower face is inhaled in kiln car is provided with downward convex edge around fire hole, reduce kiln car inhale fire hole with
The gap of firing chamber bottom inhaled between fire hole.
Further, it is provided with protrusion at left and right sides of car body, corresponding recess is provided on firebreak.
Further, the center upper portion of firing chamber is provided with low inside and high outside wind shield, and firing chamber's side wall is arranged at kiln car
There is high outside and low outside plate of calling prisoners in after letting them out for exercise.
Further, wind shield height is less than firebreak upper surface.
Further, it is provided with air hole on wind shield.
Further, kiln top is arch.
Further, it is provided with dust collection chamber below combustion chamber.
The utility model has technical effect that：
The kiln car down-draft kiln of the utility model makes to take on kiln efficiency significantly using kiln car by track into the structure of kiln discharge
It improves, uses manpower and material resources sparingly, simultaneously because the stationarity of track, can also reduce ceramic during kiln discharge because transport is run
Damage caused by winnowing with a dustpan；And it is provided with wind shield in firing chamber and plate of calling prisoners in after letting them out for exercise, flame is made to form a plurality of circulation canal in firing chamber,
The comprehensive of ceramic is heated, so that it is heated evenly, the yield rate and condition of ceramic can be greatly improved,
With preferable promotional value.
Description of the drawings
Fig. 1 is the front view of the utility model；
Fig. 2 is the side view of the utility model；
Fig. 3 is the vertical view that the utility model deletes kiln car, wind shield and plate of calling prisoners in after letting them out for exercise.
Reference numeral：
The firing chambers 1-,
The combustion chambers 2-,
3- kilns top,
4- flame enrichments hole,
5- flame-observing holes,
6- firebreaks,
7- suctions fire hole,
8- flues,
9- chimneys,
10- wickets,
11- tracks,
12- kiln cars, 1201- car bodies, 1202- table tops, 1203- wheels, 1204- kiln cars inhale fire hole,
13- wind shields,
14- call prisoners in after letting them out for exercise plate,
15- dust collection chamber.
Specific implementation mode
Further specific detailed description is done to the utility model with reference to the accompanying drawings and detailed description.
As shown in Figure 1 to Figure 3, a kind of kiln car down-draft kiln, including it is same as the firing chamber 1 of firing ceramics, the left and right sides of firing chamber 1
It is both provided with combustion chamber 2, two 2 heat supplies of combustion chamber are faster burnt more fully, and firing chamber 1 and combustion chamber 2 share a kiln top 3, combustion
Burn 2 side of room and be provided with flame enrichment hole 4 and flame-observing hole 5, be provided with firebreak 6 between firing chamber 1 and combustion chamber 2,6 top of firebreak with
There are distances on kiln top 3 enters firing chamber 1 for flame from combustion chamber 2, and 1 bottom of firing chamber, which is provided with, inhales fire hole 7, inhales fire hole 7 and flue 8 and connects
Logical, flue 8 is connected to the chimney 9 outside firing chamber 1, and 1 front side of firing chamber is provided with wicket 10, and 1 bottom of firing chamber is provided with track 11, makes
Kiln car 12 on track 11 can pass in and out firing chamber 1 along track 11, and kiln car 12 includes that car body and setting are used in 1201 upper surface of car body
In the table top 1202 of loading ceramics, and the wheel 1203 coordinated in 1201 lower end of car body and track 11 is set, in car body 1201
Portion is provided with and inhales 7 matched kiln car of fire hole and inhale fire hole 1204, allow flame in firing chamber 1 by kiln car inhale fire hole 1204 into
Enter to fire hole 7 is inhaled, flame will not be caused not flow from top to bottom because of the obstruction of kiln car 12.
Further, 1201 upper surface of car body is to the inclined circular cone in middle part or pyramidal surface, surrounding higher position and table top
1202 connections, middle part lowest point are arranged kiln car and inhale fire hole 1204, and the design of circular cone or pyramidal surface keeps flame poly- from surrounding
Collect centre, then inhaling fire hole 1204 from intermediate kiln car flows downward.
Further, 1201 lower face of car body is inhaled in kiln car is provided with downward convex edge around fire hole 1204, reduce kiln car
The gap inhaled between fire hole 7 for inhaling fire hole 1204 and 1 bottom of firing chamber can ensure that the negative pressure that chimney 9 generates all is transmitted to firing chamber 1
It is interior.
Further, 1201 left and right sides of car body is provided with protrusion, and corresponding recess is provided on firebreak 6, is added
The sealing effect of strong firing chamber 1 reduces leakage of the flame from 1201 side of car body, heat is all gathered in it is intermediate to ceramic into
Row heating.
Further, the center upper portion of firing chamber 1 is provided with low inside and high outside wind shield 13, and 1 side wall of firing chamber is close to kiln car 12
Place is provided with high outside and low outside plate 14 of calling prisoners in after letting them out for exercise, curve as shown in Figure 1 is flame flow direction, and wind shield 13 will flow downward
A flame part is distributed to surrounding, then again by surrounding call prisoners in after letting them out for exercise plate 14 by flame gather back, from surrounding to ceramic into
Row heating, and is not merely to be done from above heating, make ceramic it is heated evenly, ceramic can be greatly improved
Yield rate and condition；13 height of wind shield is less than 6 upper surface of firebreak simultaneously, is conducive to the formation of heating circuit.
Further, it is provided with air hole on wind shield 13, air hole is sized to control downward flame and around
The ratio of flame sets the wind shield 13 of different size, makes its burning so as to the different demands for different ceramics
Effect processed is more preferable.
Further, kiln top 3 is arch, is conducive to after flame ramps up the phase from combustion chamber 2, after the 3 center aggregation of kiln top
Sink to firing chamber 1.
Further, 2 lower section of combustion chamber is provided with dust collection chamber 15, and the dust generated to the burning of combustion chamber 2 is collected, side
The phase sweeps after an action of the bowels.
When work, wicket 10 is opened, kiln car 12 is pulled out, the pottery embryo for needing to fire is placed on table top 1202, then will
Kiln car 12 is pushed into firing chamber 1 along track 11, then locks wicket 10, fuel is added into combustion chamber 2 from flame enrichment hole 4, such as timber, coal
Charcoal etc., then lights generation flame, and flame rises from combustion chamber 2 by kiln top 3 along curve and arrow direction as shown in Figure 1
Blocking and kiln bottom inhale fire hole 7 draft and fold down movement, cross firebreak 6 entrance firing chamber 1, a part of flame is directly down
Heating ceramic product, another part flame moves around through the blocking of wind shield 13, then flame is gathered from surrounding through plate 14 of calling prisoners in after letting them out for exercise
Center is gone back to, ceramic is heated from surrounding, the flame after the completion of heating is inhaled fire hole 1204 and entered from kiln car inhales fire hole 7
In, it is discharged from chimney 9 after flue 8 along arrow direction as shown in Figure 2；After the completion of firing, opened after ceramic cooling
Wicket 10 pulls out kiln car 12 and completes entire sintering procedure.
Embodiment provided above is the better embodiment of the utility model, only is used for facilitating illustrating the utility model, and
It is non-to impose any limitation on the present invention, any those of ordinary skill in the art, if not departing from
In the range of the carried technical characteristic of the utility model, locally changes or repair using made by the utility model disclosed technology content
The equivalent embodiment of decorations, and without departing from the technical characteristics of the utility model content, still fall within the utility model technical characteristic
In the range of.
Claims (9)
1. a kind of kiln car down-draft kiln, it is characterised in that：Firing chamber including being same as firing ceramics（1）, firing chamber（1）The left and right sides or
Combuster is arranged in person side（2）, firing chamber（1）The combustion chamber and（2）Share a kiln top（3）, combustion chamber（2）Side, which is provided with, to be added
Fire hole（4）And flame-observing hole（5）, firing chamber（1）The combustion chamber and（2）Between be provided with firebreak（6）, firebreak（6）Top and kiln top
（3）There are distance for flame from combustion chamber（2）Into firing chamber（1）, firing chamber（1）Bottom is provided with suction fire hole（7）, inhale fire hole（7）
With flue（8）Connection, flue（8）With firing chamber（1）External chimney（9）Connection, firing chamber（1）Front side is provided with wicket（10）, kiln
Room（1）Bottom is provided with track（11）, make track（11）On kiln car（12）It can be along track（11）Pass in and out firing chamber（1）, kiln car
（12）Including car body and it is arranged in car body（1201）Upper surface is used to load the table top of ceramics（1202）, and be arranged in car body
（1201）Lower end and track（11）The wheel of cooperation（1203）, car body（1201）Middle part is provided with and inhales fire hole（7）Matched kiln
Vehicle inhales fire hole（1204）.
2. a kind of kiln car down-draft kiln according to claim 1, it is characterised in that：The car body（1201）Upper surface is in
The inclined circular cone in portion or pyramidal surface, surrounding higher position and table top（1202）Connection, middle part lowest point are arranged kiln car and inhale fire hole
（1204）.
3. a kind of kiln car down-draft kiln according to claim 2, it is characterised in that：The car body（1201）Lower face is in kiln car
Inhale fire hole（1204）Surrounding is provided with downward convex edge, reduces kiln car and inhales fire hole（1204）With firing chamber（1）The suction fire hole of bottom（7）
Between gap.
4. a kind of kiln car down-draft kiln according to claim 1, it is characterised in that：The car body（1201）The left and right sides is arranged
There are protrusion, firebreak（6）On be provided with corresponding recess.
5. a kind of kiln car down-draft kiln according to claim 1, it is characterised in that：The firing chamber（1）Center upper portion setting
There is low inside and high outside wind shield（13）, firing chamber（1）Side wall is close to kiln car（12）Place is provided with high outside and low outside plate of calling prisoners in after letting them out for exercise（14）.
6. a kind of kiln car down-draft kiln according to claim 5, it is characterised in that：The wind shield（13）Height is less than gear fire
Wall（6）Upper surface.
7. a kind of kiln car down-draft kiln according to claim 5, it is characterised in that：The wind shield（13）On be provided with it is ventilative
Hole.
8. a kind of kiln car down-draft kiln according to claim 1, it is characterised in that：The kiln top（3）For arch.
9. a kind of kiln car down-draft kiln according to claim 1, it is characterised in that：The combustion chamber（2）Lower section is provided with collection
Grey room（15）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721882524.3U CN208075551U (en) | 2017-12-28 | 2017-12-28 | A kind of kiln car down-draft kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721882524.3U CN208075551U (en) | 2017-12-28 | 2017-12-28 | A kind of kiln car down-draft kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208075551U true CN208075551U (en) | 2018-11-09 |
Family
ID=64034121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721882524.3U Active CN208075551U (en) | 2017-12-28 | 2017-12-28 | A kind of kiln car down-draft kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208075551U (en) |
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2017
- 2017-12-28 CN CN201721882524.3U patent/CN208075551U/en active Active
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