CN208051070U - A new type of fixture for processing spiral bevel gears - Google Patents
A new type of fixture for processing spiral bevel gears Download PDFInfo
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- CN208051070U CN208051070U CN201820573432.5U CN201820573432U CN208051070U CN 208051070 U CN208051070 U CN 208051070U CN 201820573432 U CN201820573432 U CN 201820573432U CN 208051070 U CN208051070 U CN 208051070U
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- bevel gear
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Abstract
Description
技术领域technical field
本实用新型涉及一种齿轮加工装置,具体涉及一种新型螺旋锥齿轮加工夹具,属于机械加工设备技术领域。The utility model relates to a gear processing device, in particular to a novel spiral bevel gear processing fixture, which belongs to the technical field of mechanical processing equipment.
背景技术Background technique
螺旋锥齿轮因其承载能力强、传动平稳、传动效率高,被广泛应用于航空、车辆及车床领域,但因其齿面结构的特殊性,铣齿加工相对其它齿轮较困难,主要是定位较难,现有技术大都采用孔定位结构,该结构安装简单,定位准确,但是在机加工结束后拆卸工件时因工作件轴向位移形成负压,工作件很难从夹头结构中卸下;而采用卡盘定位的夹具虽然处理结束后工件不会卡住,但是卡盘松紧均采用人工转轮的方式实现,效率低,费时费力,另外也容易因卡盘抓握不稳造成工件滑动,因误加工而损坏齿轮。Spiral bevel gears are widely used in the fields of aviation, vehicles and lathes because of their strong load-carrying capacity, stable transmission and high transmission efficiency. Difficult, the existing technology mostly adopts the hole positioning structure, the structure is easy to install and the positioning is accurate, but when the workpiece is disassembled after machining, a negative pressure is formed due to the axial displacement of the workpiece, and it is difficult to remove the workpiece from the chuck structure; However, although the workpiece is not stuck after the processing of the fixture using the chuck, the tension of the chuck is achieved by manual wheel, which is inefficient, time-consuming and laborious. In addition, it is easy to cause the workpiece to slip due to the unstable grip of the chuck. Damaged gears due to incorrect machining.
发明内容Contents of the invention
为解决上述问题,本实用新型提出了一种新型螺旋锥齿轮加工夹具,既可实现夹紧操作,且不会在夹持过程中损坏螺旋锥齿轮,加工效果好。In order to solve the above problems, the utility model proposes a novel spiral bevel gear processing fixture, which can realize the clamping operation without damaging the spiral bevel gear during the clamping process, and the processing effect is good.
本实用新型的新型螺旋锥齿轮加工夹具,包括工件箱;所述工件箱包括箱体,及安装于箱体底部的A轴回转台,及安装于A轴回转台上的夹持组件;所述夹持组件包括升降气缸,及通过锁紧螺母安装于升降气缸其伸缩端的拉杆,及与拉杆铰接的夹持块;所述拉杆内部通过转销活动安装有定位块;所述拉杆其背离升降气缸一端安装有限位挡板;所述限位挡板其下底面安装有伸缩气缸;所述伸缩气缸其伸缩端连接有推块;所述推块活动设置于定位块上方;两所述夹持块对称设置于拉杆两侧,且每一所述夹持块内侧均设置有弧形夹持槽;夹持时,将待加工工件(螺旋锥齿轮)放置于随动盘上,升降气缸动作,推动拉杆上升,使得拉杆和限位挡板穿过螺旋锥齿轮,并位于螺旋锥齿轮上方;接着,伸缩气缸动作,带动推块下降,并利用推块推动定位块转动,从而将夹持块从拉杆的凹槽中推出;之后,升降气缸带动拉杆下降,使得夹持块的弧形夹持槽与螺旋锥齿轮中央的凸台贴合,此时,伸缩气缸带动推块上升,升降气缸继续带动拉杆下降,直至夹持块的弧形夹持槽与螺旋锥齿轮中央的凸台压紧,完成夹持。The novel spiral bevel gear processing fixture of the utility model includes a workpiece box; the workpiece box includes a box body, an A-axis turntable installed at the bottom of the box body, and a clamping assembly installed on the A-axis turntable; The clamping assembly includes a lifting cylinder, a pull rod installed on the telescopic end of the lifting cylinder through a lock nut, and a clamping block hinged with the pull rod; a positioning block is installed inside the pull rod through a re-pin movement; the pull rod is away from the lifting cylinder One end is equipped with a limit baffle; the bottom surface of the limit baffle is equipped with a telescopic cylinder; the telescopic end of the telescopic cylinder is connected with a push block; the push block is movable above the positioning block; the two clamping blocks It is symmetrically arranged on both sides of the pull rod, and each of the clamping blocks is provided with an arc-shaped clamping groove; when clamping, place the workpiece (spiral bevel gear) to be processed on the follower plate, and the lifting cylinder moves to push The pull rod rises, so that the pull rod and the limit baffle pass through the spiral bevel gear and are located above the spiral bevel gear; then, the telescopic cylinder moves to drive the push block down, and uses the push block to push the positioning block to rotate, thereby moving the clamping block from the pull rod Then, the lifting cylinder drives the pull rod down, so that the arc-shaped clamping groove of the clamping block fits with the boss in the center of the spiral bevel gear. At this time, the telescopic cylinder drives the push block to rise, and the lifting cylinder continues to drive the pull rod Lower until the arc-shaped clamping groove of the clamping block is pressed against the boss in the center of the spiral bevel gear, and the clamping is completed.
进一步地,所述工件箱其侧面通过B轴回转台活动安装于机床上。Further, the side of the workpiece box is movably installed on the machine tool through the B-axis turntable.
进一步地,所述箱体顶部通过轴承安装有用于放置待加工工件的随动盘;夹持前,所述限位挡板设置于随动盘内侧。Further, the top of the box is equipped with a follower plate for placing workpieces to be processed through bearings; before clamping, the limit baffle is arranged inside the follower plate.
进一步地,所述拉杆两侧沿其轴向开设有用于安装夹持块的凹槽;夹持前,所述夹持块位于拉杆两侧的凹槽内,且夹持块其内侧壁与定位块其外侧壁紧贴。Further, grooves for installing clamping blocks are provided on both sides of the pull rod along its axial direction; before clamping, the clamping blocks are located in the grooves on both sides of the pull rod, and the inner side wall of the clamping block is aligned with the positioning The block is tightly attached to its outer wall.
进一步地,所述拉杆其背离限位挡板一侧安装有下限位块。Further, a lower limit block is installed on the side of the pull rod away from the limit baffle.
进一步地,所述升降气缸固定于A轴回转台其转台上。Further, the lifting cylinder is fixed on the turntable of the A-axis turntable.
本实用新型与现有技术相比较,本实用新型的新型螺旋锥齿轮加工夹具,结构简单,操作方便;设置限位挡板,可对夹持块的转动角度进行限制;通过在夹持块内侧设置弧形夹持槽,既可实现夹紧操作,且不会在夹持过程中损坏螺旋锥齿轮,加工效果好。Compared with the prior art, the utility model has a novel spiral bevel gear processing fixture of the utility model, which has a simple structure and is easy to operate; a limit baffle is set to limit the rotation angle of the clamping block; The arc-shaped clamping groove can realize the clamping operation without damaging the spiral bevel gear during the clamping process, and the processing effect is good.
附图说明Description of drawings
图1是本实用新型的工件箱结构示意图。Fig. 1 is the structural representation of the workpiece case of the present utility model.
图2是本实用新型的夹持状态下的夹持组件结构示意图。Fig. 2 is a structural schematic diagram of the clamping assembly in the clamping state of the present invention.
附图中各部件标注为:1-箱体,2-A轴回转台,3-夹持组件,31-升降气缸,32-锁紧螺母,33-拉杆,34-夹持块,35-定位块,36-限位挡板,37-伸缩气缸,38-推块,39-弧形夹持槽,310-凹槽,311-下限位块,312-转销,4-B轴回转台,5-轴承,6-随动盘。The parts in the drawings are marked as: 1-box, 2-A-axis rotary table, 3-clamping assembly, 31-lifting cylinder, 32-lock nut, 33-tie rod, 34-clamping block, 35-positioning Block, 36-limit baffle, 37-telescopic cylinder, 38-push block, 39-arc clamping groove, 310-groove, 311-lower limit block, 312-revolving pin, 4-B axis turntable, 5-bearing, 6-follower plate.
具体实施方式Detailed ways
如图1和图2所示的新型螺旋锥齿轮加工夹具,包括工件箱;所述工件箱包括箱体1,及安装于箱体1底部的A轴回转台2,及安装于A轴回转台2上的夹持组件3;所述夹持组件3包括升降气缸31,及通过锁紧螺母32安装于升降气缸31其伸缩端的拉杆33,及与拉杆33铰接的夹持块34;所述拉杆33内部通过转销312活动安装有定位块35;所述拉杆33其背离升降气缸31一端安装有限位挡板36;所述限位挡板36其下底面安装有伸缩气缸37;所述伸缩气缸37其伸缩端连接有推块38;所述推块38活动设置于定位块35上方;两所述夹持块34对称设置于拉杆33两侧,且每一所述夹持块34内侧均设置有弧形夹持槽39。The new spiral bevel gear processing fixture shown in Figure 1 and Figure 2 includes a workpiece box; the workpiece box includes a box body 1, an A-axis rotary table 2 installed at the bottom of the box body 1, and an A-axis rotary table 2 on the clamping assembly 3; the clamping assembly 3 includes a lifting cylinder 31, and a pull rod 33 installed on the telescopic end of the lifting cylinder 31 through a lock nut 32, and a clamping block 34 hinged with the pull rod 33; the pull rod The inside of 33 is equipped with a positioning block 35 through the revolving pin 312; the limit baffle 36 is installed on the end of the pull rod 33 which is away from the lifting cylinder 31; the bottom surface of the limit baffle 36 is equipped with a telescopic cylinder 37; 37, its telescoping end is connected with a push block 38; the push block 38 is movably arranged above the positioning block 35; Arc clamping groove 39 is arranged.
所述工件箱其侧面通过B轴回转台4活动安装于机床上。Its side of described workpiece box is installed on the lathe through B-axis rotary table 4 movably.
所述箱体1顶部通过轴承5安装有用于放置待加工工件的随动盘6;夹持前,所述限位挡板36设置于随动盘6内侧。The top of the box body 1 is installed with a follower plate 6 for placing workpieces to be processed through bearings 5; before clamping, the limit baffle 36 is arranged inside the follower plate 6.
所述拉杆33两侧沿其轴向开设有用于安装夹持块34的凹槽310;夹持前,所述夹持块34位于拉杆33两侧的凹槽310内,且夹持块34其内侧壁与定位块35其外侧壁紧贴。Both sides of the pull rod 33 are provided with a groove 310 for installing the clamping block 34 along its axial direction; before clamping, the clamping block 34 is located in the groove 310 on both sides of the pull rod 33, and the clamping block 34 is The inner sidewall is in close contact with the outer sidewall of the positioning block 35 .
所述拉杆33其背离限位挡板36一侧安装有下限位块311。A lower limit block 311 is installed on the side of the pull rod 33 away from the limit baffle 36 .
所述升降气缸31固定于A轴回转台2其转台上。The lifting cylinder 31 is fixed on the turntable of the A-axis turntable 2 .
本实用新型的新型螺旋锥齿轮加工夹具,夹持时,将待加工工件(螺旋锥齿轮)放置于随动盘上,升降气缸动作,推动拉杆上升,使得拉杆和限位挡板穿过螺旋锥齿轮,并位于螺旋锥齿轮上方;接着,伸缩气缸动作,带动推块下降,并利用推块推动定位块转动,从而将夹持块从拉杆的凹槽中推出;之后,升降气缸带动拉杆下降,使得夹持块的弧形夹持槽与螺旋锥齿轮中央的凸台贴合,此时,伸缩气缸带动推块上升,升降气缸继续带动拉杆下降,直至夹持块的弧形夹持槽与螺旋锥齿轮中央的凸台压紧,完成夹持;设置限位挡板,可对夹持块的转动角度进行限制;通过在夹持块内侧设置弧形夹持槽,既可实现夹紧操作,且不会在夹持过程中损坏螺旋锥齿轮,加工效果好。The novel spiral bevel gear processing fixture of the utility model, when clamping, place the workpiece (spiral bevel gear) to be processed on the follower plate, and the lifting cylinder acts to push the pull rod up, so that the pull rod and the limit baffle pass through the spiral cone The gear is located above the spiral bevel gear; then, the telescopic cylinder acts to drive the push block down, and uses the push block to push the positioning block to rotate, thereby pushing the clamping block out of the groove of the tie rod; after that, the lifting cylinder drives the pull rod down, Make the arc-shaped clamping groove of the clamping block fit with the boss in the center of the spiral bevel gear. At this time, the telescopic cylinder drives the push block to rise, and the lifting cylinder continues to drive the pull rod down until the arc-shaped clamping groove of the clamping block meets the spiral bevel gear. The boss in the center of the bevel gear is pressed to complete the clamping; the limit baffle is set to limit the rotation angle of the clamping block; the clamping operation can be realized by setting an arc-shaped clamping groove inside the clamping block, And the spiral bevel gear will not be damaged during the clamping process, and the processing effect is good.
上述实施例,仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above-mentioned embodiments are only preferred implementation modes of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the utility model are all included in the scope of the patent application of the utility model Inside.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820573432.5U CN208051070U (en) | 2018-04-21 | 2018-04-21 | A new type of fixture for processing spiral bevel gears |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820573432.5U CN208051070U (en) | 2018-04-21 | 2018-04-21 | A new type of fixture for processing spiral bevel gears |
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| Publication Number | Publication Date |
|---|---|
| CN208051070U true CN208051070U (en) | 2018-11-06 |
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| CN201820573432.5U Expired - Fee Related CN208051070U (en) | 2018-04-21 | 2018-04-21 | A new type of fixture for processing spiral bevel gears |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117381076A (en) * | 2023-12-11 | 2024-01-12 | 常州德劢精密传动有限公司 | A bevel gear processing fixture |
-
2018
- 2018-04-21 CN CN201820573432.5U patent/CN208051070U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117381076A (en) * | 2023-12-11 | 2024-01-12 | 常州德劢精密传动有限公司 | A bevel gear processing fixture |
| CN117381076B (en) * | 2023-12-11 | 2024-02-20 | 常州德劢精密传动有限公司 | Bevel gear machining clamp |
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