CN208071089U - A kind of pillar assembly turning supporting seat - Google Patents
A kind of pillar assembly turning supporting seat Download PDFInfo
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- CN208071089U CN208071089U CN201820158243.1U CN201820158243U CN208071089U CN 208071089 U CN208071089 U CN 208071089U CN 201820158243 U CN201820158243 U CN 201820158243U CN 208071089 U CN208071089 U CN 208071089U
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Abstract
本实用新型涉及高压输变电设备技术领域,尤其涉及一种支柱装配翻转支座。支柱装配翻转支座包括支座本体,支座本体包括用于在支柱装配翻转调整时与支柱装配底部固定装配的上支撑部,还包括用于与相应基础地面撑顶配合以在支柱装配翻转调整时引导支柱装配底部平稳转动的弧面引导结构。本实用新型中通过在支柱装配翻转支座上设置上支撑部和弧面引导结构,使得支柱装配在吊起的过程中可以以固定装配有支柱装配翻转支座的一端为支点进行姿态的调整,支柱装配翻转支座的弧面引导结构保障了支柱装配在起吊过程中的平稳翻转,有利于起吊过程的稳定。
The utility model relates to the technical field of high-voltage power transmission and transformation equipment, in particular to a pillar assembly flip support. The pillar assembly flip support includes the support body. The support body includes an upper support part for fixed assembly with the bottom of the pillar assembly when the pillar assembly is turned over and adjusted. When the guide pillar is assembled with an arc surface guide structure that rotates smoothly at the bottom. In the utility model, the upper support part and the arc surface guiding structure are arranged on the pillar assembly turning support, so that the posture of the pillar assembly can be adjusted by using the end fixedly equipped with the pillar assembly turning support as the fulcrum during the hoisting process. The arc surface guiding structure of the pillar assembly turning support ensures the stable turning of the pillar assembly during the hoisting process, which is beneficial to the stability of the hoisting process.
Description
技术领域technical field
本实用新型涉及高压输变电设备技术领域,尤其涉及一种支柱装配翻转支座。The utility model relates to the technical field of high-voltage power transmission and transformation equipment, in particular to a pillar assembly flip support.
背景技术Background technique
1100kV柱式断路器支柱装配在安装试验过程中需要进行水平姿态和竖直姿态的转换,但是支柱装配的长度达10m以上增加了姿态转换的难度。现有技术中对支架装配的安装采用双吊车的安装方式,以支柱装配上下两端作为吊点,通过操作人员调整支柱装配的吊点位置进行安装。上述作业过程中对吊装操作水平要求较高,而且吊车的资源占用率高,同时需要两台吊车进行吊装,进而导致安装成本的增加。The assembly of the 1100kV column circuit breaker needs to switch between the horizontal posture and the vertical posture during the installation test, but the length of the pillar assembly is more than 10m, which increases the difficulty of posture conversion. In the prior art, the installation of the bracket assembly adopts the installation method of double cranes, and the upper and lower ends of the pillar assembly are used as the lifting points, and the installation is performed by the operator adjusting the position of the lifting points of the pillar assembly. The above-mentioned operation process requires a high level of hoisting operation, and the resource occupancy rate of the crane is high, and two cranes are required for hoisting at the same time, which leads to an increase in installation costs.
授权公告号为CN204384725U的中国实用新型公开了一种大截面、大吨位箱型构件翻转工装,上述翻转工装由两件半圆形工装主体对合拼接组成一个外圆内方的结构组成,翻转工装中部的方形孔为翻转孔,使用时通过将方形构件放置在一对翻转工装的翻转孔内,然后利用翻转工装的外侧圆形曲面实现翻转。但是上述翻转工装解决的是待翻转构件绕其自身轴向的姿态转换,不能适用于较长的待翻转构件绕其一端摆动的姿态转换。The Chinese utility model with the authorized notification number CN204384725U discloses a large-section, large-tonnage box-shaped member turning tool. The turning tool is composed of two semicircular tooling bodies that are combined and spliced to form a structure with an outer circle and an inner square. The turning tool The square hole in the middle is a turning hole. When in use, the square component is placed in the turning hole of a pair of turning tooling, and then the turning is realized by using the outer circular surface of the turning tooling. However, what the above-mentioned overturning tool solves is the attitude conversion of the member to be turned around its own axial direction, and cannot be applied to the attitude change of the longer member to be turned around its one end.
针对上述支柱装配姿态转换中存在的问题以及现有技术中缺少支柱装配姿态转化装置的现状,设计出一种便于支柱装配姿态转换的装置成为一个亟需解决的问题。In view of the above-mentioned problems existing in the transformation of the pillar assembly posture and the lack of a pillar assembly posture transformation device in the prior art, it is an urgent problem to design a device that facilitates the transformation of the pillar assembly posture.
实用新型内容Utility model content
本实用新型的目的在于提供一种支柱装配翻转支座,用于解决现有技术中支架装配在安装过程中需要同时运用两台吊车进行吊装,并且安装时对操作人员吊装操作水平要求较高,吊装的难度大的技术问题。The purpose of this utility model is to provide a pillar assembly flip support, which is used to solve the need to use two cranes for hoisting during the installation process of the bracket assembly in the prior art, and the requirements for the operator's hoisting operation level are relatively high during installation. Hoisting is a difficult technical problem.
为实现上述目的,本实用新型的支柱装配翻转支座采用如下的技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme for the column assembly flip support:
支柱装配翻转支座包括支座本体,支座本体包括用于在支柱装配翻转调整时与支柱装配底部固定装配的上支撑部,还包括用于与相应基础地面撑顶配合以在支柱装配翻转调整时引导支柱装配底部平稳转动的弧面引导结构。The pillar assembly flip support includes the support body. The support body includes an upper support part for fixed assembly with the bottom of the pillar assembly when the pillar assembly is turned over and adjusted. When the guide pillar is assembled with an arc surface guide structure that rotates smoothly at the bottom.
有益效果:本实用新型中通过在支柱装配翻转支座上设置上支撑部和弧面引导结构,使得支柱装配在吊起的过程中可以以固定装配有支柱装配翻转支座的一端为支点进行姿态的调整,支柱装配翻转支座的弧面引导结构保障了支柱装配在起吊过程中的平稳翻转,有利于起吊过程的稳定。Beneficial effects: In the utility model, by setting the upper support part and the arc surface guiding structure on the pillar assembly flip support, the pillar assembly can take the end fixedly equipped with the pillar assembly flip support as the fulcrum to perform posture during the lifting process. The adjustment of the pillar assembly and the arc surface guide structure of the turning support of the pillar assembly ensure the smooth turning of the pillar assembly during the lifting process, which is conducive to the stability of the lifting process.
进一步地,所述支座本体包括与上支撑部固定装配的下支撑架,所述弧面引导结构设置在下支撑架底部。下支撑架能够降低支座本体的重量,使得支座本体更加轻便,便于搬运。Further, the support body includes a lower support frame fixedly assembled with the upper support part, and the arc surface guiding structure is arranged at the bottom of the lower support frame. The lower support frame can reduce the weight of the support body, making the support body lighter and easier to carry.
进一步地,所述下支撑架包括相互平行且间隔分布的至少两个支架,各支架分别包括与所述上支撑部固定连接的上连接梁以及与上连接梁固定装配在一起的曲梁,各支架的曲梁的底部曲面共面布置以形成所述的弧面引导结构。多个支架的底部共面使得支柱装配翻转支座在运转过程中更加稳定。Further, the lower support frame includes at least two brackets parallel to each other and distributed at intervals, each bracket includes an upper connecting beam fixedly connected to the upper supporting part and a curved beam fixedly assembled with the upper connecting beam, each The bottom curved surfaces of the curved beams of the bracket are coplanar to form the curved surface guiding structure. The coplanarity of the bottoms of the multiple brackets makes the column assembly flip support more stable during operation.
进一步地,所述各支架的曲梁与相应的上连接梁之间设有多个加强连接件。加强连接件使得支撑架的结构更加牢固,支柱装配翻转支座的承重能力得到提高。Further, a plurality of reinforcing connecting pieces are provided between the curved beams of each bracket and the corresponding upper connecting beams. The strengthening of the connecting piece makes the structure of the support frame more firm, and the load-bearing capacity of the pillar assembly flip support is improved.
进一步地,所述各支架的上连接梁与相应曲梁相交紧固装配,各支架的上连接梁与相应曲梁的相交处形成用于在支柱装配由水平向竖直翻转时与所述基础地面撑顶配合的起始支撑点。各支架的多个起始支撑点的布置,使得支柱装配在开始起吊时,支柱转配即处于稳定的状态,避免了支柱装配水平倾斜的情况。Further, the upper connecting beams of each support are intersected with the corresponding curved beams for fastening assembly, and the intersections of the upper connecting beams of each support and the corresponding curved beams are formed for connecting with the foundation when the pillar assembly is turned from horizontal to vertical. The starting support point for the ground brace mate. The arrangement of multiple starting support points of each bracket makes the column assembly in a stable state when the column assembly starts to be lifted, which avoids the horizontal tilting of the column assembly.
进一步地,所述上支撑部为通过螺纹紧固结构与所述下支撑架可拆紧固装配的上支撑板,上支撑板上设有用于供将上支撑板与支柱装配紧固装配的联接螺栓穿过的螺栓安装孔。螺纹紧固结构安装和拆卸方便,并能达到很好的固定效果。Further, the upper support part is an upper support plate detachably fastened with the lower support frame through a threaded fastening structure, and the upper support plate is provided with a connection for fastening and assembling the upper support plate and the pillar Bolt mounting holes for bolts to pass through. The screw fastening structure is easy to install and disassemble, and can achieve a good fixing effect.
进一步地,所述螺栓安装孔有多个且均为弧形长孔,所述弧形长孔沿着同一个圆的圆周进行排布。使得通过螺纹紧固结构固定后的支柱装配翻转支座可以绕着弧形长孔所在的圆适度旋转,实现了支柱装配翻转支座的微调。Further, there are multiple bolt installation holes, all of which are arc-shaped long holes, and the arc-shaped long holes are arranged along the circumference of the same circle. This enables the pillar assembly flip support fixed by the screw fastening structure to be able to rotate moderately around the circle where the arc-shaped long hole is located, thereby realizing the fine adjustment of the pillar assembly flip support.
进一步地,所述上支撑板上设有减重凹槽。减重凹槽的设置使得支柱装配翻转支座的重量进一步得以降低,有利于支柱装配翻转支座的轻量化。Further, a weight-reducing groove is provided on the upper support plate. The arrangement of the weight-reducing groove further reduces the weight of the pillar assembly overturning support, which is beneficial to the weight reduction of the pillar assembly overturning support.
进一步地,所述减重凹槽有两个,两个减重凹槽对称布置在上支撑板的相对的两侧边位置处。减重凹槽对称布置有利于支柱装配翻转支座的整体稳定。Further, there are two weight-reducing grooves, and the two weight-reducing grooves are arranged symmetrically on opposite sides of the upper support plate. The symmetrical arrangement of the weight-reducing grooves is beneficial to the overall stability of the pillar assembly flip support.
在上述各方案的基础上,对上支撑部做进一步地改进,所述支柱装配翻转支座上布置有供支柱装配传动杆穿入的孔状结构。支柱装配的传动杆穿入支柱装配翻转支座的内部,使得姿态调整的过程中支柱装配的传动杆可以避免与地面接触,保障了支柱装配传动杆不受破坏。On the basis of the above-mentioned solutions, the upper support part is further improved, and a hole-like structure for the pillar assembly transmission rod to penetrate is arranged on the support for the pillar assembly. The transmission rod of the pillar assembly penetrates into the interior of the pillar assembly flip support, so that the transmission rod of the pillar assembly can avoid contact with the ground during the attitude adjustment process, thereby ensuring that the pillar assembly transmission rod is not damaged.
附图说明Description of drawings
图1为本实用新型支柱装配翻转支座的实施例1的支柱装配翻转支座侧视图;Fig. 1 is a side view of the pillar assembly flip support of Embodiment 1 of the utility model pillar assembly flip support;
图2为图1的主视图;Fig. 2 is the front view of Fig. 1;
图3为图2中A处的局部放大侧视图;Fig. 3 is a partial enlarged side view of place A in Fig. 2;
图4为本实用新型支柱装配翻转支座的实施例1的支柱装配翻转支座安装示意图;Fig. 4 is a schematic diagram of the installation of the pillar assembly flip support in Embodiment 1 of the utility model pillar assembly flip support;
图5为本实用新型支柱装配翻转支座的实施例1的支柱装配翻转支座吊起示意图;Fig. 5 is a schematic diagram of the lifting of the pillar assembly flip support in Example 1 of the utility model pillar assembly flip support;
图中:1-上支撑板,2-支架,3-螺栓,4-螺母,5-腰形通孔,6-圆孔,7-减重凹槽,8-上连接梁,9-曲梁,10-加强连接件,11-连接座,12-传动杆,13-支柱吊具,14-支撑底架,15-支柱装配翻转支座。In the figure: 1-upper support plate, 2-bracket, 3-bolt, 4-nut, 5-waist-shaped through hole, 6-round hole, 7-weight-reducing groove, 8-upper connecting beam, 9-curved beam , 10-strengthening connector, 11-connecting seat, 12-transmission rod, 13-pillar spreader, 14-supporting chassis, 15-pillar assembly flip support.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施方式作进一步说明。Embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.
本实用新型的支柱装配翻转支座的具体实施例1:Specific embodiment 1 of the utility model's pillar assembly flip support:
如图1~3所示,支柱装配翻转支座包括支座本体,支座本体包括用于与支柱装配的底部进行连接的上支撑板以及垂直固定在上支撑板一侧且平行分布的两个支架2,两个支架2共同构成支撑架,所述上支撑板朝向支柱装配一侧的平面构成支撑平面。所述上支撑板通过螺栓3和螺母4与两个支架2进行连接,所述螺栓3的型号为M12。As shown in Figures 1 to 3, the pillar assembly flip support includes a support body, and the support body includes an upper support plate for connecting with the bottom of the pillar assembly and two vertically fixed on one side of the upper support plate and distributed in parallel. Bracket 2, the two brackets 2 together constitute a support frame, and the plane of the upper support plate facing the side where the pillar is assembled constitutes a support plane. The upper support plate is connected with the two brackets 2 through bolts 3 and nuts 4, and the model of the bolts 3 is M12.
上支撑板上布置有8个腰形通孔5,所述腰形通孔5构成所述弧形长孔,8个腰形通孔5沿着同一个圆的圆周均匀排布,腰形通孔5的作用在于将支柱装配翻转支座通过穿过腰形通孔5的螺栓或螺钉固定在支柱装配的底部时,支柱装配翻转支座可以通过腰形通孔5进行12°范围内的旋转角度调整,保证支架2的起始支撑点均处于地面上。8个腰形通孔5所围成的圆周内部布置有一个圆孔6,所述圆孔6构成所述孔状结构,圆孔6的作用在于使得支柱装配底部的传动杆通过圆孔6穿入支柱装配翻转支座的内部,使得传动杆在支柱装配的姿态调整时能够避免和外部接触,防止传动杆被破坏。上支撑板上还布置有两个减重凹槽7,两个减重凹槽7对称布置在所述圆孔6径向的两侧,减重凹槽7的作用在于减轻支柱装配翻转支座的重量。两个减重凹槽7的两侧槽壁均布置有供螺栓3穿过的螺栓孔,所述螺栓孔有四个。Eight waist-shaped through-holes 5 are arranged on the upper support plate, and the waist-shaped through-holes 5 constitute the arc-shaped long hole. The eight waist-shaped through-holes 5 are evenly arranged along the circumference of the same circle, and the waist-shaped through-holes 5 The function of the hole 5 is to fix the pillar assembly flip support to the bottom of the pillar assembly through the bolt or screw passing through the waist-shaped through hole 5, and the pillar assembly flip support can be rotated within 12° through the waist-shaped through hole 5 Adjust the angle to ensure that the initial support points of the bracket 2 are all on the ground. A circular hole 6 is arranged inside the circumference surrounded by 8 waist-shaped through holes 5, and the circular hole 6 constitutes the hole-like structure. Into the inside of the pillar assembly flip support, so that the transmission rod can avoid contact with the outside when the attitude of the pillar assembly is adjusted, preventing the transmission rod from being damaged. Two weight-reducing grooves 7 are also arranged on the upper support plate, and the two weight-reducing grooves 7 are symmetrically arranged on both sides of the radial direction of the circular hole 6. the weight of. Both sides of the two weight-reducing grooves 7 are provided with four bolt holes for the bolts 3 to pass through.
支架2包括用于与上支撑板螺纹连接的一个上连接梁8、与上连接梁8焊接固定的一个曲梁9以及将上连接梁8和曲梁9连接固定的多个加强连接件10,两个支架2的两个曲梁9在所在的曲面构成弧面引导结构。所述两个支架2上的曲梁9的所在的圆的半径为900mm。上连接梁8和曲梁9的焊接位置形成支柱装配翻转支座在从水平位置调整至垂直位置的起始支撑点。所述加强连接件10有四个,四个加强连接件10中有三个垂直于上连接梁8进行焊接固定,其余一个加强连接件10沿着曲梁9的径向进行焊接固定。The bracket 2 includes an upper connecting beam 8 for threaded connection with the upper support plate, a curved beam 9 welded and fixed to the upper connecting beam 8, and a plurality of reinforcing connectors 10 for connecting and fixing the upper connecting beam 8 and the curved beam 9, The two curved beams 9 of the two brackets 2 form an arc guide structure on the curved surfaces where they are located. The radius of the circle where the curved beams 9 on the two brackets 2 are located is 900 mm. The welding position of the upper connecting beam 8 and the curved beam 9 forms the initial support point for the pillar assembly flip support to be adjusted from the horizontal position to the vertical position. There are four reinforcing connectors 10 , three of the four reinforcing connectors 10 are welded and fixed perpendicular to the upper connecting beam 8 , and the remaining one is welded and fixed along the radial direction of the curved beam 9 .
上述支柱装配翻转支座在使用时,如图4~5所示,首先将提前装配好的支柱装配水平放置在多个支撑底架14上,需要说明的是,支撑底架14的位置要对应于支柱装配的多个焊接位置处。支柱装配的一端固定连接有连接座11,连接座11的外侧有传动杆12,通过支撑板上的腰形通孔将支柱装配翻转支座15螺纹固定在连接座11上,传动杆12对应穿入支撑板上的圆孔,并且传动杆12的外侧端部不超过两个曲梁所在曲面。当两个支撑架的上连接梁和曲梁的焊接处不在同一水平位置时,可以通过适当的旋转支柱装配翻转支座15进行周向调整,以确保开始起吊时的稳定性。支柱装配的另一端提前安装有方便挂接和起吊的支柱吊具13。起吊时吊车与支柱吊具13进行连接,支柱装配翻转支座15的两个起始支撑点同时触地,吊车缓慢的拉动支柱吊具13进而带动支柱装配的一端缓慢抬升,支柱装配的底部的在曲梁的作用下实现平稳转动,从而使得支柱装配的整个抬升过程趋于稳定。待支柱装配调整至垂直位置后,将支柱装配翻转支座15进行拆除,然后将支柱装配安装至相应的位置即完成了支柱装配的姿态调整。When the above-mentioned pillar assembly flip support is used, as shown in Figures 4 to 5, firstly, the pre-assembled pillar assembly is horizontally placed on a plurality of supporting base frames 14. It should be noted that the positions of the supporting base frames 14 should correspond to At multiple weld locations for strut assemblies. One end of the pillar assembly is fixedly connected with a connecting seat 11, and there is a transmission rod 12 on the outside of the connecting seat 11. The pillar assembly turning support 15 is screwed on the connecting seat 11 through the waist-shaped through hole on the support plate, and the transmission rod 12 is correspondingly worn. Into the round hole on the support plate, and the outer end of the transmission rod 12 does not exceed the curved surface where the two curved beams are located. When the welding places of the upper connecting beam and the curved beam of the two bracing frames are not at the same horizontal position, the turning support 15 can be assembled and adjusted circumferentially through the appropriate rotating pillar to ensure the stability when starting to hoist. The other end of pillar assembly is equipped with the pillar spreader 13 that is convenient to articulate and lift in advance. When lifting, the crane is connected with the pillar spreader 13, and the two initial support points of the pillar assembly flip support 15 touch the ground at the same time, and the crane slowly pulls the pillar spreader 13 and then drives one end of the pillar assembly to lift slowly, and the bottom of the pillar assembly Under the action of the curved beam, the stable rotation is realized, so that the whole lifting process of the pillar assembly tends to be stable. After the pillar assembly is adjusted to the vertical position, the pillar assembly is flipped over the support 15 to remove it, and then the pillar assembly is installed to the corresponding position to complete the posture adjustment of the pillar assembly.
在其他实施例中:上支撑板可以与支架一体化设置,两个支架直接焊接在上支撑板上。In other embodiments: the upper support plate can be integrated with the bracket, and the two brackets are directly welded on the upper support plate.
在其他实施例中:支架为一整块拱形平板,拱形平板的一侧为平面,另一侧为曲面。In other embodiments: the bracket is a whole arched flat plate, one side of the arched flat plate is a plane, and the other side is a curved surface.
在其他实施例中:腰形通孔可以为弧状长孔,弧状长孔的个数根据弧状长孔的弧长进行相应调整;支架的个数可以为两个以上;圆孔可以替换为棱型孔。In other embodiments: the waist-shaped through hole can be an arc-shaped long hole, and the number of the arc-shaped long holes can be adjusted accordingly according to the arc length of the arc-shaped long hole; the number of brackets can be more than two; the round hole can be replaced by a prismatic hole.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112707355A (en) * | 2020-12-09 | 2021-04-27 | 河南平高电气股份有限公司 | Turnover tool for transferring spring operating mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112707355A (en) * | 2020-12-09 | 2021-04-27 | 河南平高电气股份有限公司 | Turnover tool for transferring spring operating mechanism |
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