CN208067747U - A kind of reinforcing bar mantle fiber polishing all-in-one machine - Google Patents

A kind of reinforcing bar mantle fiber polishing all-in-one machine Download PDF

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CN208067747U
CN208067747U CN201820212208.3U CN201820212208U CN208067747U CN 208067747 U CN208067747 U CN 208067747U CN 201820212208 U CN201820212208 U CN 201820212208U CN 208067747 U CN208067747 U CN 208067747U
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threading
grinding
frame
advance
turning
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张东
于贵全
范禹
李应心
毛世伟
李许
杨峥
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China Construction Xinjiang Construction Engineering Group First Construction Engineering Co Ltd
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First Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Abstract

The utility model provides a kind of reinforcing bar mantle fiber polishing all-in-one machine, belongs to construction engineering technical field, and structure includes lathe, mantle fiber mechanism and workpiece polishing mechanism, and the horizontal accumbency of mantle fiber main body of mantle fiber mechanism is configured with mantle fiber main body propeller on lathe upper surface, lathe;The polishing advance and retreat rail gantry of workpiece polishing mechanism is fixedly installed on the lathe of the periphery of mantle fiber advance and retreat rail gantry horizontal direction, polishing resupination framework has overturning degree of freedom by overturning the opposite polishing rollover stand stabilizer blade of hinged shaft;Fixed configurations have electric angle grinder at crossbearer center, and hinged shaft is overturn at two and is configured with same levelling device, two sliding blocks configuration connection horizontally moving device jointly, horizontally moving device is fixedly arranged on lathe upper surface;Horizontally moving device provides horizontal moving back and forth for polishing resupination framework, and cooperates with the flip angle of levelling device adjusting polishing resupination framework.It realizes reinforcing bar mantle fiber and the purpose completed together of polishing, improves worker's effect, reduce mantle fiber common quality problem.

Description

一种钢筋套丝打磨一体机An all-in-one machine for steel bar threading and grinding

技术领域technical field

本实用新型涉及建筑工程技术领域,具体地说是一种钢筋套丝打磨一体机。The utility model relates to the technical field of construction engineering, in particular to an all-in-one machine for grinding steel bar casings.

背景技术Background technique

一般的,建筑工程上钢筋套丝、打磨作业主要是由两人分开操作,先进行钢筋套丝作业,然后再进行打磨作业,这种方式存在的弊端主要有下:1、套丝、打磨无法同时进行;2、两道工序,两人作业,打磨作业存在漏做现象;3、两道工序,两人作业,增加管理、协调难度;4、存在降低功效的无用功(二次搬运等);5、套丝、打磨作业质量无法保证。Generally, the threading and grinding operations of steel bars in construction projects are mainly performed by two people separately. The threading of steel bars is performed first, and then the grinding operation is carried out. Carry out at the same time; 2. Two processes, two people work, and there are omissions in the polishing operation; 3. Two processes, two people work, which increases the difficulty of management and coordination; 4. There is useless work that reduces efficacy (secondary handling, etc.); 5. The quality of threading and grinding operations cannot be guaranteed.

发明内容Contents of the invention

本实用新型的技术任务是解决现有技术的不足,提供一种结构简单、设计合理,可以将套丝和钢筋端头部位打磨一起操作的机械,从而实现套丝打磨一体化作业,提高工人功效,减少套丝常见质量问题。The technical task of the utility model is to solve the deficiencies of the prior art, and provide a machine with simple structure and reasonable design, which can operate the threading and steel bar end parts grinding together, so as to realize the integrated operation of threading and grinding, and improve the efficiency of workers. Efficacy, reducing the common quality problems of threading.

本实用新型的技术方案是按以下方式实现的,该钢筋套丝打磨一体机,其结构包括机床、套丝机构和打磨机构,The technical scheme of the utility model is realized in the following manner. The steel bar threading and grinding integrated machine has a structure including a machine tool, a threading mechanism and a polishing mechanism,

套丝机构的套丝主体水平横卧在机床上表面,套丝主体底部固定连接有套丝机架,套丝机架的支脚部设置为套丝轨环套,The threading body of the threading mechanism lies horizontally on the upper surface of the machine tool. The bottom of the threading body is fixedly connected with a threading frame, and the legs of the threading frame are set as threading rail rings.

机床上表面固定连接有套丝进退轨架,套丝进退轨架上配置有套丝平行进退双轨,套丝平行进退双轨采用两根相平行的套丝进退光滑直轨杆固定架设在套丝进退轨架上;The upper surface of the machine tool is fixedly connected with a threaded advance and retreat rail frame. The threaded advance and retreat rail frame is equipped with a threaded parallel advance and retreat double track. on the rack;

套丝机架支脚部的套丝轨环套分别穿套在套丝进退光滑直轨杆的杆身上,并与套丝进退光滑直轨杆滑套式直线滑动连接,构成套丝滑轨滑动机构;The threading rail rings at the feet of the threading frame are respectively threaded on the rod body of the threading advance and retreat smooth straight rail rod, and connected with the threading advance and retreat smooth straight rail sliding sleeve type linear sliding connection to form a threading slide rail sliding mechanism ;

套丝进退轨架上配置有套丝进退终端限位挡块,套丝进退终端限位挡块限制套丝轨环套在套丝进退光滑直轨杆上的直线滑动范围;The threading advance and retreat rail frame is equipped with a threading advance and retreat terminal limit stopper, which limits the linear sliding range of the threading rail ring sleeve on the threading advance and retreat smooth straight rail rod;

套丝轨环套与套丝机架以及套丝主体固联为一整体的套丝机构;Threading track ring sleeve, threading frame and threading main body are fixedly connected as an integral threading mechanism;

两根套丝进退光滑直轨杆分别与套丝主体中心轴相平行;The two sets of thread advance and retreat smooth straight rails are respectively parallel to the central axis of the thread set main body;

套丝主体的前套丝工作端朝向钢筋紧固台,钢筋紧固台固定配置在机床上;钢筋紧固台上通过紧固钳紧固钢筋直体,钢筋直体的待套丝段朝向套丝主体,钢筋直体并与套丝主体同中心轴线设置;The front threading working end of the threading body faces the steel bar fastening table, which is fixedly arranged on the machine tool; the steel bar straight body is fastened by fastening pliers on the steel bar fastening table, and the steel bar straight body to be threaded section faces the sleeve The main body of the wire is a straight steel bar and is arranged on the same central axis as the main body of the thread;

机床上配置有套丝主体推进器;The machine tool is equipped with threading main thruster;

套丝进退轨架水平方向的外围的机床上固定设置有打磨机构的打磨进退轨架,打磨进退轨架上配置有打磨平行进退双轨,打磨平行进退双轨采用两根相平行的打磨进退光滑直轨杆固定架设在打磨进退轨架上;A grinding advance and retreat rail frame with a grinding mechanism is fixed on the peripheral machine tool in the horizontal direction of the wire thread advance and retreat rail frame. The grinding advance and retreat rail frame is equipped with a grinding parallel advance and retreat double rail. The pole is fixed on the grinding advance and retreat rail frame;

两根打磨进退光滑直轨杆与两根套丝进退光滑直轨杆互相平行;The two polished straight rails and the two threaded smooth straight rails are parallel to each other;

两根相平行的打磨进退光滑直轨杆的杆身上分别配置有滑块,两滑块上分别固定连接有打磨翻转架支脚,处于同一水平面上的两个打磨翻转架支脚的顶部铰接有打磨翻转框架,Sliders are respectively arranged on the body of the two parallel polished smooth straight rail rods, and the two sliders are respectively fixedly connected with the feet of the grinding turning frame. frame,

打磨翻转框架由横架以及横架两端固定连接的纵架固定连接,横架于水平横向固定架设在两个纵架的顶端,两个纵架互相平行且长度相同,两个纵架分别纵向布置且纵架的底端通过翻转铰轴铰接在打磨翻转架支脚的顶部;横架以及两个纵架三者共面;两个翻转铰轴处于同一中心轴线上;The grinding and turning frame is fixedly connected by the horizontal frame and the vertical frame fixedly connected at both ends of the horizontal frame. The horizontal frame is fixed on the top of the two vertical frames. Arrangement and the bottom end of the vertical frame is hinged on the top of the grinding flip frame leg through the flip hinge; the horizontal frame and the two vertical frames are in the same plane; the two flip hinges are on the same central axis;

打磨翻转框架通过翻转铰轴相对打磨翻转架支脚具有翻转自由度;The grinding and turning frame has a turning degree of freedom relative to the feet of the grinding turning frame through the turning hinge shaft;

横架中心处固定配置有电动角磨机,An electric angle grinder is fixed at the center of the horizontal frame.

两处翻转铰轴共同配置有同一调平装置,调平装置实时调节打磨翻转框架的翻转角度,并于电动角磨机工作时先将打磨翻转框架调节至水平位置,使电动角磨机与钢筋套丝端相水平相对;The two turning hinges are equipped with the same leveling device. The leveling device can adjust the turning angle of the grinding turning frame in real time. The ends of the sleeves are horizontally opposite;

两滑块配置连接水平移动装置,水平移动装置固定配置在机床上表面;水平移动装置为打磨翻转框架提供水平进退动作,并协同调平装置调节打磨翻转框架的翻转角度,使打磨翻转框架将电动角磨机的位置处于相对于钢筋套丝端相水平,并于水平方向使电动角磨机进给和退出,针对钢筋套丝端的端部进行端部角磨。The two sliders are connected to the horizontal moving device, which is fixed on the upper surface of the machine tool; the horizontal moving device provides horizontal forward and backward movements for the grinding and turning frame, and cooperates with the leveling device to adjust the turning angle of the grinding and turning frame, so that the grinding and turning frame will be electrically powered The position of the angle grinder is at the level relative to the wire end of the steel bar, and the electric angle grinder is fed and withdrawn in the horizontal direction, and the end angle grinding is performed on the end of the wire end of the steel bar.

套丝主体由机体、电动机、减速箱、管子卡盘、板牙头、割刀架、进刀装置、冷却系统组成。The main body of threading is composed of body, motor, reduction box, pipe chuck, die head, cutter frame, feeding device and cooling system.

调平装置采用角度旋转电机,角度旋转电机共联两处翻转铰轴,角度旋转电机控制翻转铰轴的翻转角度分别具有两个工作状态:工作状态一是翻转铰轴的翻转使打磨翻转框架向上翘起,使电动角磨机不参与针对钢筋的工作;工作状态二是翻转铰轴的翻转使打磨翻转框架下落翻转并使打磨翻转框架处于水平位置锁止,使电动角磨机于钢筋的相对水平位置对钢筋的套丝端进行打磨。The leveling device adopts the angle rotation motor, the angle rotation motor is connected with two turning hinge shafts, the angle rotation motor controls the turning angle of the turning hinge shaft, and has two working states: the first working state is the turning of the turning hinge shaft so that the grinding turning frame is upward Tilt up, so that the electric angle grinder does not participate in the work for the steel bar; the second working state is the flipping of the turning hinge shaft, so that the grinding and turning frame will fall and turn over and the grinding turning frame will be locked in a horizontal position, so that the electric angle grinder is opposite to the steel bar. Grind the threaded end of the steel bar in a horizontal position.

水平移动装置采用在两个滑块的底端分别固定连接相对应的平移齿条,各平移齿条与所在滑块对应的打磨进退光滑直轨杆相平行;The horizontal moving device adopts the corresponding translation racks fixedly connected to the bottom ends of the two sliders, and each translation rack is parallel to the grinding and retreating smooth straight rail corresponding to the slider;

两个平移齿条的底侧面上开设有沿各所在打磨进退光滑直轨杆长度跨度方向排列的啮合齿,啮合齿的齿牙朝下;On the bottom side of the two translational racks, there are meshing teeth arranged along the length span direction of each polished straight rail rod, and the teeth of the meshing teeth face downward;

机床上固定配置有两平移轴座,两平移轴座之间架设平移通轴,平移通轴的轴身上分别固联有两个平移齿轮,两个平移齿轮分别相对应啮合两个平移齿条,平移通轴的操作端延伸并探出机床边缘固定连接有平移操作手轮;The machine tool is fixedly equipped with two translation shaft seats, and a translation through shaft is erected between the two translation shaft seats. Two translation gears are fixedly connected to the shaft body of the translation through shaft, and the two translation gears are respectively meshed with two translation racks. The operating end of the translation through shaft extends and protrudes out of the edge of the machine tool and is fixedly connected with a translation operation handwheel;

平移操作手轮的正反转带动平移齿条与滑块沿打磨进退光滑直轨杆方向进退,并使打磨翻转框架水平移动进退。The positive and negative rotation of the translation operation hand wheel drives the translation rack and the slider to move forward and backward along the direction of the smooth straight rail bar for grinding and advancing and retreating, and makes the grinding and flipping frame move forward and backward horizontally.

套丝主体推进器采用在两个套丝轨环套的底端分别固定连接相对应的推进齿条,各推进齿条与所在套丝轨环套对应的套丝进退光滑直轨杆相平行;The main pusher of threading is fixedly connected to the corresponding advancing racks at the bottom ends of the two threading rail rings, and each advancing rack is parallel to the threading advance and retreat smooth straight rail rod corresponding to the threading rail ring;

两个推进齿条的底侧面上开设有沿各所在套丝进退光滑直轨杆长度跨度方向排列的啮合齿,啮合齿的齿牙朝下;On the bottom side of the two propulsion racks, there are meshing teeth arranged along the length span direction of the smooth straight rail rod where the thread is advanced and retreated, and the teeth of the meshing teeth face downward;

机床上固定配置有两推进轴座,两推进轴座之间架设推进通轴,推进通轴的轴身上分别固联有两个推进齿轮,两个推进齿轮分别相对应啮合两个推进齿条,推进通轴的操作端延伸并探出机床边缘固定连接有推进操作手轮;The machine tool is fixedly equipped with two propulsion shaft seats, and a propulsion through shaft is erected between the two propulsion shaft seats. Two propulsion gears are fixedly connected to the shaft body of the propulsion through shaft, and the two propulsion gears mesh with two propulsion racks respectively. The operating end of the propulsion through shaft extends and protrudes out of the edge of the machine tool and is fixedly connected with a propulsion operation handwheel;

推进操作手轮的正反转带动推进齿条与套丝轨环套沿套丝进退光滑直轨杆方向进退,并使套丝主体水平移动进退。The positive and negative rotation of the propulsion operation handwheel drives the propulsion rack and the threading rail ring to advance and retreat along the direction of the threading advance and retreat smooth straight rail rod, and makes the threading main body move forward and backward horizontally.

本实用新型与现有技术相比所产生的有益效果是:Compared with the prior art, the utility model has the following beneficial effects:

该钢筋套丝打磨一体机利用机床将套丝机构、打磨机构集成构成一体化机床,实现了在给钢筋套丝后随即对钢筋端部进行打磨,钢筋在机床上始终是固定状态,无须退出钢筋,一次加工即可完成套丝和打磨两个步骤,快捷方便,省时省力,避免二次搬运造成的浪费人力物力以及时间的浪费。The all-in-one machine for wire threading and grinding of steel bars uses the machine tool to integrate the threading mechanism and the grinding mechanism to form an integrated machine tool, which realizes the grinding of the end of the steel bar after threading the steel bar, and the steel bar is always in a fixed state on the machine tool without exiting the steel bar , Two steps of threading and grinding can be completed in one processing, which is fast and convenient, saves time and effort, and avoids waste of manpower, material resources and time caused by secondary handling.

该钢筋套丝打磨一体机利用平行轨道式的进给方式,进退可控,加工精准,保证加工质量。The all-in-one machine for steel wire threading and grinding uses a parallel track feeding method, which is controllable in advance and retreat, precise in processing, and guaranteed in processing quality.

该钢筋套丝打磨一体机实现了钢筋套丝和打磨一起完成的目的,提高工人功效,减少套丝常见质量问题。The all-in-one machine for threading and grinding of steel bars realizes the purpose of completing threading and grinding of steel bars at the same time, improves the efficiency of workers, and reduces common quality problems of threading.

该钢筋套丝打磨一体机设计合理、结构简单、安全可靠、使用方便、易于维护,具有很好的推广使用价值。The all-in-one steel bar threading and grinding machine is reasonable in design, simple in structure, safe and reliable, convenient to use and easy to maintain, and has good promotion and use value.

附图说明Description of drawings

附图1是本实用新型的主视结构示意图;Accompanying drawing 1 is the main view structural representation of the utility model;

附图2是本实用新型的俯视结构示意图;Accompanying drawing 2 is the top view structural representation of the utility model;

附图3是本实用新型的后视结构示意图;Accompanying drawing 3 is the rear view structural representation of the utility model;

附图4是本实用新型的左视结构示意图;Accompanying drawing 4 is the left view structural representation of the utility model;

附图5是本实用新型的右视结构示意图;Accompanying drawing 5 is the right view structural representation of the utility model;

附图6是本实用新型的套丝机构的俯视结构示意图;Accompanying drawing 6 is the top view structure diagram of the threading mechanism of the present utility model;

附图7是本实用新型的套丝机构的主视结构示意图;Accompanying drawing 7 is the front structural schematic diagram of threading mechanism of the present utility model;

附图8是本实用新型的打磨机构的俯视结构示意图;Accompanying drawing 8 is the top view structure diagram of the polishing mechanism of the present utility model;

附图9是本实用新型的打磨机构的主视工作状态一的结构示意图;Accompanying drawing 9 is the schematic structural view of the first working state of the grinding mechanism of the present invention;

附图10是本实用新型的打磨机构的主视工作状态二的结构示意图;Accompanying drawing 10 is the structural schematic diagram of the grinding mechanism of the present invention in the main view of the second working state;

附图11是本实用新型的主视未打磨状态的结构示意图;Accompanying drawing 11 is the structural schematic view of the unpolished state of the main view of the utility model;

附图12是本实用新型的主视打磨状态的结构示意图。Accompanying drawing 12 is the structural schematic view of the main view of the grinding state of the utility model.

附图中的标记分别表示:The marks in the accompanying drawings indicate respectively:

1、机床,2、套丝机构,3、打磨机构,1. Machine tool, 2. Threading mechanism, 3. Grinding mechanism,

4、套丝主体,5、套丝机架,6、支脚部,7、套丝轨环套,8、套丝进退轨架,9、套丝平行进退双轨,10、套丝进退光滑直轨杆,11、套丝进退终端限位挡块,12、前套丝工作端,13、钢筋紧固台,14、套丝主体推进器,4. Thread threading main body, 5. Thread threading frame, 6. Feet, 7. Thread threading rail ring sleeve, 8. Thread threading advance and retreat rail frame, 9. Thread threading parallel advance and retreat double tracks, 10. Thread thread advance and retreat smooth straight rail Rod, 11, threading advance and retreat terminal limit stopper, 12, front threading working end, 13, steel bar fastening platform, 14, threading main body propeller,

15、打磨进退轨架,16、打磨平行进退双轨,17、打磨进退光滑直轨杆,18、滑块,19、打磨翻转架支脚,20、打磨翻转框架,15. Grinding the advancing and retreating rail frame, 16. Grinding the parallel advancing and retreating double rails, 17. Grinding the advancing and retreating smooth straight rail rod, 18. Sliders, 19. Grinding the feet of the overturning frame, 20. Grinding the overturning frame,

21、横架,22、纵架,23、翻转铰轴,21, horizontal frame, 22, vertical frame, 23, turning hinge shaft,

24、电动角磨机,24. Electric angle grinder,

25、调平装置,25. Leveling device,

26、水平移动装置,26. Horizontal moving device,

27、角度旋转电机,27. Angle rotation motor,

28、平移齿条,29、平移轴座,30、平移通轴,31、平移齿轮,32、平移操作手轮,28, translation rack, 29, translation shaft seat, 30, translation through shaft, 31, translation gear, 32, translation operation handwheel,

33、推进齿条,34、推进轴座,35、推进通轴,36、推进齿轮,37、推进操作手轮。33, advance rack, 34, advance shaft seat, 35, advance through shaft, 36, advance gear, 37, advance operation handwheel.

具体实施方式Detailed ways

下面结合附图对本实用新型的一种钢筋套丝打磨一体机作以下详细说明。Below in conjunction with accompanying drawing, a kind of steel bar thread grinding integrated machine of the present utility model is described in detail below.

如附图所示,本实用新型的一种钢筋套丝打磨一体机,其结构包括机床1、套丝机构2和打磨机构3,As shown in the accompanying drawings, a kind of steel bar threading and grinding integrated machine of the present utility model has a structure including a machine tool 1, a threading mechanism 2 and a grinding mechanism 3,

套丝机构2的套丝主体4水平横卧在机床上表面,套丝主体4底部固定连接有套丝机架5,套丝机架5的支脚部6设置为套丝轨环套7,The threading main body 4 of the threading mechanism 2 lies horizontally on the upper surface of the machine tool. The bottom of the threading main body 4 is fixedly connected with a threading frame 5 , and the legs 6 of the threading frame 5 are set as threading rail rings 7 .

机床1上表面固定连接有套丝进退轨架8,套丝进退轨架8上配置有套丝平行进退双轨9,套丝平行进退双轨9采用两根相平行的套丝进退光滑直轨杆10固定架设在套丝进退轨架8上;The upper surface of the machine tool 1 is fixedly connected with a threaded advance and retreat rail frame 8, and the threaded advance and retreat rail frame 8 is equipped with a threaded parallel advance and retreat double track 9, and the threaded parallel advance and retreat double track 9 adopts two parallel threaded advance and retreat smooth straight rail rods 10 The fixed erection is set on the thread advance and retreat rail frame 8;

套丝机架支脚部的套丝轨环套7分别穿套在套丝进退光滑直轨杆10的杆身上,并与套丝进退光滑直轨杆滑套式直线滑动连接,构成套丝滑轨滑动机构;The threading rail ring sleeves 7 at the feet of the threading frame are respectively threaded on the shaft body of the threading advance and retreat smooth straight rail rod 10, and are connected with the threading advance and retreat smooth straight rail rod sliding sleeve type linear sliding to form a threading slide rail sliding mechanism;

套丝进退轨架上配置有套丝进退终端限位挡块11,套丝进退终端限位挡块限制套丝轨环套在套丝进退光滑直轨杆上的直线滑动范围;The wire thread advancing and retreating rail frame is equipped with a threading advancing and retreating terminal limit stop 11, which limits the linear sliding range of the threading rail ring sleeve on the threading advancing and retreating smooth straight rail rod;

套丝轨环套与套丝机架以及套丝主体固联为一整体的套丝机构;Threading track ring sleeve, threading frame and threading main body are fixedly connected as an integral threading mechanism;

两根套丝进退光滑直轨杆分别与套丝主体中心轴相平行;The two sets of thread advance and retreat smooth straight rails are respectively parallel to the central axis of the thread set main body;

套丝主体的前套丝工作端12朝向钢筋紧固台13,钢筋紧固台13固定配置在机床1上;钢筋紧固台13上通过紧固钳紧固钢筋直体,钢筋直体的待套丝段朝向套丝主体,钢筋直体并与套丝主体同中心轴线设置;The front threading working end 12 of the threading main body faces the steel bar fastening table 13, and the steel bar fastening table 13 is fixedly arranged on the machine tool 1; The threading section faces the threading main body, and the steel bar is straight and arranged on the same central axis as the threading main body;

机床1上配置有套丝主体推进器14;The machine tool 1 is equipped with a threading main body propeller 14;

套丝进退轨架水平方向的外围的机床1上固定设置有打磨机构3的打磨进退轨架15,打磨进退轨架上配置有打磨平行进退双轨16,打磨平行进退双轨采用两根相平行的打磨进退光滑直轨杆17固定架设在打磨进退轨架15上;The grinding advance and retreat rail frame 15 of the grinding mechanism 3 is fixedly arranged on the machine tool 1 on the periphery of the wire thread advancing and retreating rail frame in the horizontal direction. Advance and retreat smooth straight rail bar 17 is fixed on the grinding advance and retreat rail frame 15;

两根打磨进退光滑直轨杆与两根套丝进退光滑直轨杆互相平行;The two polished straight rails and the two threaded smooth straight rails are parallel to each other;

两根相平行的打磨进退光滑直轨杆17的杆身上分别配置有滑块18,两滑块上分别固定连接有打磨翻转架支脚19,处于同一水平面上的两个打磨翻转架支脚的顶部铰接有打磨翻转框架20,Sliders 18 are respectively configured on the shafts of two parallel grinding forward and backward smooth straight rail bars 17, and the two sliders are respectively fixedly connected with grinding turning frame legs 19, and the tops of the two grinding turning frame legs on the same horizontal plane are hinged. There are sanding flip frames 20,

打磨翻转框架20由横架21以及横架两端固定连接的纵架22固定连接,横架21于水平横向固定架设在两个纵架22的顶端,两个纵架互相平行且长度相同,两个纵架分别纵向布置且纵架的底端通过翻转铰轴23铰接在打磨翻转架支脚的顶部;横架以及两个纵架三者共面;两个翻转铰轴处于同一中心轴线上;The grinding flip frame 20 is fixedly connected by a horizontal frame 21 and a vertical frame 22 fixedly connected at both ends of the horizontal frame. The vertical frames are vertically arranged respectively and the bottom ends of the vertical frames are hinged on the top of the grinding flip frame legs through the flipping hinge shaft 23; the horizontal frame and the two vertical frames are in the same plane; the two flipping hinge shafts are on the same central axis;

打磨翻转框架20通过翻转铰轴23相对打磨翻转架支脚具有翻转自由度;The grinding and turning frame 20 has a turning degree of freedom relative to the grinding and turning frame feet through the turning hinge shaft 23;

横架21中心处固定配置有电动角磨机24,An electric angle grinder 24 is fixedly arranged at the center of the horizontal frame 21,

两处翻转铰轴共同配置有同一调平装置25,调平装置实时调节打磨翻转框架的翻转角度,并于电动角磨机工作时先将打磨翻转框架调节至水平位置,使电动角磨机与钢筋套丝端相水平相对;The same leveling device 25 is jointly configured with the two turning hinges, and the leveling device can adjust the turning angle of the grinding and turning frame in real time, and first adjust the grinding and turning frame to a horizontal position when the electric angle grinder is working, so that the electric angle grinder and the The wire ends of the steel bar are opposite to each other horizontally;

两滑块配置连接水平移动装置26,水平移动装置固定配置在机床上表面;水平移动装置为打磨翻转框架提供水平进退动作,并协同调平装置调节打磨翻转框架的翻转角度,使打磨翻转框架将电动角磨机的位置处于相对于钢筋套丝端相水平,并于水平方向使电动角磨机进给和退出,针对钢筋套丝端的端部进行端部角磨。The two sliders are configured to connect to the horizontal moving device 26, and the horizontal moving device is fixedly arranged on the upper surface of the machine tool; the horizontal moving device provides horizontal advance and retreat movements for the grinding flip frame, and cooperates with the leveling device to adjust the flip angle of the grinding flip frame, so that the grinding flip frame will The position of the electric angle grinder is at the level relative to the wire end of the steel bar, and the electric angle grinder is fed and withdrawn in the horizontal direction, and the end angle grinding is performed on the end of the wire end of the steel bar.

套丝主体由机体、电动机、减速箱、管子卡盘、板牙头、割刀架、进刀装置、冷却系统组成。The main body of threading is composed of body, motor, reduction box, pipe chuck, die head, cutter frame, feeding device and cooling system.

调平装置采用角度旋转电机27,角度旋转电机27共联两处翻转铰轴23,角度旋转电机控制翻转铰轴的翻转角度分别具有两个工作状态:工作状态一是翻转铰轴的翻转使打磨翻转框架向上翘起,使电动角磨机不参与针对钢筋的工作;工作状态二是翻转铰轴的翻转使打磨翻转框架下落翻转并使打磨翻转框架处于水平位置锁止,使电动角磨机于钢筋的相对水平位置对钢筋的套丝端进行打磨。The leveling device adopts an angle rotation motor 27, and the angle rotation motor 27 connects two turning hinge shafts 23 in total. The angle rotation motor controls the turning angle of the turning hinge shaft and has two working states respectively: the first working state is that the turning over of the turning hinge shaft makes grinding The overturning frame is tilted upwards, so that the electric angle grinder does not participate in the work on the steel bar; the second working state is the overturning of the overturning hinge shaft, so that the grinding and overturning frame falls and turns over and the grinding and overturning frame is locked in a horizontal position, so that the electric angle grinder is in the horizontal position. The relative horizontal position of the steel bar is used to grind the threaded end of the steel bar.

水平移动装置26采用在两个滑块的底端分别固定连接相对应的平移齿条28,各平移齿条与所在滑块对应的打磨进退光滑直轨杆相平行;The horizontal moving device 26 adopts the corresponding translation racks 28 respectively fixedly connected to the bottom ends of the two sliders, and each translation rack is parallel to the grinding and retreating smooth straight rail rods corresponding to the sliders;

两个平移齿条的底侧面上开设有沿各所在打磨进退光滑直轨杆长度跨度方向排列的啮合齿,啮合齿的齿牙朝下;On the bottom side of the two translational racks, there are meshing teeth arranged along the length span direction of each polished straight rail rod, and the teeth of the meshing teeth face downward;

机床上固定配置有两平移轴座29,两平移轴座之间架设平移通轴30,平移通轴的轴身上分别固联有两个平移齿轮31,两个平移齿轮分别相对应啮合两个平移齿条,平移通轴的操作端延伸并探出机床边缘固定连接有平移操作手轮32;Two translation shaft seats 29 are fixedly arranged on the machine tool, and a translation through shaft 30 is erected between the two translation shaft seats. Two translation gears 31 are fixedly connected to the shaft body of the translation through shaft respectively, and the two translation gears mesh with two translation gears respectively. The rack, the operating end of the translational through-axis extends and protrudes out of the edge of the machine tool and is fixedly connected with a translational operation handwheel 32;

平移操作手轮的正反转带动平移齿条与滑块沿打磨进退光滑直轨杆方向进退,并使打磨翻转框架水平移动进退。The positive and negative rotation of the translation operation hand wheel drives the translation rack and the slider to move forward and backward along the direction of the smooth straight rail bar for grinding and advancing and retreating, and makes the grinding and flipping frame move forward and backward horizontally.

套丝主体推进器14采用在两个套丝轨环套的底端分别固定连接相对应的推进齿条33,各推进齿条与所在套丝轨环套对应的套丝进退光滑直轨杆相平行;The threading main body propeller 14 adopts the bottom ends of two threading rail rings to be respectively fixedly connected to the corresponding advancing racks 33, and each advancing rack is connected to the threading advance and retreat smooth straight rail bar corresponding to the threading rail rings. parallel;

两个推进齿条的底侧面上开设有沿各所在套丝进退光滑直轨杆长度跨度方向排列的啮合齿,啮合齿的齿牙朝下;On the bottom side of the two propulsion racks, there are meshing teeth arranged along the length span direction of the smooth straight rail rod where the thread is advanced and retreated, and the teeth of the meshing teeth face downward;

机床上固定配置有两推进轴座34,两推进轴座之间架设推进通轴35,推进通轴的轴身上分别固联有两个推进齿轮36,两个推进齿轮分别相对应啮合两个推进齿条,推进通轴的操作端延伸并探出机床边缘固定连接有推进操作手轮37;Two propulsion shaft seats 34 are fixedly arranged on the machine tool, and a propulsion through shaft 35 is erected between the two propulsion shaft seats. Two propulsion gears 36 are fixedly connected to the shaft body of the propulsion through shaft respectively, and the two propulsion gears mesh with two propulsion gears respectively. The rack, the operating end of the propulsion through shaft extends and protrudes out of the edge of the machine tool and is fixedly connected with a propulsion operation handwheel 37;

推进操作手轮的正反转带动推进齿条与套丝轨环套沿套丝进退光滑直轨杆方向进退,并使套丝主体水平移动进退。The positive and negative rotation of the propulsion operation handwheel drives the propulsion rack and the threading rail ring to advance and retreat along the direction of the threading advance and retreat smooth straight rail rod, and makes the threading main body move forward and backward horizontally.

该钢筋套丝打磨一体机,包括套丝机构和打磨机构,套丝机构为通用型套丝机,打磨机构包括角磨机、旋转支架、调平装置、水平移动装置,两个机构组合到一起就可以实现套丝和打磨钢筋一体化操作。The all-in-one machine for steel wire threading and grinding includes a threading mechanism and a grinding mechanism. The threading mechanism is a general-purpose threading machine. The grinding mechanism includes an angle grinder, a rotating bracket, a leveling device, and a horizontal moving device. The two mechanisms are combined together. The integrated operation of threading and grinding steel bars can be realized.

套丝机构为现场施工常用的套丝机,作用为把钢筋端头部位一次快速直接滚制,使端头部位产生冷性硬化,从而提高强度,使钢筋丝头与母材相同。The threading mechanism is a threading machine commonly used in on-site construction. Its function is to quickly and directly roll the end of the steel bar at one time, so that the end will undergo cold hardening, thereby increasing the strength, and making the steel wire end the same as the base material.

打磨机构包括角磨机、旋转支架、调平装置、水平移动装置,其中:The grinding mechanism includes an angle grinder, a rotating bracket, a leveling device, and a horizontal moving device, among which:

角磨机用于钢筋端部打磨;Angle grinder is used for grinding the ends of steel bars;

打磨翻转框架用于支撑角磨机,调整机械在套丝作业与打磨作业之间转换的作用;The grinding turning frame is used to support the angle grinder and adjust the role of the machine in switching between threading operation and grinding operation;

调平装置用于调整角磨机与钢筋垂直的作用。条平装置也可采用杠杆原理,利用压接螺栓在远离翻转铰轴处对纵架的支撑或压接,利用螺栓的进给或退出机械式调节纵架的水平位置。The leveling device is used to adjust the vertical effect of the angle grinder and the steel bar. The bar leveling device can also use the principle of leverage, using crimping bolts to support or crimp the vertical frame at a place far away from the turning hinge axis, and using the feeding or withdrawal of the bolts to mechanically adjust the horizontal position of the vertical frame.

水平移动装置用于调整角磨机与钢筋端部的距离,控制打磨的长度。The horizontal moving device is used to adjust the distance between the angle grinder and the end of the steel bar, and control the length of grinding.

使用时,先利用套丝机构进行套丝作业;再使用打磨机构进行打磨作业:先利用旋转装置将角磨机粗略调整至水平位置,再利用调平装置将角磨机精确调整至与钢筋垂直的位置,开动角磨机,利用水平移动装置用于调整角磨机与钢筋端部的距离,控制打磨的长度。When in use, first use the threading mechanism for threading operations; then use the grinding mechanism for grinding operations: first use the rotating device to roughly adjust the angle grinder to a horizontal position, and then use the leveling device to precisely adjust the angle grinder to be perpendicular to the steel bar Start the angle grinder, use the horizontal moving device to adjust the distance between the angle grinder and the end of the steel bar, and control the length of grinding.

Claims (5)

1.一种钢筋套丝打磨一体机,其特征在于包括机床、套丝机构和打磨机构,1. A steel bar threading and grinding all-in-one machine, characterized in that it comprises a machine tool, a threading mechanism and a grinding mechanism, 套丝机构的套丝主体水平横卧在机床上表面,套丝主体底部固定连接有套丝机架,套丝机架的支脚部设置为套丝轨环套,The threading body of the threading mechanism lies horizontally on the upper surface of the machine tool. The bottom of the threading body is fixedly connected with a threading frame, and the legs of the threading frame are set as threading rail rings. 机床上表面固定连接有套丝进退轨架,套丝进退轨架上配置有套丝平行进退双轨,套丝平行进退双轨采用两根相平行的套丝进退光滑直轨杆固定架设在套丝进退轨架上;The upper surface of the machine tool is fixedly connected with a threaded advance and retreat rail frame. The threaded advance and retreat rail frame is equipped with a threaded parallel advance and retreat double track. on the rack; 套丝机架支脚部的套丝轨环套分别穿套在套丝进退光滑直轨杆的杆身上,并与套丝进退光滑直轨杆滑套式直线滑动连接,构成套丝滑轨滑动机构;The threading rail rings at the feet of the threading frame are respectively threaded on the rod body of the threading advance and retreat smooth straight rail rod, and connected with the threading advance and retreat smooth straight rail sliding sleeve type linear sliding connection to form a threading slide rail sliding mechanism ; 套丝进退轨架上配置有套丝进退终端限位挡块,套丝进退终端限位挡块限制套丝轨环套在套丝进退光滑直轨杆上的直线滑动范围;The threading advance and retreat rail frame is equipped with a threading advance and retreat terminal limit stopper, which limits the linear sliding range of the threading rail ring sleeve on the threading advance and retreat smooth straight rail rod; 套丝轨环套与套丝机架以及套丝主体固联为一整体的套丝机构;Threading track ring sleeve, threading frame and threading main body are fixedly connected as an integral threading mechanism; 两根套丝进退光滑直轨杆分别与套丝主体中心轴相平行;The two sets of thread advance and retreat smooth straight rails are respectively parallel to the central axis of the thread set main body; 套丝主体的前套丝工作端朝向钢筋紧固台,钢筋紧固台固定配置在机床上;钢筋紧固台上通过紧固钳紧固钢筋直体,钢筋直体的待套丝段朝向套丝主体,钢筋直体并与套丝主体同中心轴线设置;The front threading working end of the threading body faces the steel bar fastening table, which is fixedly arranged on the machine tool; the steel bar straight body is fastened by fastening pliers on the steel bar fastening table, and the steel bar straight body to be threaded section faces the sleeve The main body of the wire is a straight steel bar and is arranged on the same central axis as the main body of the thread; 机床上配置有套丝主体推进器;The machine tool is equipped with threading main thruster; 套丝进退轨架水平方向的外围的机床上固定设置有打磨机构的打磨进退轨架,打磨进退轨架上配置有打磨平行进退双轨,打磨平行进退双轨采用两根相平行的打磨进退光滑直轨杆固定架设在打磨进退轨架上;A grinding advance and retreat rail frame with a grinding mechanism is fixed on the peripheral machine tool in the horizontal direction of the wire thread advance and retreat rail frame. The grinding advance and retreat rail frame is equipped with a grinding parallel advance and retreat double rail. The pole is fixed on the grinding advance and retreat rail frame; 两根打磨进退光滑直轨杆与两根套丝进退光滑直轨杆互相平行;The two polished straight rails and the two threaded smooth straight rails are parallel to each other; 两根相平行的打磨进退光滑直轨杆的杆身上分别配置有滑块,两滑块上分别固定连接有打磨翻转架支脚,处于同一水平面上的两个打磨翻转架支脚的顶部铰接有打磨翻转框架,Sliders are respectively arranged on the body of the two parallel polished smooth straight rail rods, and the two sliders are respectively fixedly connected with the feet of the grinding turning frame. frame, 打磨翻转框架由横架以及横架两端固定连接的纵架固定连接,横架于水平横向固定架设在两个纵架的顶端,两个纵架互相平行且长度相同,两个纵架分别纵向布置且纵架的底端通过翻转铰轴铰接在打磨翻转架支脚的顶部;横架以及两个纵架三者共面;两个翻转铰轴处于同一中心轴线上;The grinding and turning frame is fixedly connected by the horizontal frame and the vertical frame fixedly connected at both ends of the horizontal frame. The horizontal frame is fixed on the top of the two vertical frames. Arrangement and the bottom end of the vertical frame is hinged on the top of the grinding flip frame leg through the flip hinge; the horizontal frame and the two vertical frames are in the same plane; the two flip hinges are on the same central axis; 打磨翻转框架通过翻转铰轴相对打磨翻转架支脚具有翻转自由度;The grinding and turning frame has a turning degree of freedom relative to the feet of the grinding turning frame through the turning hinge shaft; 横架中心处固定配置有电动角磨机,An electric angle grinder is fixed at the center of the horizontal frame. 两处翻转铰轴共同配置有同一调平装置,调平装置实时调节打磨翻转框架的翻转角度,并于电动角磨机工作时先将打磨翻转框架调节至水平位置,使电动角磨机与钢筋套丝端相水平相对;The two turning hinges are equipped with the same leveling device. The leveling device can adjust the turning angle of the grinding turning frame in real time. The ends of the sleeves are horizontally opposite; 两滑块配置连接水平移动装置,水平移动装置固定配置在机床上表面;水平移动装置为打磨翻转框架提供水平进退动作,并协同调平装置调节打磨翻转框架的翻转角度,使打磨翻转框架将电动角磨机的位置处于相对于钢筋套丝端相水平,并于水平方向使电动角磨机进给和退出,针对钢筋套丝端的端部进行端部角磨。The two sliders are connected to the horizontal moving device, which is fixed on the upper surface of the machine tool; the horizontal moving device provides horizontal forward and backward movements for the grinding and turning frame, and cooperates with the leveling device to adjust the turning angle of the grinding and turning frame, so that the grinding and turning frame will be electrically powered The position of the angle grinder is at the level relative to the wire end of the steel bar, and the electric angle grinder is fed and withdrawn in the horizontal direction, and the end angle grinding is performed on the end of the wire end of the steel bar. 2.根据权利要求1所述的一种钢筋套丝打磨一体机,其特征在于:套丝主体由机体、电动机、减速箱、管子卡盘、板牙头、割刀架、进刀装置、冷却系统组成。2. The all-in-one machine for steel wire threading and grinding according to claim 1, characterized in that: the main body of thread threading is composed of a machine body, a motor, a reduction box, a pipe chuck, a die head, a cutter frame, a knife feeder, and a cooling system composition. 3.根据权利要求1所述的一种钢筋套丝打磨一体机,其特征在于:调平装置采用角度旋转电机,角度旋转电机共联两处翻转铰轴,角度旋转电机控制翻转铰轴的翻转角度分别具有两个工作状态:工作状态一是翻转铰轴的翻转使打磨翻转框架向上翘起,使电动角磨机不参与针对钢筋的工作;工作状态二是翻转铰轴的翻转使打磨翻转框架下落翻转并使打磨翻转框架处于水平位置锁止,使电动角磨机于钢筋的相对水平位置对钢筋的套丝端进行打磨。3. The all-in-one machine for steel bar threading and grinding according to claim 1, characterized in that: the leveling device adopts an angle rotation motor, and the angle rotation motor is connected to two turning hinge shafts, and the angle rotation motor controls the turning of the turning hinge shaft The angle has two working states respectively: the first working state is that the turning of the turning hinge shaft makes the grinding and turning frame tilt up, so that the electric angle grinder does not participate in the work for the steel bar; the second working state is the turning of the turning hinge shaft to make the grinding turning frame Fall and turn over and make the grinding and flipping frame lock in the horizontal position, so that the electric angle grinder can grind the threaded end of the steel bar at the relative horizontal position of the steel bar. 4.根据权利要求1所述的一种钢筋套丝打磨一体机,其特征在于:水平移动装置采用在两个滑块的底端分别固定连接相对应的平移齿条,各平移齿条与所在滑块对应的打磨进退光滑直轨杆相平行;4. The all-in-one machine for steel bar threading and grinding according to claim 1, characterized in that: the horizontal moving device adopts the corresponding translation racks fixedly connected to the bottom ends of the two sliders respectively, and each translation rack is connected to the The sliding block corresponding to the grinding advance and retreat smooth straight rails are parallel to each other; 两个平移齿条的底侧面上开设有沿各所在打磨进退光滑直轨杆长度跨度方向排列的啮合齿,啮合齿的齿牙朝下;On the bottom side of the two translational racks, there are meshing teeth arranged along the length span direction of each polished straight rail rod, and the teeth of the meshing teeth face downward; 机床上固定配置有两平移轴座,两平移轴座之间架设平移通轴,平移通轴的轴身上分别固联有两个平移齿轮,两个平移齿轮分别相对应啮合两个平移齿条,平移通轴的操作端延伸并探出机床边缘固定连接有平移操作手轮;The machine tool is fixedly equipped with two translation shaft seats, and a translation through shaft is erected between the two translation shaft seats. Two translation gears are fixedly connected to the shaft bodies of the translation through shaft, and the two translation gears mesh with two translation racks respectively. The operating end of the translation through shaft extends and protrudes out of the edge of the machine tool and is fixedly connected with a translation operation handwheel; 平移操作手轮的正反转带动平移齿条与滑块沿打磨进退光滑直轨杆方向进退,并使打磨翻转框架水平移动进退。The positive and negative rotation of the translation operation hand wheel drives the translation rack and the slider to move forward and backward along the direction of the smooth straight rail bar for grinding and advancing and retreating, and makes the grinding and flipping frame move forward and backward horizontally. 5.根据权利要求1所述的一种钢筋套丝打磨一体机,其特征在于:套丝主体推进器采用在两个套丝轨环套的底端分别固定连接相对应的推进齿条,各推进齿条与所在套丝轨环套对应的套丝进退光滑直轨杆相平行;5. The all-in-one machine for steel threading and grinding according to claim 1, characterized in that: the threading body propeller is respectively fixedly connected to the corresponding propelling racks at the bottom ends of the two threading rail rings, each The advancing rack is parallel to the smooth straight rail bar corresponding to the threading rail ring where it is located; 两个推进齿条的底侧面上开设有沿各所在套丝进退光滑直轨杆长度跨度方向排列的啮合齿,啮合齿的齿牙朝下;On the bottom side of the two propulsion racks, there are meshing teeth arranged along the length span direction of the smooth straight rail rod where the thread is advanced and retreated, and the teeth of the meshing teeth face downward; 机床上固定配置有两推进轴座,两推进轴座之间架设推进通轴,推进通轴的轴身上分别固联有两个推进齿轮,两个推进齿轮分别相对应啮合两个推进齿条,推进通轴的操作端延伸并探出机床边缘固定连接有推进操作手轮;Two propulsion shaft seats are fixedly arranged on the machine tool, and a propulsion through shaft is erected between the two propulsion shaft seats. Two propulsion gears are fixedly connected to the shaft body of the propulsion through shaft, and the two propulsion gears mesh with two propulsion racks respectively. The operating end of the propulsion through shaft extends and protrudes out of the edge of the machine tool and is fixedly connected with a propulsion operation handwheel; 推进操作手轮的正反转带动推进齿条与套丝轨环套沿套丝进退光滑直轨杆方向进退,并使套丝主体水平移动进退。The positive and negative rotation of the propulsion operation handwheel drives the propulsion rack and the threading rail ring to advance and retreat along the direction of the threading advance and retreat smooth straight rail rod, and makes the threading main body move forward and backward horizontally.
CN201820212208.3U 2018-02-07 2018-02-07 A kind of reinforcing bar mantle fiber polishing all-in-one machine Active CN208067747U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110756708A (en) * 2019-10-25 2020-02-07 建科机械(天津)股份有限公司 Double-head multi-station thread rolling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110756708A (en) * 2019-10-25 2020-02-07 建科机械(天津)股份有限公司 Double-head multi-station thread rolling machine

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