CN208067427U - A kind of automation sheet shearing device - Google Patents
A kind of automation sheet shearing device Download PDFInfo
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- CN208067427U CN208067427U CN201721912147.3U CN201721912147U CN208067427U CN 208067427 U CN208067427 U CN 208067427U CN 201721912147 U CN201721912147 U CN 201721912147U CN 208067427 U CN208067427 U CN 208067427U
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- 238000010008 shearing Methods 0.000 title claims abstract description 55
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Abstract
本实用新型公开了一种自动化板材剪切装置,包括底板、收料装置和控制装置;所述底板上设置有剪切竖板,方形框两侧壁的滑动槽内设置有上刀片,方形框下侧壁上设置有下刀片,剪切电机的输出轴穿过剪切竖板,驱动盘上设有驱动凸柱,所述连接杆两端与从动凸柱和驱动凸柱相铰接;所述剪切竖板前方设置有送板装置,前输送带包覆在前滚轮外侧,前门形支架中部设置有前压料气缸,前压料气缸下端设有前压料板;所述剪切竖板后方设置有收料装置,后输送带包覆在后滚轮外侧,两块后支撑板上端之间连接有后门形支架,后压料气缸下端设有后压料板;本实用新型结构简单,自动化程度好,剪切精度高,可进行广泛推广应用。
The utility model discloses an automatic plate shearing device, which comprises a base plate, a material receiving device and a control device; the base plate is provided with a shear vertical plate, the sliding grooves on the two side walls of the square frame are provided with upper blades, and the square frame The lower side wall is provided with a lower blade, the output shaft of the shearing motor passes through the shearing riser, the driving disc is provided with a driving boss, and the two ends of the connecting rod are hinged with the driven boss and the driving boss; A plate feeding device is arranged in front of the shearing vertical plate, the front conveyor belt is covered on the outside of the front roller, the middle part of the front door-shaped support is provided with a front pressing cylinder, and the lower end of the front pressing cylinder is provided with a front pressing plate; the shearing vertical There is a receiving device behind the plate, the rear conveyor belt is covered on the outside of the rear roller, a rear door-shaped bracket is connected between the upper ends of the two rear supporting plates, and a rear pressing plate is provided at the lower end of the rear pressing cylinder; the utility model has a simple structure. The automatic degree is good, the cutting precision is high, and it can be widely popularized and applied.
Description
【技术领域】【Technical field】
本实用新型涉及剪切装置的技术领域,特别是自动化板材剪切装置的技术领域。The utility model relates to the technical field of shearing devices, in particular to the technical field of automatic plate shearing devices.
【背景技术】【Background technique】
剪板机是借助运动的上刀片和固定的下刀片,并采用合理的间隙,以对各种厚度的金属板材施加剪切力,使得板材按需要的尺寸断裂分离。目前所使用的剪板机在操作时,一般都是人工进行送料,然后进行剪切,剪切的大小一般需要进行划线等等,不仅剪切效率低,还十分费力,操作人员工作强度大,还存在极大的安全隐患,针对这样的问题,有必要对剪板机进行改进设计。The shearing machine uses a moving upper blade and a fixed lower blade, and adopts a reasonable gap to apply shearing force to metal sheets of various thicknesses, so that the sheets are broken and separated according to the required size. At present, the shearing machine currently used is generally fed manually, and then cut, and the size of the cut generally needs to be marked, etc., not only the cutting efficiency is low, but also very laborious, and the operator's work intensity is high. , There is also a great potential safety hazard. In view of such problems, it is necessary to improve the design of the shearing machine.
【实用新型内容】【Content of utility model】
本实用新型的目的就是解决现有技术中的问题,提出一种自动化板材剪切装置,能够使剪板机自动送料和出料,自动确定需要的尺寸,操作简单,安全性能好。The purpose of this utility model is to solve the problems in the prior art, and propose an automatic plate shearing device, which can automatically feed and discharge the plate shears, automatically determine the required size, and is easy to operate and has good safety performance.
为实现上述目的,本实用新型提出了一种自动化板材剪切装置,包括底板、剪切竖板、方形框、剪切电机、驱动盘、连接杆、送板装置、收料装置和控制装置;所述底板上设置有剪切竖板,剪切竖板中部开设方形框两侧壁的滑动槽内设置有上刀片,上刀片与滑动槽形成滑动配合,方形框下侧壁上设置有下刀片,剪切竖板上端一侧安装有剪切电机,剪切电机的输出轴穿过剪切竖板,剪切电机的输出轴一端设置有驱动盘,驱动凸柱偏心设置有在驱动盘上,所述连接杆一端与驱动盘相铰接,连接杆的另一端与上刀片中部的从动凸柱相铰接,剪切竖板侧壁上设置有控制装置;所述剪切竖板前方设置有送板装置,送板装置的两块前支撑板之间设置有若干前滚轮,前输送带包覆在前滚轮外侧,两块前支撑板上端之间连接有前门形支架,前门形支架中部设置有前压料气缸,前压料气缸的气缸杆一端设置有前压料板,一块前支撑板一侧还设置有送板电机,送板电机与一个前滚轮传动连接;所述剪切竖板后方设置有收料装置,收料装置的两块后支撑板之间设置有若干后滚轮,后输送带包覆在后滚轮外侧,两块后支撑板上端之间连接有后门形支架,后压料气缸设置在后门形支架中部,后压料气缸的气缸杆下端连接有后压料板,一块后支撑板的外侧壁上设置有收板电机和小支架,小支架滑动设置有红外传感器。In order to achieve the above purpose, the utility model proposes an automatic plate shearing device, which includes a bottom plate, a shearing vertical plate, a square frame, a shearing motor, a drive plate, a connecting rod, a plate feeding device, a material receiving device and a control device; The bottom plate is provided with a shearing vertical plate, the middle part of the shearing vertical plate is provided with an upper blade in the sliding groove on the two side walls of the square frame, the upper blade and the sliding groove form a sliding fit, and the lower side wall of the square frame is provided with a lower blade , a shearing motor is installed on the upper side of the shearing riser, the output shaft of the shearing motor passes through the shearing riser, a driving disc is arranged at one end of the output shaft of the shearing motor, and the driving boss is eccentrically arranged on the driving disc, One end of the connecting rod is hinged to the drive plate, the other end of the connecting rod is hinged to the driven post in the middle of the upper blade, and a control device is arranged on the side wall of the shearing riser; Plate device, there are several front rollers between the two front support plates of the plate feeding device, the front conveyor belt is covered on the outside of the front rollers, the front door-shaped bracket is connected between the tops of the two front support plates, and the middle part of the front door-shaped bracket is set. Front pressing cylinder, one end of the cylinder rod of the front pressing cylinder is provided with a front pressing plate, one side of a front support plate is also provided with a plate feeding motor, and the plate feeding motor is connected with a front roller; the rear of the shear vertical plate A receiving device is provided, and a number of rear rollers are arranged between the two rear support plates of the material receiving device. The rear conveyor belt is covered on the outside of the rear rollers. The cylinder is arranged in the middle part of the rear door-shaped support, and the cylinder rod lower end of the rear binder cylinder is connected with a rear binder plate.
作为优选,所述前输送带和后输送带上表面分别与下刀片的刀刃相平齐;所述前压料板的宽度大于相邻两个前滚轮的中心距;所述后压料板的宽度大于相邻两个后滚轮的中心距。As preferably, the upper surfaces of the front conveyor belt and the rear conveyor belt are respectively flush with the blade of the lower blade; the width of the front pressing plate is greater than the center distance between two adjacent front rollers; The width is greater than the center distance between two adjacent rear rollers.
作为优选,所述控制装置分别与前压料气缸的电磁气动阀、后压料气缸的电磁气动阀、红外传感器、送板电机以及收板电机之间电连接。Preferably, the control device is electrically connected to the electromagnetic pneumatic valve of the front pressing cylinder, the electromagnetic pneumatic valve of the rear pressing cylinder, the infrared sensor, the board feeding motor and the board receiving motor, respectively.
本实用新型的有益效果:本实用新型通过将装置上设置有剪切装置、送板装置和收料装置装置,通过送板电机和收板电机实现板材自动送板、剪切和收板,自动化程度高,剪切效果好;送板装置的前门形支架上设置有前压料气缸,收料装置的后门形支架上设置有后压料气缸,可以方便进行板材固定,从而方便板材的剪切;后支撑板一侧设置的小支架上滑动设置有红外传感器,可以检测板材是否到位,保证剪切板的良好尺寸精度;本实用新型结构简单,使用方便,自动化程度好,剪切精度高,可以进行广泛推广和应用。Beneficial effects of the utility model: the utility model is equipped with a shearing device, a plate feeding device and a material receiving device on the device, and realizes automatic plate feeding, cutting and receiving of the plate through the plate feeding motor and the plate receiving motor, and the automation High degree, good shearing effect; the front door-shaped bracket of the feeding device is equipped with a front pressing cylinder, and the rear door-shaped bracket of the receiving device is equipped with a rear pressing cylinder, which can facilitate the fixing of the board, thus facilitating the shearing of the board The small bracket set on one side of the rear support plate is slidingly equipped with an infrared sensor, which can detect whether the plate is in place and ensure the good dimensional accuracy of the shear plate; the utility model is simple in structure, easy to use, good in automation, and high in cutting accuracy. It can be widely promoted and applied.
本实用新型的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】【Description of drawings】
图1是本实用新型一种自动化板材剪切装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of automatic plate shearing device of the present utility model;
图2是本实用新型一种自动化板材剪切装置的另一立体结构示意图;Fig. 2 is another three-dimensional structural schematic diagram of an automatic plate shearing device of the present invention;
图3是本实用新型一种自动化板材剪切装置的立体局部放大示意图。Fig. 3 is a three-dimensional partially enlarged schematic view of an automatic plate shearing device of the present invention.
图中:1-底板、2-剪切竖板、3-方形框、4-滑动槽、5-上刀片、6-下刀片、 7-剪切电机、8-驱动盘、9-驱动凸柱、10-从动凸柱、11-连接杆、12-送板装置、 13-前支撑板、14-前滚轮、15-前输送带、16-送板电机、17-前门形支架、18- 前压料气缸、19-前压料板、20-收料装置、21-后支撑板、22-后滚轮、23-后输送带、24-后门形支架、25-后压料气缸、26-后压料板、27-收板电机、28-小支架、29-红外传感器、30-控制装置。In the figure: 1-bottom plate, 2-shear vertical plate, 3-square frame, 4-sliding groove, 5-upper blade, 6-lower blade, 7-shear motor, 8-drive plate, 9-drive boss , 10-driven boss, 11-connecting rod, 12-plate feeding device, 13-front support plate, 14-front roller, 15-front conveyor belt, 16-plate feeding motor, 17-front door-shaped bracket, 18- Front pressing cylinder, 19-front pressing plate, 20-receiving device, 21-rear support plate, 22-rear roller, 23-rear conveyor belt, 24-rear door-shaped bracket, 25-rear pressing cylinder, 26- Rear pressing plate, 27-retracting board motor, 28-small bracket, 29-infrared sensor, 30-control device.
【具体实施方式】【Detailed ways】
参阅图1、图2和图3,本实用新型一种自动化板材剪切装置,包括底板1、剪切竖板2、方形框3、剪切电机7、驱动盘8、连接杆11、送板装置12、收料装置20和控制装置30;所述底板1上设置有剪切竖板2,剪切竖板2中部开设方形框3两侧壁的滑动槽4内设置有上刀片5,上刀片5与滑动槽4形成滑动配合,方形框3下侧壁上设置有下刀片6,剪切竖板2上端一侧安装有剪切电机7,剪切电机7的输出轴穿过剪切竖板2,剪切电机7的输出轴一端设置有驱动盘8,驱动凸柱9偏心设置有在驱动盘8上,所述连接杆11一端与驱动盘8相铰接,连接杆11的另一端与上刀片5中部的从动凸柱10相铰接,剪切竖板2侧壁上设置有控制装置30;所述剪切竖板2前方设置有送板装置12,送板装置12的两块前支撑板13之间设置有若干前滚轮14,前输送带15包覆在前滚轮14 外侧,两块前支撑板13上端之间连接有前门形支架17,前门形支架17中部设置有前压料气缸18,前压料气缸18的气缸杆一端设置有前压料板19,一块前支撑板13一侧还设置有送板电机16,送板电机16与一个前滚轮14传动连接;所述剪切竖板2后方设置有收料装置20,收料装置20的两块后支撑板21之间设置有若干后滚轮22,后输送带23包覆在后滚轮22外侧,两块后支撑板21上端之间连接有后门形支架24,后压料气缸25设置在后门形支架24中部,后压料气缸25的气缸杆下端连接有后压料板26,一块后支撑板21的外侧壁上设置有收板电机27和小支架28,小支架28滑动设置有红外传感器29;所述前输送带15和后输送带23上表面分别与下刀片6的刀刃相平齐;所述前压料板19的宽度大于相邻两个前滚轮14的中心距;所述后压料板26的宽度大于相邻两个后滚轮22的中心距;所述控制装置30分别与前压料气缸18的电磁气动阀、后压料气缸25的电磁气动阀、红外传感器29、送板电机16以及收板电机27之间电连接。Referring to Fig. 1, Fig. 2 and Fig. 3, an automatic plate shearing device of the present invention includes a bottom plate 1, a shearing vertical plate 2, a square frame 3, a shearing motor 7, a drive plate 8, a connecting rod 11, a plate feeding Device 12, receiving device 20 and control device 30; the bottom plate 1 is provided with a shearing riser 2, and the middle part of the shearing riser 2 is provided with an upper blade 5 in the sliding groove 4 on both sides of the square frame 3, and the upper The blade 5 forms a sliding fit with the sliding groove 4, the lower blade 6 is arranged on the lower side wall of the square frame 3, and a shear motor 7 is installed on one side of the upper end of the shear vertical plate 2, and the output shaft of the shear motor 7 passes through the shear vertical plate. plate 2, one end of the output shaft of the shearing motor 7 is provided with a drive plate 8, and the drive boss 9 is eccentrically arranged on the drive plate 8, and one end of the connecting rod 11 is hinged with the drive plate 8, and the other end of the connecting rod 11 is connected to the drive plate 8. The driven boss 10 in the middle of the upper blade 5 is hinged, and the side wall of the shear riser 2 is provided with a control device 30; A number of front rollers 14 are arranged between the support plates 13, and the front conveyor belt 15 is covered on the outside of the front rollers 14. A front door-shaped bracket 17 is connected between the upper ends of the two front support plates 13, and a front pressing material is arranged in the middle of the front door-shaped bracket 17. Cylinder 18, one end of the cylinder rod of the front pressing material cylinder 18 is provided with a front pressing plate 19, and a front supporting plate 13 side is also provided with a plate-feeding motor 16, and the plate-feeding motor 16 is connected with a front roller 14 transmission; A material receiving device 20 is arranged behind the cutting vertical board 2, and several rear rollers 22 are arranged between the two rear support plates 21 of the material receiving device 20. The rear conveyor belt 23 is coated on the outside of the rear roller 22, and the two rear support plates 21 A rear door-shaped support 24 is connected between the upper ends, and the rear binder cylinder 25 is arranged on the rear door-shaped support 24 middle parts. There is a plate receiving motor 27 and a small bracket 28, and the small bracket 28 is slidably provided with an infrared sensor 29; the upper surfaces of the front conveyor belt 15 and the rear conveyor belt 23 are respectively flush with the edge of the lower blade 6; The width of 19 is greater than the center-to-center distance of two adjacent front rollers 14; the width of the rear binder plate 26 is greater than the center-to-center distance of two adjacent rear rollers 22; The pneumatic valve, the electromagnetic pneumatic valve of the rear pressing material cylinder 25, the infrared sensor 29, the plate delivery motor 16 and the plate receiving motor 27 are electrically connected.
本实用新型工作过程:The working process of the utility model:
本实用新型一种自动化板材剪切装置在工作过程中,将需要剪切的板材放置到前输送带15上,控制装置30控制送板电机16使得前滚轮14带动前输送带15移动,从而将板材通过上刀片5与下刀片6的缝隙运动到后输送带上,控制装置30控制收板电机27的后滚轮22转动,使得后输送带23移动辅助板材移动,当红外传感器29检测到板材时,表明已经是需要剪切的尺寸,此时送板电机16与收板电机27停止转动,前压料气缸18带动前压料板19压住板材,后压料气缸25带动后压料板26压住板材,然后剪切电机7转动带动驱动盘8 转动,在连接杆11的作用下,上刀片5在滑动槽4内向下运动,上刀片5与下刀片6配合完成剪切,然后前压料板19和后压料板26向上运动松开板材,收板电机27转动使得后输送带23将剪切好的板材运到制定位置,如此循环,完成板材的自动剪切;板材的剪切尺寸可以通过调节红外传感器29在小支架28 上的不同位置来完成。In the working process of an automatic plate shearing device of the present invention, the plate to be cut is placed on the front conveyor belt 15, and the control device 30 controls the plate feeding motor 16 so that the front roller 14 drives the front conveyor belt 15 to move, thereby The board moves to the rear conveyor belt through the gap between the upper blade 5 and the lower blade 6. The control device 30 controls the rotation of the rear roller 22 of the board receiving motor 27, so that the rear conveyor belt 23 moves to assist the board to move. When the infrared sensor 29 detects the board , indicating that it is the size that needs to be cut. At this time, the plate feeding motor 16 and the plate receiving motor 27 stop rotating, the front pressing cylinder 18 drives the front pressing plate 19 to press the plate, and the rear pressing cylinder 25 drives the rear pressing plate 26 Press the plate, then the shearing motor 7 rotates to drive the drive plate 8 to rotate. Under the action of the connecting rod 11, the upper blade 5 moves downward in the slide groove 4, and the upper blade 5 cooperates with the lower blade 6 to complete the shearing, and then presses forward The material plate 19 and the rear pressing plate 26 move upward to release the plate, and the plate receiving motor 27 rotates so that the rear conveyor belt 23 transports the cut plate to the designated position, and this cycle completes the automatic shearing of the plate; the shearing of the plate The size can be accomplished by adjusting different positions of the infrared sensor 29 on the small bracket 28 .
本实用新型通过将装置上设置有剪切装置、送板装置12和收料装置20,通过送板电机16和收板电机27实现板材自动送板、剪切和收板,自动化程度高,剪切效果好;送板装置12的前门形支架17上设置有前压料气缸18,收料装置 20的后门形支架24上设置有后压料气缸25,可以方便进行板材固定,从而方便板材的剪切;后支撑板21一侧设置的小支架28上滑动设置有红外传感器29,可以检测板材是否到位,保证剪切板的良好尺寸精度;本实用新型结构简单,使用方便,自动化程度好,剪切精度高,可以进行广泛推广和应用。The utility model is equipped with a shearing device, a board feeding device 12 and a material receiving device 20 on the device, and realizes automatic board feeding, shearing and receiving of the board through the board feeding motor 16 and the board receiving motor 27, and the degree of automation is high. The cutting effect is good; the front door-shaped bracket 17 of the feeding device 12 is provided with a front pressing cylinder 18, and the rear door-shaped bracket 24 of the material receiving device 20 is provided with a rear pressing cylinder 25, which can facilitate the fixing of the board, thereby facilitating the cutting of the board. Shearing; the small bracket 28 provided on one side of the rear support plate 21 is slidably provided with an infrared sensor 29, which can detect whether the plate is in place and ensure the good dimensional accuracy of the shearing plate; the utility model is simple in structure, easy to use, and has a good degree of automation. The cutting precision is high, and it can be widely popularized and applied.
上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型简单变换后的方案均属于本实用新型的保护范围。The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any scheme after a simple transformation of the utility model belongs to the protection scope of the utility model.
Claims (3)
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CN201721912147.3U CN208067427U (en) | 2017-12-30 | 2017-12-30 | A kind of automation sheet shearing device |
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CN201721912147.3U CN208067427U (en) | 2017-12-30 | 2017-12-30 | A kind of automation sheet shearing device |
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CN201721912147.3U Expired - Fee Related CN208067427U (en) | 2017-12-30 | 2017-12-30 | A kind of automation sheet shearing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109732134A (en) * | 2018-11-26 | 2019-05-10 | 安徽省通快数控机床制造有限公司 | A kind of efficient plate shearing machine |
CN112620765A (en) * | 2020-11-19 | 2021-04-09 | 陈云 | Coiled material equidistance cutting equipment |
-
2017
- 2017-12-30 CN CN201721912147.3U patent/CN208067427U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109732134A (en) * | 2018-11-26 | 2019-05-10 | 安徽省通快数控机床制造有限公司 | A kind of efficient plate shearing machine |
CN112620765A (en) * | 2020-11-19 | 2021-04-09 | 陈云 | Coiled material equidistance cutting equipment |
CN112620765B (en) * | 2020-11-19 | 2022-04-12 | 广东酷设家居科技有限公司 | Coiled material equidistance cutting equipment |
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