CN208068844U - An integrated blister molding device - Google Patents
An integrated blister molding device Download PDFInfo
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- CN208068844U CN208068844U CN201820221476.1U CN201820221476U CN208068844U CN 208068844 U CN208068844 U CN 208068844U CN 201820221476 U CN201820221476 U CN 201820221476U CN 208068844 U CN208068844 U CN 208068844U
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- 238000000465 moulding Methods 0.000 title claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 82
- 239000004033 plastic Substances 0.000 claims abstract description 23
- 229920003023 plastic Polymers 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000010354 integration Effects 0.000 claims abstract description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 10
- 230000017525 heat dissipation Effects 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000009423 ventilation Methods 0.000 description 10
- 238000009415 formwork Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及塑料加工领域,特别涉及一种一体化吸塑成型装置。The utility model relates to the field of plastic processing, in particular to an integrated blister forming device.
背景技术Background technique
吸塑成型又叫热塑成型,这种成型工艺主要是利用真空处理机产生的真空吸力将加热软化后的PVC、PET、PETG、APTT、PP、PE、PS等热可塑性塑料片材经过模具吸塑成各种形状的真空罩,或贴附着于各种形状产品的表面,来吸制成各种形状的高级包装装璜盒、框等产品。Blister molding is also called thermoplastic molding. This molding process mainly uses the vacuum suction generated by the vacuum processor to heat and soften PVC, PET, PETG, APTT, PP, PE, PS and other thermoplastic sheets through the mold. It can be molded into various shapes of vacuum covers, or attached to the surface of various shapes of products to absorb and make various shapes of high-grade packaging and decoration boxes, frames and other products.
传统的吸塑工艺是采用单面模具加热材料,然后利用真空吸力将加热软化后的PVC、PET等热可塑性塑料片材经过模具吸塑成各种形状的吸塑托盘、泡壳等,这种传统的单面加热只对待加工件的一面进行加热,这就会导致待加工件的两面温度不协调,在加工时可能出现待加工件造型不完全、瑕疵多等问题,而且在散热方面也存在散热慢的问题,另外目前市面上的吸塑装置都是手工上料,当长时间工作时,会造成工作人员疲劳。The traditional plastic-absorbing process is to use a single-sided mold to heat the material, and then use vacuum suction to heat and soften thermoplastic plastic sheets such as PVC and PET through the mold to form various shapes of plastic-absorbing trays, blisters, etc. The traditional single-sided heating only heats one side of the workpiece to be processed, which will lead to incongruous temperatures on both sides of the workpiece to be processed. During processing, problems such as incomplete shape and many defects of the workpiece to be processed may occur, and there are also problems in heat dissipation. The problem of slow heat dissipation. In addition, the current blister devices on the market are manually loaded. When working for a long time, it will cause fatigue to the staff.
实用新型内容Utility model content
本实用新型的目的是提供一种一体化吸塑成型装置,解决了现有吸塑成型装置在待加工件的两面加工温度不协调,可能出现待加工件造型不完全、瑕疵多以及散热慢和人工上料等难题,实现了吸塑成型装置的双面同时快速加热、快速降温及自动上料一体化。The purpose of this utility model is to provide an integrated plastic forming device, which solves the problem that the existing plastic forming device does not coordinate the processing temperature on both sides of the workpiece to be processed, which may cause the workpiece to be processed to have incomplete shape, many defects, and slow heat dissipation. The difficulty of manual feeding and other problems has realized the integration of double-sided simultaneous rapid heating, rapid cooling and automatic feeding of the blister forming device.
为了实现上述目的,本实用新型采用以下技术方案来实现:一种一体化吸塑成型装置,它包括机箱,所述的机箱的一侧设置有送料台,所述的送料台上设置有第一滑轨,所述的第一滑轨的内部安装有第一驱动轮,所述的第一驱动轮通过第一电机驱动,所述的第一电机上设置有推进块,所述的推进块的一侧设置有材料放置区,所述的材料放置区的顶部设置有限位板,所述的机箱的内部设置有第一加热板,所述的第一加热板的底部设置有加工区,所述的加工区的底部设置有第二加热板和第三加热板,所述的第三加热板的两侧均设置有喷雾器。In order to achieve the above object, the utility model adopts the following technical solutions: an integrated plastic forming device, which includes a chassis, one side of the chassis is provided with a feeding table, and the feeding table is provided with a first slide rail, the inside of the first slide rail is equipped with a first drive wheel, the first drive wheel is driven by a first motor, the first motor is provided with a push block, and the push block of the One side is provided with a material placement area, the top of the material placement area is provided with a limiting plate, the inside of the cabinet is provided with a first heating plate, and the bottom of the first heating plate is provided with a processing area. The bottom of the processing area is provided with a second heating plate and a third heating plate, and sprayers are provided on both sides of the third heating plate.
进一步的,所述的第一加热板、第二加热板和第三加热板的内部均设置有加热管道,所述的第一加热板的顶部设置有隔热层,所述的隔热层的顶部设置有电磁继电器,所述的第二加热板和第三加热板的底部均设置有电磁铁,所述的第二加热板和第三加热板的一侧均设置有转轴,所述的第二加热板的底部设置有限位凹槽,所述的第三加热板的底部设置有限位凸起。Further, the inside of the first heating plate, the second heating plate and the third heating plate are all provided with heating pipes, the top of the first heating plate is provided with a heat insulating layer, and the heat insulating layer The top is provided with an electromagnetic relay, the bottom of the second heating plate and the third heating plate are provided with electromagnets, and one side of the second heating plate and the third heating plate is provided with a rotating shaft. The bottom of the second heating plate is provided with a limiting groove, and the bottom of the third heating plate is provided with a limiting protrusion.
进一步的,所述的送料台的一侧设置有第二滑轨,所述的第二滑轨的内部安装有第二驱动轮,所述的第二驱动轮的一侧设置有驱动轴,所述的驱动轴的一侧设置有第二电机。Further, a second slide rail is provided on one side of the feeding platform, and a second drive wheel is installed inside the second slide rail, and a drive shaft is provided on one side of the second drive wheel, so One side of the drive shaft is provided with a second motor.
进一步的,所述的第二加热板和第三加热板的底部设置有塑性模板,所述的塑性模板的底部设置有通气挡板,所述的通气挡板的内部设置有通气孔,所述的通气挡板的底部设置有真空室。Further, the bottom of the second heating plate and the third heating plate are provided with a plastic formwork, the bottom of the plastic formwork is provided with a ventilation baffle, and the inside of the ventilation baffle is provided with a ventilation hole, the The bottom of the ventilation baffle is provided with a vacuum chamber.
进一步的,所述的真空室的内部设置有散热风扇,所述的真空室的一侧设置有出气管,所述的出气管的一侧设置有真空处理机,所述的机箱的底部设置有万向轮,所述的万向轮的一侧设置有脚刹。Further, the inside of the vacuum chamber is provided with a cooling fan, one side of the vacuum chamber is provided with an air outlet pipe, one side of the described air outlet pipe is provided with a vacuum processor, and the bottom of the cabinet is provided with A universal wheel, one side of the universal wheel is provided with a foot brake.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、通过设置的送料台,在需要吸塑加工时,直接将待加工件放置在材料放置区,在第二驱动轮、驱动轴和第二电机的作用下将第二滑轨上移,在推进块、第一驱动轮和第一电机的作用下,将待加工件推入加工区,实现自动上料全程,降低工人工作强度。1. Through the set feeding table, when blister processing is required, the workpiece to be processed is directly placed in the material placement area, and the second slide rail is moved up under the action of the second drive wheel, drive shaft and second motor. Under the action of the propulsion block, the first driving wheel and the first motor, the workpiece to be processed is pushed into the processing area, so as to realize the whole process of automatic feeding and reduce the work intensity of workers.
2、通过第一加热板顶部的电磁继电器和第二加热板、第三加热板底部的电磁铁,可以实现在对待加工件软化后开启第二加热板和第三加热板,使其在重力的作用下掉入下方的塑性模板。2. Through the electromagnetic relay on the top of the first heating plate and the electromagnets on the bottom of the second heating plate and the third heating plate, the second heating plate and the third heating plate can be turned on after the workpiece to be processed is softened, so that it can be turned on under the force of gravity. Falls into the plastic template below under action.
3、通过在第三加热板两侧的喷雾器以及在真空室内部的散热风扇,可以在加工完成后,进行散热处理,可以提高散热速度。3. Through the atomizers on both sides of the third heating plate and the heat dissipation fan inside the vacuum chamber, heat dissipation can be performed after the processing is completed, and the heat dissipation speed can be improved.
4、通过设置在加工区顶部的第一加热板和底部的第二加热板、第三加热板可以实现对待加工件的双面同时快速加热,使加工温度更加协调。4. Through the first heating plate at the top of the processing area, the second heating plate and the third heating plate at the bottom, both sides of the workpiece to be processed can be heated rapidly at the same time, making the processing temperature more coordinated.
附图说明Description of drawings
图1是一种一体化吸塑成型装置的正视图;Fig. 1 is a front view of an integrated blister forming device;
图2是一种一体化吸塑成型装置的俯视图;Fig. 2 is a top view of an integrated blister forming device;
图3是图1中的局部放大图之一;Fig. 3 is one of partial enlarged diagrams in Fig. 1;
图4是图1中的局部放大图之二;Fig. 4 is the second partial enlarged view in Fig. 1;
图5是图1中的局部放大图之三。Fig. 5 is the third partial enlarged view in Fig. 1 .
图中所示文字标注表示为:1、机箱;2、送料台;3、第一滑轨;4、第一驱动轮;5、第一电机;6、推进块;7、材料放置区;8、限位板;9、第一加热板;10、加工区;11、第二加热板;12、第三加热板;13、喷雾器;14、加热管道;15、隔热层;16、电磁继电器;17、电磁铁;18、转轴;19、限位凹槽;20、限位凸起;21、第二滑轨;22、第二驱动轮;23、驱动轴;24、第二电机;25、塑性模板;26、通气挡板;27、通气孔;28、真空室;29、散热风扇;30、出气管;31、真空处理机;32、万向轮;33、脚刹。The characters shown in the figure are marked as: 1. Chassis; 2. Feeding platform; 3. The first slide rail; 4. The first driving wheel; 5. The first motor; 6. Propelling block; 7. Material placement area; 8 , limiting plate; 9, first heating plate; 10, processing area; 11, second heating plate; 12, third heating plate; 13, sprayer; 14, heating pipeline; 15, heat insulation layer; 16, electromagnetic relay ; 17, electromagnet; 18, rotating shaft; 19, limit groove; 20, limit protrusion; 21, second slide rail; 22, second drive wheel; 23, drive shaft; 24, second motor; 25 , plastic formwork; 26, ventilation baffle; 27, ventilation hole; 28, vacuum chamber; 29, cooling fan; 30, air outlet pipe; 31, vacuum processor; 32, universal wheel;
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description of this part is only exemplary and explanatory, and should not have any influence on the protection scope of the utility model. restrictive effect.
如图1至图5所示,本实用新型的结构为:一种一体化吸塑成型装置,它包括机箱,所述的机箱的一侧设置有送料台,所述的送料台上设置有第一滑轨,所述的第一滑轨的内部安装有第一驱动轮,所述的第一驱动轮通过第一电机驱动,所述的第一电机上设置有推进块,所述的推进块的一侧设置有材料放置区,所述的材料放置区的顶部设置有限位板,所述的机箱的内部设置有第一加热板,所述的第一加热板的底部设置有加工区,所述的加工区的底部设置有第二加热板和第三加热板,所述的第三加热板的两侧均设置有喷雾器。As shown in Figures 1 to 5, the structure of the utility model is: an integrated plastic forming device, which includes a chassis, one side of the chassis is provided with a feeding table, and the feeding table is provided with a second A slide rail, the inside of the first slide rail is equipped with a first drive wheel, the first drive wheel is driven by a first motor, and a propulsion block is arranged on the first motor, and the propulsion block A material placement area is set on one side of the material placement area, a limiting plate is set on the top of the material placement area, a first heating plate is set inside the cabinet, and a processing area is set at the bottom of the first heating plate. The bottom of the processing area is provided with a second heating plate and a third heating plate, and sprayers are provided on both sides of the third heating plate.
优选的,所述的第一加热板、第二加热板和第三加热板的内部均设置有加热管道,所述的第一加热板的顶部设置有隔热层,所述的隔热层的顶部设置有电磁继电器,所述的第二加热板和第三加热板的底部均设置有电磁铁,所述的第二加热板和第三加热板的一侧均设置有转轴,所述的第二加热板的底部设置有限位凹槽,所述的第三加热板的底部设置有限位凸起。Preferably, the insides of the first heating plate, the second heating plate and the third heating plate are provided with heating pipes, the top of the first heating plate is provided with a heat insulating layer, and the heat insulating layer The top is provided with an electromagnetic relay, the bottom of the second heating plate and the third heating plate are provided with electromagnets, and one side of the second heating plate and the third heating plate is provided with a rotating shaft. The bottom of the second heating plate is provided with a limiting groove, and the bottom of the third heating plate is provided with a limiting protrusion.
优选的,所述的送料台的一侧设置有第二滑轨,所述的第二滑轨的内部安装有第二驱动轮,所述的第二驱动轮的一侧设置有驱动轴,所述的驱动轴的一侧设置有第二电机。Preferably, a second slide rail is provided on one side of the feeding table, a second drive wheel is installed inside the second slide rail, and a drive shaft is provided on one side of the second drive wheel, so One side of the drive shaft is provided with a second motor.
优选的,所述的第二加热板和第三加热板的底部设置有塑性模板,所述的塑性模板的底部设置有通气挡板,所述的通气挡板的内部设置有通气孔,所述的通气挡板的底部设置有真空室。Preferably, the bottoms of the second heating plate and the third heating plate are provided with a plastic template, the bottom of the plastic template is provided with a ventilation baffle, and the inside of the ventilation baffle is provided with a ventilation hole, the The bottom of the ventilation baffle is provided with a vacuum chamber.
优选的,所述的真空室的内部设置有散热风扇,所述的真空室的一侧设置有出气管,所述的出气管的一侧设置有真空处理机,所述的机箱的底部设置有万向轮,所述的万向轮的一侧设置有脚刹。Preferably, the interior of the vacuum chamber is provided with a cooling fan, one side of the vacuum chamber is provided with an air outlet pipe, one side of the described air outlet pipe is provided with a vacuum processor, and the bottom of the cabinet is provided with A universal wheel, one side of the universal wheel is provided with a foot brake.
具体使用时,将待加工件放入材料放置区7内,如果盖上限位板8,然后在第二驱动轮22、驱动轴23和第二电机24的作用下将第二滑轨21上移,在推进块6、第一驱动轮4和第一电机5的作用下,将待加工件从材料放置区7推入加工区10,在加工区10顶部的第一加热板9和底部的第二加热板11和第三加热板12的共同作用下将待加工件软化,软化完成后电磁继电器16断电不具有磁性,则第二加热板11和第三加热板12绕着转轴18向下旋转,软化完成的工件就会掉落在塑性模板25内,然后电磁继电器16得电,与电磁铁17之间具有磁性就会将第二加热板11和第三加热板12吸附固定,接着启动真空处理机31,通过出气管30的传递,使真空室28处于负压状态,进而使软化的材料被吸附在塑性模板25上,形成所需要的形状。During specific use, the workpiece to be processed is put into the material placement area 7, if the upper limit plate 8 is covered, then the second slide rail 21 is moved up under the action of the second drive wheel 22, the drive shaft 23 and the second motor 24 , under the action of the propulsion block 6, the first drive wheel 4 and the first motor 5, the workpiece to be processed is pushed into the processing area 10 from the material placement area 7, and the first heating plate 9 at the top of the processing area 10 and the second heating plate at the bottom Under the joint action of the second heating plate 11 and the third heating plate 12, the workpiece to be processed is softened. After the softening is completed, the electromagnetic relay 16 is powered off and does not have magnetism, and the second heating plate 11 and the third heating plate 12 go downward around the rotating shaft 18. Rotate, the softened workpiece will fall into the plastic template 25, then the electromagnetic relay 16 is energized, and the second heating plate 11 and the third heating plate 12 will be adsorbed and fixed by the magnetism between the electromagnetic relay 16 and then start The vacuum processor 31 puts the vacuum chamber 28 in a negative pressure state through the delivery of the air outlet pipe 30, so that the softened material is adsorbed on the plastic template 25 to form a desired shape.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用与其他场合的,均应视为本实用新型的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the utility model, it should be pointed out that due to the limitation of literal expression, objectively there are infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the utility model Under the premise of the invention, some improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate way; these improvements, modifications, or combinations, or the ideas and technical solutions of the utility model can be directly applied without improvement With other occasions, all should be regarded as the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820221476.1U CN208068844U (en) | 2018-02-08 | 2018-02-08 | An integrated blister molding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820221476.1U CN208068844U (en) | 2018-02-08 | 2018-02-08 | An integrated blister molding device |
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| CN208068844U true CN208068844U (en) | 2018-11-09 |
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| CN201820221476.1U Expired - Fee Related CN208068844U (en) | 2018-02-08 | 2018-02-08 | An integrated blister molding device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117021548A (en) * | 2023-09-14 | 2023-11-10 | 滁州新佳诚模具制造有限公司 | A heating device for a liner blister molding machine |
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2018
- 2018-02-08 CN CN201820221476.1U patent/CN208068844U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117021548A (en) * | 2023-09-14 | 2023-11-10 | 滁州新佳诚模具制造有限公司 | A heating device for a liner blister molding machine |
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Granted publication date: 20181109 Termination date: 20200208 |