CN208070879U - A kind of active feeding head device burying scraper plate ship unloaders - Google Patents

A kind of active feeding head device burying scraper plate ship unloaders Download PDF

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CN208070879U
CN208070879U CN201820270980.0U CN201820270980U CN208070879U CN 208070879 U CN208070879 U CN 208070879U CN 201820270980 U CN201820270980 U CN 201820270980U CN 208070879 U CN208070879 U CN 208070879U
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head
reclaiming
buried scraper
active
spiral
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高翔
王悦民
沈莹
陈自强
余智雄
童民慧
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Shanghai Pertemaxin Marine Engineering Technology Co ltd
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Shanghai Australian Fu Xu Marine Equipment Technology Co Ltd
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Abstract

The utility model is related to a kind of active feeding head devices burying scraper plate ship unloaders, including burying scraper plate lift arm (1), burying scraper active feeding head (2), feeding head floats up and down mechanism (3), feeding head swings closing-folding mechanism (4), feeding head spiral material fetching mechanism (5), scraper plate lift arm (1) both sides are being buried in burying scraper active feeding head (2) setting, by feeding head float up and down mechanism (3) drive burying scraper active feeding head (2) float up and down, closing-folding mechanism (4) is swung by burying scraper active feeding head (2) folding or expansion by feeding head, burying scraper active feeding head (2) is driven to rotate feeding by feeding head spiral material fetching mechanism (5).Compared with prior art, the utility model is particularly suitable for harbour ship-discharging operation, and the feature of environmental protection is good, feeding is efficient, for coastal dock, can avoid surge and cause vessel roll and cause the impact to structure, to avoid damaging.

Description

一种埋刮板卸船机的主动取料头装置An active reclaiming head device of a buried scraper ship unloader

技术领域technical field

本实用新型涉及一种散货卸船机械,特别涉及一种新型埋刮板卸船机主动取料头装置。The utility model relates to a bulk cargo ship unloading machine, in particular to a novel active material taking head device of a buried scraper ship unloader.

背景技术Background technique

随着国民经济的发展,各港口和码头对装卸设备的环保性能的要求也越来越高,国家更加注重对节能减排的要求。新型埋刮板卸船机取料头使得卸船效率更高、能耗更低,更加环保和节能的新型卸船装备。With the development of the national economy, ports and wharves have higher and higher requirements for the environmental protection performance of loading and unloading equipment, and the country pays more attention to the requirements for energy saving and emission reduction. The reclaiming head of the new buried scraper ship unloader makes ship unloading more efficient, lower energy consumption, and a new type of ship unloading equipment that is more environmentally friendly and energy-saving.

港口的常用的卸船设备可分为间歇式卸船机和连续式卸船机,间歇式的卸船机以桥式抓斗卸船机为主,其特点是适用船型范围大、维修简单,但是不够环保、成本高、能耗高、码头造价大;门式抓斗卸船机成本低,但是效率低下、环保很差,基本上完全被淘汰;连续式卸船机又可以分为链斗卸船机和埋刮板卸船机,目前链斗卸船机以回转式L型链斗卸船机的特点是环保性好、效率高,缺点是成本高、维修难度大、链条载荷大,磨损严重,维修成本高,还有很大的缺点就是对于沿海码头,由于浪涌造成船舶摇晃而对设备很大的冲击,容易造成取料头的变形和设备的结构受损;而另一种连续卸船机是埋刮板卸船机,在粮食码头使用比较多,特点是对流动性较好的物料装卸效率高。The commonly used ship unloading equipment in the port can be divided into intermittent ship unloader and continuous ship unloader. The intermittent ship unloader is mainly bridge-type grab ship unloader, which is characterized by a wide range of ship types and simple maintenance. However, it is not environmentally friendly, high in cost, high in energy consumption, and high in wharf costs; the portal grab ship unloader is low in cost, but low in efficiency and poor in environmental protection, and is basically completely eliminated; the continuous ship unloader can be divided into chain buckets Ship unloaders and buried scraper ship unloaders, the current chain bucket ship unloader is a rotary L-type chain bucket ship unloader, which is characterized by good environmental protection and high efficiency. The disadvantages are high cost, difficult maintenance, and large chain load. The wear is serious, the maintenance cost is high, and there is a big disadvantage that for the coastal wharf, the ship shakes due to the surge and has a great impact on the equipment, which is easy to cause deformation of the reclaiming head and damage to the structure of the equipment; while the other The continuous ship unloader is a buried scraper ship unloader, which is widely used in grain terminals, and is characterized by high loading and unloading efficiency for materials with good fluidity.

现有的埋刮板卸船机只能卸流动性比较好的物料(如玉米、大豆、稻谷等物料),对于易板结的物料(如化肥、水泥熟料等),现有的埋刮板卸船机没有本实用新型专利的主动取料头,大大影响了埋刮板的取料头卸船机的推广应用。The existing buried scraper ship unloader can only unload materials with relatively good fluidity (such as corn, soybeans, rice, etc.). For materials that are easy to harden (such as chemical fertilizers, cement clinker, etc.), the existing buried scraper The ship unloader does not have the active reclaimer of the utility model patent, which greatly affects the popularization and application of the reclaimer ship unloader with buried scrapers.

现有技术中,埋刮板卸船机采用多节链条带动埋刮板实现连续取料作业的卸船机,可用于卸散货船,整个埋刮板卸料通道采用封闭的罩壳包围,有效控制粉尘溢出,实现了卸船作业的环保要求。In the prior art, the buried scraper ship unloader uses multi-section chains to drive the buried scraper to realize continuous reclaiming operation, which can be used to unload bulk cargo ships. The entire buried scraper unloading channel is surrounded by a closed casing. Effectively control dust spillage and meet the environmental protection requirements of ship unloading operations.

埋刮板卸船机是通过多块埋刮板来提升物料,埋刮板连接在链条上,链条串联而成,链条由链轮驱动,实现连续的循环卸船作业。取料头将隔板每隔一定间隔安装在链条上,由链条带动刮板形成连续取料。张紧装置将链条进行张紧,通过机械螺杆和螺母来实现。The buried scraper ship unloader uses multiple buried scrapers to lift the material. The buried scrapers are connected to the chain, and the chains are connected in series. The chain is driven by the sprocket to realize continuous cycle unloading operations. The reclaiming head installs partitions on the chain at regular intervals, and the chain drives the scraper to form continuous reclaiming. The tensioning device tensions the chain through mechanical screws and nuts.

现有埋刮板卸船机对于流动性不好的物料(如化肥,水泥熟料等物料),对于易板结的物料现象,卸船效率就大大降低,甚至不能取料。For materials with poor fluidity (such as chemical fertilizers, cement clinker, etc.), and for materials that are easy to harden, the existing buried scraper ship unloader will greatly reduce the unloading efficiency, and even cannot take materials.

发明内容Contents of the invention

本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种不仅生产效率高,而且其自重轻、结构强度高。可提高卸船效率、节约能源、降低环境污染的埋刮板卸船机的主动取料头装置。The purpose of the utility model is to provide a utility model that not only has high production efficiency, but also has light weight and high structural strength in order to overcome the above-mentioned defects in the prior art. The active reclaiming head device of the buried scraper ship unloader can improve ship unloading efficiency, save energy and reduce environmental pollution.

本实用新型的目的可以通过以下技术方案来实现:一种埋刮板卸船机的主动取料头装置,其特征在于,包括埋刮板提升臂,埋刮板机主动取料头,取料头上下浮动机构,取料头摆动收折机构,取料头螺旋取料机构,所述的埋刮板机主动取料头设置在埋刮板提升臂两侧,并分别与取料头上下浮动机构,取料头摆动收折机构,取料头螺旋取料机构连接,通过取料头上下浮动机构驱动埋刮板机主动取料头上下浮动,通过取料头摆动收折机构将埋刮板机主动取料头收折或展开,通过取料头螺旋取料机构驱动埋刮板机主动取料头旋转取料。The purpose of this utility model can be achieved through the following technical proposals: an active retrieving head device for a buried scraper ship unloader, which is characterized in that it includes a buried scraper lifting arm, an active retrieving head of the buried scraper machine, and Head up and down floating mechanism, reclaiming head swinging and folding mechanism, reclaiming head spiral retrieving mechanism, the active retrieving head of the buried scraper machine is set on both sides of the buried scraper lifting arm, and floats up and down with the reclaiming head respectively Mechanism, the reclaiming head swings and folds the mechanism, and the reclaiming head is connected with the spiral retrieving mechanism. The buried scraper machine is driven by the up and down floating mechanism of the reclaiming head to actively float the reclaiming head up and down. The automatic reclaiming head of the machine is folded or unfolded, and the buried scraper machine is driven by the spiral reclaiming mechanism of the reclaiming head to rotate and reclaim the material.

所述的埋刮板机主动取料头包括分别设置在埋刮板提升臂两侧的左侧螺旋取料头和右侧螺旋取料头,所述的左侧螺旋取料头安装在左侧螺旋取料头支架上,所述的右侧螺旋取料头安装在右侧螺旋取料头支架上。不断地给埋刮板进料口喂料,有效提高了埋刮板的取料能力。The active reclaiming head of the buried scraper machine includes a left spiral reclaimer and a right spiral reclaimer respectively arranged on both sides of the lifting arm of the buried scraper, and the left spiral reclaimer is installed on the left side On the spiral reclaimer support, the right spiral reclaimer is installed on the right spiral reclaimer support. Continuously feed material to the buried scraper inlet, effectively improving the material retrieving capacity of the buried scraper.

所述的取料头上下浮动机构包括左浮动油缸和右浮动油缸,两个浮动油缸顶部固定在埋刮板提升臂两侧,底部驱动轴分别连接左侧螺旋取料头支架和右侧螺旋取料头支架。取料头提升采用油缸机构进行升降,是一个连杆机构,有效避让浪涌,避免顶升力对结构的破坏。The up and down floating mechanism of the reclaiming head includes a left floating oil cylinder and a right floating oil cylinder. The tops of the two floating oil cylinders are fixed on both sides of the lifting arm of the buried scraper, and the drive shafts at the bottom are connected to the left spiral reclaiming head bracket and the right spiral reclaiming head respectively. Material holder. The lifting of the material taking head adopts the oil cylinder mechanism for lifting, which is a connecting rod mechanism, which can effectively avoid the surge and avoid the damage to the structure by the jacking force.

所述的左浮动油缸和右浮动油缸均为液压缸浮动升降装置,通过油缸向上拉,通过自重下降,由于是铰点连接构件,取料头浮于物料上方,一旦遇到浪涌引起的顶升力,能有效卸载顶升力,不会对结构产生破坏。特别适合海港卸船作业。The left floating oil cylinder and the right floating oil cylinder are both hydraulic cylinder floating lifting devices, which are pulled up by the oil cylinder and lowered by their own weight. Since they are hinge point connection components, the material retrieving head floats above the material. The lifting force can effectively unload the lifting force without causing damage to the structure. Especially suitable for ship unloading operations in seaports.

所述的取料头摆动收折机构包括左摆动油缸和右摆动油缸,所述的左摆动油缸和右摆动油缸顶部固定在埋刮板提升臂两侧,底部驱动轴分别连接左侧螺旋取料头支架和右侧螺旋取料头支架。The reclaiming head swing folding mechanism includes a left swing oil cylinder and a right swing oil cylinder. The tops of the left swing oil cylinder and the right swing oil cylinder are fixed on both sides of the lifting arm of the buried scraper, and the drive shafts at the bottom are respectively connected to the left spiral reclaimer. head bracket and right auger reclaimer head bracket.

所述的取料头螺旋取料机构包括电机和螺旋驱动轴,所述的电机通过螺旋驱动轴分别连接左侧螺旋取料头和右侧螺旋取料头,驱动其螺旋转动。通过双螺旋进行喂料,埋刮板提升臂的摆动,通过螺旋的不断旋转,将物料源源不断的压入埋刮板卸船机的取料口,简单可靠,而且取料装置解决了对流动性不好,大大提高了码头的卸船效率。The spiral reclaiming mechanism of the reclaiming head includes a motor and a screw drive shaft, and the motor is respectively connected to the left and right spiral reclaiming heads through the screw drive shaft to drive the screw to rotate. The material is fed through the double helix, the swing of the lifting arm of the buried scraper, through the continuous rotation of the screw, the material is continuously pressed into the feeding port of the buried scraper ship unloader, which is simple and reliable, and the feeding device solves the problem of flow The performance is not good, which greatly improves the unloading efficiency of the terminal.

所述的埋刮板提升臂上还设有松料犁,有效实现的取料头切入料堆,达到犁松物料的效果。The lifting arm of the buried scraper is also provided with a loosening plow, which effectively realizes that the reclaiming head cuts into the stockpile to achieve the effect of plowing loose materials.

所述的埋刮板提升臂上设有埋刮板、提升仓壁和链条,埋刮板每隔一定间隔安装在链条上,由链条带动埋刮板形成连续取料。张紧装置将链条进行张紧,通过机械螺杆和螺母来实现。取料时,埋刮板机主动取料头与物料先接触,将物料破板结、犁松,并喂入埋刮板提升臂的取料口,埋刮板连续运转携带物料进入埋刮板的提升仓壁,通过物料间的摩擦力提升物料,埋刮板和提升仓壁都是高强钢而且耐磨,链条采用合金钢模锻,带动埋刮板提升,链条与物料不直接接触,有效避免了链条的磨损,链条的寿命大大提高。The lifting arm of the buried scraper is provided with a buried scraper, a lifting bin wall and a chain, and the buried scraper is installed on the chain at regular intervals, and the chain drives the buried scraper to form continuous material retrieving. The tensioning device tensions the chain through mechanical screws and nuts. When retrieving materials, the active retrieving head of the buried scraper machine contacts the materials first, breaks the knots of the materials, plows them loose, and feeds them into the feeding port of the lifting arm of the buried scraper, and the buried scraper continuously runs to carry the material into the buried scraper. The lifting bin wall lifts the material through the friction between the materials. The buried scraper and the lifting bin wall are made of high-strength steel and wear-resistant. The chain is forged with alloy steel to drive the buried scraper to lift. The chain does not directly contact the material, effectively avoiding The wear of the chain is reduced, and the life of the chain is greatly improved.

取料头卸船机的链条张紧方式是通过机械螺旋头来实现,简单可靠,故障率低,提高了埋刮板卸船机的生产效率,对于装卸大型散货船,提高码头利用率。The chain tensioning method of the ship unloader at the reclaiming head is realized by the mechanical screw head, which is simple and reliable, and has a low failure rate.

所述的左侧螺旋取料头和右侧螺旋取料头的螺旋叶片有两种类型:There are two types of spiral blades of the left spiral reclaimer and the right spiral reclaimer:

大直径的叶片外径为圆弧形的光面,当卸船处于清仓阶段时,螺旋筒可以在船舱地面行走,起到清仓作用。从而大大降低工人的清仓作业强度,并提高卸船效率。The outer diameter of the large-diameter blade is an arc-shaped smooth surface. When the unloading is in the clearing stage, the spiral cylinder can walk on the ground of the cabin to play a role in clearing the warehouse. Thereby greatly reducing the intensity of workers' clearing operations and improving the efficiency of ship unloading.

直径小的是锯齿形的螺旋叶片,此锯齿形的叶片可以解决破除物料起拱、结块的问题,使物料松散,从而提高物料的流动性,满足埋刮板提升物料的需求。The smaller diameter is the sawtooth-shaped spiral blade. This sawtooth-shaped blade can solve the problem of material arching and agglomeration, and make the material loose, thereby improving the fluidity of the material and meeting the needs of the buried scraper to lift the material.

本实用新型刮板双螺旋取料头,大大拓展了埋刮板卸船机的使用范围。埋刮板卸船机采用空心的刮板提升物料,对物料的要求比较高。尤其在取料端,物料的流动性必须良好。这样可以保证取料刮板一直埋在料堆中取料。目前对于流动性较好的粮食、谷物上采用埋刮板直接提升。而此新型的板双螺旋取料头,可增加物料流动性,对刮板取料头进行喂料,从而使埋刮板卸料技术可以应用到更多的货种上。The utility model has a scraper double-helix material taking head, which greatly expands the application range of the buried scraper ship unloader. Buried scraper ship unloader adopts hollow scraper to lift materials, which has relatively high requirements on materials. Especially at the feeding end, the fluidity of the material must be good. This can ensure that the reclaiming scraper is always buried in the stockpile for retrieving. At present, buried scrapers are used to directly lift grains and grains with better fluidity. And this new type of plate double-helix reclaimer can increase the fluidity of materials and feed the scraper reclaimer, so that the buried scraper unloading technology can be applied to more types of goods.

与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1.本实用新型在埋刮板连续卸船机的基础上增加了一种新型的埋刮板卸船机的主动取料头,取料装置安装于取料头卸船机上,能实现连续卸船机作业,新型埋刮板卸船机主要有三大部件组成:1、埋刮板提升臂2、主动取料头,3、取料头的升降和摆动装置,主动取料头装置:取料头用于挖掘取料的装置,并给埋刮板卸船机进行喂料。1. The utility model adds a new type of active retrieving head of the buried scraper ship unloader to the buried scraper continuous ship unloader. The reclaimer is installed on the reclaimer ship unloader to realize continuous unloading. Ship machine operation, the new buried scraper ship unloader mainly consists of three major components: 1. Buried scraper lifting arm 2. Active reclaiming head, 3. Lifting and swinging device of reclaiming head, active reclaiming head device: reclaiming The head is used for excavating and retrieving the device, and feeding the buried scraper ship unloader.

2.主动取料头安装方式是取料头安装于垂直提升臂的两侧,主动取料头采用成对的双螺旋方式取料方式,通过双螺旋的不断把物料压入埋刮板取料口,螺旋叶片板持续不断的运转,把板结的物料破松。2. The installation method of the active reclaiming head is that the reclaiming head is installed on both sides of the vertical lifting arm. The active reclaiming head adopts a paired double helix method of retrieving materials, and the material is continuously pressed into the buried scraper feeding port through the double helix. , the spiral blade plate runs continuously to break loose the hardened material.

3.新型的埋刮板卸船机的主动取料头装置,取料头浮动作业在物料上,适应海轮卸船作业、维修简单,环保、成本高、能耗高、码头造价大;对于沿海码头,由于浪涌造成船舶摇晃而对设备很大的冲击,容易造成取料头的变形和设备的结构受损,维护成本低。3. The active retrieving head device of the new type buried scraper ship unloader, the reclaiming head floats on the material, suitable for seagoing ship unloading operations, simple maintenance, environmental protection, high cost, high energy consumption, and high wharf cost; for coastal areas At the wharf, the ship shakes due to the surge and has a great impact on the equipment, which is easy to cause deformation of the reclaiming head and damage to the structure of the equipment, and the maintenance cost is low.

4.链条的导向方式不同:本实用新型取料头卸船机的螺旋取料头是通过埋刮板机两侧的成对双螺旋取料头来实现的,通过这种取料方式,实现了对板结严重的物料的取料操作,取料头安装在埋刮板的外侧,有效提高了埋刮板的取料效率,提高了生产率。4. The guiding mode of the chain is different: the spiral reclaiming head of the ship unloader of the utility model is realized by the paired double helical reclaiming heads buried on both sides of the scraper machine. Through this reclaiming method, the To ensure the reclaiming operation of materials with severe hardening, the reclaiming head is installed outside the buried scraper, which effectively improves the reclaiming efficiency of the buried scraper and improves productivity.

5.取料头取料的路径不同:专发明取料头卸船机的取料头取料方式是通过螺旋头的旋转将物料压入埋刮板取料口。对于大型散货船,这种方式卸船效率高,节能环保。5. The retrieving path of the reclaiming head is different: the reclaiming head retrieving method of the specially invented reclaiming head ship unloader is to press the material into the retrieving port of the buried scraper through the rotation of the screw head. For large bulk carriers, this method has high unloading efficiency, energy saving and environmental protection.

6.取料头张紧方式本实用新型取料头卸船机的链条张紧方式是通过机械螺旋来实现链条张紧,机械张紧装置简单可靠,即使处于船舱内,粉尘不会造成张紧故障,链条采用免加油高强度链条,几乎零障率,大大提高了码头的卸船效率。6. The tensioning method of the reclaiming head The chain tensioning method of the reclaiming head ship unloader of the utility model is to realize the chain tensioning through a mechanical screw. The mechanical tensioning device is simple and reliable. Even in the cabin, dust will not cause tension Failure, the chain adopts oil-free high-strength chain, with almost zero failure rate, which greatly improves the unloading efficiency of the terminal.

7.本实用新型埋刮板卸船机采用创新技术实现卸船机的自动避浪,解决浪涌对刚性埋刮板等结构的破坏问题,埋刮板提升臂的避让方式是通过重力平衡来实现的,埋刮板取料装置的平衡重向上拉,下降靠油缸向下拉力,由于有油缸设定的力是一个特定值,一旦遇到浪涌引起的顶升力,能有效快速卸载顶升力,平衡重会把臂架向上提升,不会对结构产生破坏,特别适合海港卸船作业。7. The utility model buried scraper ship unloader adopts innovative technology to realize the automatic wave avoidance of the ship unloader, and solves the problem of damage to structures such as rigid buried scrapers by surges. The lifting arm of the buried scraper is avoided by gravity balance. Realized, the balance weight of the buried scraper reclaiming device pulls upwards, and the lowering depends on the downward pulling force of the oil cylinder. Since the force set by the oil cylinder is a specific value, once the jacking force caused by the surge is encountered, the jacking force can be effectively and quickly unloaded. The counterweight will lift the jib up without damaging the structure, which is especially suitable for ship unloading operations in seaports.

8.通过取料头提升的方式实现节能的要求;本实用新型的取料头系统可应用于沿海码头,大大提供埋刮板卸船机的取料效率,能够有效避让浪涌对结构的影响,从而避免了浪涌对卸船机结构造成破坏。8. The requirement of energy saving is achieved by lifting the reclaimer; the reclaimer system of the utility model can be applied to coastal wharves, greatly improving the reclaiming efficiency of buried scraper ship unloaders, and can effectively avoid the impact of surges on the structure , thus avoiding damage to the structure of the ship unloader caused by the surge.

9.本实用新型的取料头卸船机不仅高效、能耗低,物料在整个输送过程中基本上全封闭运行,能满足更高的环保要求,重要的是能够适应多种物料,包括,符合国家可持续发展的要求。9. The ship unloader with the reclaiming head of the utility model not only has high efficiency and low energy consumption, but the material is basically fully enclosed during the entire conveying process, which can meet higher environmental protection requirements. The most important thing is that it can adapt to a variety of materials, including, Meet the requirements of national sustainable development.

附图说明Description of drawings

图1为埋刮板卸船机主动取料头总体布置图;Figure 1 is the overall layout of the active reclaiming head of the buried scraper ship unloader;

图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;

图3为主动取料头正视图;Figure 3 is a front view of the active reclaimer;

图4为主动取料头俯视图;Figure 4 is a top view of the active reclaimer;

图5为主动取料头收折状态示意图;Fig. 5 is a schematic diagram of the folding state of the active reclaiming head;

图6为主动取料头展开工作状态示意图。Fig. 6 is a schematic diagram of the unfolded working state of the active reclaiming head.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图1-2所示,一种埋刮板卸船机的主动取料头装置,包括埋刮板提升臂1,埋刮板机主动取料头2,取料头上下浮动机构3,取料头摆动收折机构4,取料头螺旋取料机构5,所述的埋刮板机主动取料头2设置在埋刮板提升臂1两侧,并分别与取料头上下浮动机构3,取料头摆动收折机构4,取料头螺旋取料机构5连接,通过取料头上下浮动机构3驱动埋刮板机主动取料头2上下浮动,通过取料头摆动收折机构4将埋刮板机主动取料头2收折或展开,通过取料头螺旋取料机构5驱动埋刮板机主动取料头2旋转取料。As shown in Figure 1-2, an active retrieving head device of a buried scraper ship unloader includes a buried scraper lifting arm 1, an active reclaiming head 2 of the buried scraper machine, a floating mechanism 3 for the reclaiming head, and a lifting arm 1 for the buried scraper. The material head swings and folds the mechanism 4, the material retrieving head screw reclaiming mechanism 5, the active reclaiming head 2 of the buried scraper machine is arranged on both sides of the buried scraper lifting arm 1, and is respectively connected with the reclaiming head up and down floating mechanism 3 , the reclaiming head swinging and folding mechanism 4, the reclaiming head spiral retrieving mechanism 5 is connected, the buried scraper machine is driven by the reclaiming head up and down floating mechanism 3 to actively float the retrieving head 2 up and down, and the reclaiming head swings and folds the mechanism 4 The active reclaiming head 2 of the buried scraper machine is folded or unfolded, and the active reclaimer 2 of the buried scraper machine is driven to rotate and reclaim materials through the spiral reclaiming mechanism 5 of the reclaimer.

如图3-6所示,所述的埋刮板机主动取料头2包括分别设置在埋刮板提升臂1两侧的左侧螺旋取料头21和右侧螺旋取料头22,所述的左侧螺旋取料头21安装在左侧螺旋取料头支架23上,所述的右侧螺旋取料头22安装在右侧螺旋取料头支架24上。不断地给埋刮板进料口喂料,有效提高了埋刮板的取料能力。As shown in Figures 3-6, the active reclaimer 2 of the buried scraper machine includes a left spiral reclaimer 21 and a right helical reclaimer 22 respectively arranged on both sides of the buried scraper lifting arm 1. The left spiral reclaimer 21 is installed on the left spiral reclaimer support 23, and the right spiral reclaimer 22 is installed on the right spiral reclaimer support 24. Continuously feed material to the buried scraper inlet, effectively improving the material retrieving capacity of the buried scraper.

所述的取料头上下浮动机构3包括左浮动油缸31和右浮动油缸32,两个浮动油缸顶部固定在埋刮板提升臂1两侧,底部驱动轴分别连接左侧螺旋取料头支架23和右侧螺旋取料头支架24。取料头提升采用油缸机构进行升降,是一个连杆机构,有效避让浪涌,避免顶升力对结构的破坏。The upper and lower floating mechanism 3 of the reclaiming head includes a left floating oil cylinder 31 and a right floating oil cylinder 32. The tops of the two floating oil cylinders are fixed on both sides of the lifting arm 1 of the buried scraper, and the drive shafts at the bottom are respectively connected to the left spiral reclaiming head support 23. And the right side spiral reclaiming head support 24. The lifting of the material taking head adopts the oil cylinder mechanism for lifting, which is a connecting rod mechanism, which can effectively avoid the surge and avoid the damage to the structure by the jacking force.

所述的左浮动油缸31和右浮动油缸32均为液压缸浮动升降装置,通过油缸向上拉,通过自重下降,由于是铰点连接构件,取料头浮于物料上方,一旦遇到浪涌引起的顶升力,能有效卸载顶升力,不会对结构产生破坏。特别适合海港卸船作业。The left floating oil cylinder 31 and the right floating oil cylinder 32 are both hydraulic cylinder floating lifting devices, which are pulled up by the oil cylinder and lowered by their own weight. Because they are hinge point connection components, the reclaiming head floats above the material. The jacking force can effectively unload the jacking force without causing damage to the structure. Especially suitable for ship unloading operations in seaports.

所述的取料头摆动收折机构4包括左摆动油缸41和右摆动油缸42,所述的左摆动油缸41和右摆动油缸42顶部固定在埋刮板提升臂1两侧,底部驱动轴分别连接左侧螺旋取料头支架23和右侧螺旋取料头支架24。The reclaiming head swing folding mechanism 4 includes a left swing oil cylinder 41 and a right swing oil cylinder 42, the top of the left swing oil cylinder 41 and the right swing oil cylinder 42 are fixed on both sides of the buried scraper lift arm 1, and the drive shafts at the bottom are respectively Connect the left spiral reclaimer support 23 and the right spiral reclaimer support 24.

所述的取料头螺旋取料机构5包括电机51和螺旋驱动轴52,所述的电机51通过螺旋驱动轴52分别连接左侧螺旋取料头21和右侧螺旋取料头22,驱动其螺旋转动。通过双螺旋进行喂料,埋刮板提升臂的摆动,通过螺旋的不断旋转,将物料源源不断的压入埋刮板卸船机的取料口,简单可靠,而且取料装置解决了对流动性不好,大大提高了码头的卸船效率。The spiral reclaiming mechanism 5 of the reclaiming head includes a motor 51 and a screw drive shaft 52, and the motor 51 is respectively connected to the left side spiral reclaimer 21 and the right side spiral reclaimer 22 through the screw drive shaft 52 to drive them Spiral turns. The material is fed through the double helix, the swing of the lifting arm of the buried scraper, through the continuous rotation of the screw, the material is continuously pressed into the feeding port of the buried scraper ship unloader, which is simple and reliable, and the feeding device solves the problem of flow The performance is not good, which greatly improves the unloading efficiency of the terminal.

所述的埋刮板提升臂1上还设有松料犁6,有效实现的取料头切入料堆,达到犁松物料的效果。所述的埋刮板提升臂1上设有埋刮板、提升仓壁和链条,埋刮板每隔一定间隔安装在链条上,由链条带动埋刮板形成连续取料。张紧装置将链条进行张紧,通过机械螺杆和螺母来实现。取料时,埋刮板机主动取料头2与物料先接触,将物料破板结、犁松,并喂入埋刮板提升臂1的取料口,埋刮板连续运转携带物料进入埋刮板的提升仓壁,通过物料间的摩擦力提升物料,埋刮板和提升仓壁都是高强钢而且耐磨,链条采用合金钢模锻,带动埋刮板提升,链条与物料不直接接触,有效避免了链条的磨损,链条的寿命大大提高。The lifting arm 1 of the buried scraper is also provided with a loosening plow 6, which effectively realizes that the reclaiming head cuts into the stockpile to achieve the effect of plowing loose materials. The buried scraper lifting arm 1 is provided with a buried scraper, a lifting chamber wall and a chain, and the buried scraper is installed on the chain at regular intervals, and the buried scraper is driven by the chain to form continuous feeding. The tensioning device tensions the chain through mechanical screws and nuts. When retrieving materials, the active retrieving head 2 of the buried scraper machine contacts the materials first, breaks the knots of the materials, plows them loosely, and feeds them into the feeding port of the lifting arm 1 of the buried scraper, and the buried scraper continuously runs to carry the materials into the buried scraper The lifting chamber wall of the plate lifts the material through the friction between the materials. The buried scraper and the lifting chamber wall are made of high-strength steel and wear-resistant. The chain is made of alloy steel die forging to drive the buried scraper to lift. The chain does not directly contact the material. Effectively avoid the wear of the chain, the life of the chain is greatly improved.

取料头卸船机的链条张紧方式是通过机械螺旋头来实现,简单可靠,故障率低,提高了埋刮板卸船机的生产效率,对于装卸大型散货船,提高码头利用率。The chain tensioning method of the ship unloader at the reclaiming head is realized by the mechanical screw head, which is simple and reliable, and has a low failure rate.

取料头卸船机的链条工作方式是由驱动链轮、张紧链轮、埋刮板卸船机是通过多块埋刮板来提升物料,埋刮板连接在链条上,链条串联而成,链条由链轮驱动,实现连续的循环卸船作业。取料头将隔板每隔一定间隔安装在链条上,由链条带动刮板形成连续取料。张紧装置将链条进行张紧,通过机械螺杆和螺母来实现。链条与物料不直接接触,从而有效避免了链条的磨损,链条的寿命大大提高。The working mode of the chain of the ship unloader at the reclaiming head is composed of the driving sprocket, the tensioning sprocket, and the buried scraper. The ship unloader uses multiple buried scrapers to lift the material, and the buried scrapers are connected to the chain. , the chain is driven by the sprocket to realize continuous cycle unloading operation. The reclaiming head installs partitions on the chain at regular intervals, and the chain drives the scraper to form continuous reclaiming. The tensioning device tensions the chain through mechanical screws and nuts. The chain is not in direct contact with the material, thus effectively avoiding the wear of the chain and greatly improving the life of the chain.

在本实施例中,还包含:新型取料头卸船机的取料头取料方式是通过主动取料头的螺旋喂料,配合上部埋刮板提升臂的摆动的运动,以及大车的行走来实现取料头在船舱内的取料路径的。对于大型散货船,这种方式卸船占用码头岸线小,可以实现邻舱作业,码头利用率高。In this embodiment, it also includes: the reclaiming method of the new reclaiming head ship unloader is through the screw feeding of the active reclaiming head, the swing movement of the lifting arm of the upper buried scraper, and the movement of the cart. Walk to realize the reclaiming path of the reclaiming head in the cabin. For large bulk carriers, unloading in this way occupies less shoreline of the wharf, can realize operations in adjacent cabins, and has a high utilization rate of the wharf.

在本实施例中,埋刮板提升臂内刮板链条安装在提升臂的中间位置,取料头与物料接触,有效减少链条磨损。取料头的导向装置采用反钩式导向轮,导向轨道为弧形轨道,有效实现的取料头运动的导向。取料头张紧采用螺旋式张紧,机械式的张紧方式简单可靠,故障率低。In this embodiment, the scraper chain in the lift arm of the buried scraper is installed in the middle of the lift arm, and the pick-up head is in contact with the material, effectively reducing chain wear. The guiding device of the reclaiming head adopts anti-hook type guide wheels, and the guiding track is an arc track, which can effectively guide the movement of the reclaiming head. The take-up head is tensioned by spiral tensioning, the mechanical tensioning method is simple and reliable, and the failure rate is low.

埋刮板的螺旋取料头提升采用油缸驱动机构提升,该液压升降的机构是浮动机构,始终浮于物料上方,能有效避让浪涌,避免顶升力对结构的破坏。The lifting of the screw reclaiming head of the buried scraper is lifted by the cylinder drive mechanism. The hydraulic lifting mechanism is a floating mechanism, which always floats above the material, which can effectively avoid surges and avoid damage to the structure by the jacking force.

因此,本实用新型可以比现有的埋刮板卸船机有更大的优势。Therefore, the utility model has greater advantages than the existing buried scraper ship unloader.

新型埋刮板卸船机采用创新技术实现卸船机的自动避浪,解决浪涌对刚性埋刮板等结构的破坏问题,埋刮板提升臂的避让方式是通过重力平衡来实现的,埋刮板取料装置的平衡重向上拉,下降靠油缸向下拉力,由于有油缸设定的力是一个特定值,一旦遇到浪涌引起的顶升力,能有效快速卸载顶升力,平衡重会把臂架向上提升,不会对结构产生破坏,特别适合海港卸船作业。The new buried scraper ship unloader adopts innovative technology to realize the automatic wave avoidance of the ship unloader, and solves the problem of damage to structures such as rigid buried scrapers by surges. The lifting arm of the buried scraper is avoided by gravity balance. The balance weight of the scraper reclaimer pulls upwards, and the lowering depends on the downward pulling force of the oil cylinder. Since the force set by the oil cylinder is a specific value, once the jacking force caused by the surge is encountered, the jacking force can be effectively and quickly unloaded, and the balance weight will move The jib can be lifted upward without causing damage to the structure, which is especially suitable for ship unloading operations in seaports.

综上所述,本实用新型一种新型埋刮板卸船机螺旋取料头装置,不仅大大提供了埋刮板卸船机的效率、而且能耗低,最重要的是螺旋取料斗能够应对板结的物料,通过双螺旋取料头的共同作用,将板结的物料破松,并送入埋刮板机的取料口,解决了现有埋刮板卸船机只能卸流动性很好的物料的问题,另外,物料在整个输送过程中基本上全封闭运行,能满足更高的环保要求,从而大大提高了卸船效率,环保而且节能。In summary, the utility model is a new type of screw retrieving head device for buried scraper ship unloader, which not only greatly improves the efficiency of buried scraper ship unloader, but also has low energy consumption. The most important thing is that the screw reclaimer can handle The hardened material is broken loose by the joint action of the double-helix pick-up head, and sent to the pick-up port of the buried scraper machine, which solves the problem that the existing buried scraper ship unloader can only unload with good fluidity In addition, the material is basically fully enclosed during the entire transportation process, which can meet higher environmental protection requirements, thereby greatly improving the unloading efficiency, environmental protection and energy saving.

所述的左侧螺旋取料头21和右侧螺旋取料头22的螺旋叶片有两种类型:大直径的叶片外径为圆弧形的光面,当卸船处于清仓阶段时,螺旋筒可以在船舱地面行走,起到清仓作用。从而大大降低工人的清仓作业强度,并提高卸船效率。The spiral blades of the left spiral reclaimer 21 and the right spiral reclaimer 22 have two types: the outer diameter of the large-diameter blade is a smooth surface with an arc shape. It can walk on the ground of the cabin and play a role in clearing the warehouse. Thereby greatly reducing the intensity of workers' clearing operations and improving the efficiency of ship unloading.

直径小的是锯齿形的螺旋叶片,此锯齿形的叶片可以解决破除物料起拱、结块的问题,使物料松散,从而提高物料的流动性,满足埋刮板提升物料的需求。The smaller diameter is the sawtooth-shaped spiral blade. This sawtooth-shaped blade can solve the problem of material arching and agglomeration, and make the material loose, thereby improving the fluidity of the material and meeting the needs of the buried scraper to lift the material.

尽管本实用新型的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本实用新型的限制。在本领域技术人员阅读了上述内容后,对于本实用新型的多种修改和替代都将是显而易见的。因此,本实用新型的保护范围应由所附的权利要求来限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions of the present utility model will be obvious to those skilled in the art after reading the above content. Therefore, the protection scope of the present utility model should be defined by the appended claims.

Claims (9)

1.一种埋刮板卸船机的主动取料头装置,其特征在于,包括埋刮板提升臂(1),埋刮板机主动取料头(2),取料头上下浮动机构(3),取料头摆动收折机构(4),取料头螺旋取料机构(5),所述的埋刮板机主动取料头(2)设置在埋刮板提升臂(1)两侧,并分别与取料头上下浮动机构(3),取料头摆动收折机构(4),取料头螺旋取料机构(5)连接,通过取料头上下浮动机构(3)驱动埋刮板机主动取料头(2)上下浮动,通过取料头摆动收折机构(4)将埋刮板机主动取料头(2)收折或展开,通过取料头螺旋取料机构(5)驱动埋刮板机主动取料头(2)旋转取料。1. An active retrieving head device of a buried scraper ship unloader, characterized in that it comprises a buried scraper lifting arm (1), an active retrieving head (2) of the buried scraper machine, and a floating mechanism for the retrieving head up and down ( 3), the reclaiming head swing folding mechanism (4), the reclaiming head spiral reclaiming mechanism (5), the active retrieving head (2) of the buried scraper machine is arranged on the two sides of the buried scraper lifting arm (1) side, and connected with the up and down floating mechanism (3) of the reclaiming head, the swinging and folding mechanism (4) of the reclaiming head, and the screw reclaiming mechanism (5) of the reclaiming head respectively, and are driven by the up and down floating mechanism (3) of the reclaiming head The active retrieving head (2) of the scraper machine floats up and down, and the active reclaiming head (2) of the buried scraper machine is folded or unfolded through the reclaiming head swing and folding mechanism (4), and the reclaiming head screw retrieving mechanism ( 5) Drive the active reclaiming head of the buried scraper machine (2) to rotate and reclaim the material. 2.根据权利要求1所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的埋刮板机主动取料头(2)包括分别设置在埋刮板提升臂(1)两侧的左侧螺旋取料头(21)和右侧螺旋取料头(22),所述的左侧螺旋取料头(21)安装在左侧螺旋取料头支架(23)上,所述的右侧螺旋取料头(22)安装在右侧螺旋取料头支架(24)上。2. The active retrieving head device of a buried scraper ship unloader according to claim 1, characterized in that, the active reclaiming head (2) of the buried scraper machine includes a lifting The left spiral reclaimer (21) and the right spiral reclaimer (22) on both sides of the arm (1), the left spiral reclaimer (21) is installed on the left spiral reclaimer bracket (23 ), the right spiral reclaiming head (22) is installed on the right spiral reclaiming head support (24). 3.根据权利要求2所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的取料头上下浮动机构(3)包括左浮动油缸(31)和右浮动油缸(32),两个浮动油缸顶部固定在埋刮板提升臂(1)两侧,底部驱动轴分别连接左侧螺旋取料头支架(23)和右侧螺旋取料头支架(24)。3. The active retrieving head device of a buried scraper ship unloader according to claim 2, characterized in that, the up and down floating mechanism (3) of the retrieving head includes a left floating oil cylinder (31) and a right floating cylinder. Oil cylinder (32), two floating oil cylinder tops are fixed on the both sides of buried scraper lift arm (1), and the bottom drive shaft is respectively connected with left side spiral reclaimer support (23) and right side spiral reclaimer support (24). 4.根据权利要求3所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的左浮动油缸(31)和右浮动油缸(32)均为液压缸浮动升降装置,通过油缸向上拉,通过自重下降。4. The active retrieving head device of a buried scraper ship unloader according to claim 3, characterized in that, the left floating oil cylinder (31) and the right floating oil cylinder (32) are both hydraulic cylinders for floating and lifting The device is pulled up by the oil cylinder and lowered by its own weight. 5.根据权利要求2所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的取料头摆动收折机构(4)包括左摆动油缸(41)和右摆动油缸(42),所述的左摆动油缸(41)和右摆动油缸(42)顶部固定在埋刮板提升臂(1)两侧,底部驱动轴分别连接左侧螺旋取料头支架(23)和右侧螺旋取料头支架(24)。5. The active retrieving head device of a buried scraper ship unloader according to claim 2, characterized in that, the reclaiming head swing and fold mechanism (4) includes a left swing oil cylinder (41) and a right The swing oil cylinder (42), the top of the left swing oil cylinder (41) and the right swing oil cylinder (42) are fixed on both sides of the lifting arm (1) of the buried scraper, and the drive shaft at the bottom is respectively connected to the left spiral pick-up head support (23 ) and the right screw reclaimer support (24). 6.根据权利要求2所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的取料头螺旋取料机构(5)包括电机(51)和螺旋驱动轴(52),所述的电机(51)通过螺旋驱动轴(52)分别连接左侧螺旋取料头(21)和右侧螺旋取料头(22),驱动其螺旋转动。6. The active reclaiming head device of a buried scraper ship unloader according to claim 2, characterized in that, the reclaiming head screw reclaiming mechanism (5) includes a motor (51) and a screw drive shaft (52), the motor (51) is connected to the left side spiral retrieving head (21) and the right side spiral retrieving head (22) respectively through the screw drive shaft (52), to drive its spiral rotation. 7.根据权利要求1所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的埋刮板提升臂(1)上还设有松料犁(6)。7. The active retrieving head device of a buried scraper ship unloader according to claim 1, characterized in that, the lifting arm (1) of the buried scraper is also provided with a plow for loosening materials (6). 8.根据权利要求1所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的埋刮板提升臂(1)上设有埋刮板、提升仓壁和链条,取料时,埋刮板机主动取料头(2)与物料先接触,将物料破板结、犁松,并喂入埋刮板提升臂(1)的取料口,埋刮板连续运转携带物料进入埋刮板的提升仓壁,通过物料间的摩擦力提升物料,链条带动埋刮板提升。8. The active retrieving head device of a buried scraper ship unloader according to claim 1, characterized in that, the buried scraper lifting arm (1) is provided with a buried scraper, a lifting bin wall and Chain, when retrieving materials, the active retrieving head (2) of the buried scraper machine contacts the materials first, breaks the knots of the materials, plows them loosely, and feeds them into the feeding port of the lifting arm (1) of the buried scraper, and the buried scraper continuously The operation carries the material into the lifting bin wall of the buried scraper, and the material is lifted by the friction between the materials, and the chain drives the buried scraper to lift. 9.根据权利要求2所述的一种埋刮板卸船机的主动取料头装置,其特征在于,所述的左侧螺旋取料头(21)和右侧螺旋取料头(22)的螺旋叶片有两种类型:大直径的叶片外径为圆弧形的光面,直径小的是锯齿形的螺旋叶片。9. The active reclaiming head device of a buried scraper ship unloader according to claim 2, characterized in that, the left spiral reclaiming head (21) and the right spiral reclaiming head (22) There are two types of spiral blades: the large-diameter blade has a circular arc-shaped smooth surface, and the small-diameter spiral blade is zigzag.
CN201820270980.0U 2018-02-26 2018-02-26 A kind of active feeding head device burying scraper plate ship unloaders Active CN208070879U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108190557A (en) * 2018-02-26 2018-06-22 上海澳傅旭海洋装备技术有限公司 A kind of active feeding head device for burying scraper plate ship unloaders
CN113125177A (en) * 2019-12-30 2021-07-16 江苏工力重机有限公司 Novel vertical buried scraper plate material taking system industrial test bed

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108190557A (en) * 2018-02-26 2018-06-22 上海澳傅旭海洋装备技术有限公司 A kind of active feeding head device for burying scraper plate ship unloaders
CN108190557B (en) * 2018-02-26 2024-06-11 上海澳傅旭海洋装备技术有限公司 An active material taking head device of a scraper ship unloader
CN113125177A (en) * 2019-12-30 2021-07-16 江苏工力重机有限公司 Novel vertical buried scraper plate material taking system industrial test bed

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