CN208043609U - A kind of air flux tester - Google Patents

A kind of air flux tester Download PDF

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Publication number
CN208043609U
CN208043609U CN201820307119.7U CN201820307119U CN208043609U CN 208043609 U CN208043609 U CN 208043609U CN 201820307119 U CN201820307119 U CN 201820307119U CN 208043609 U CN208043609 U CN 208043609U
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fixing piece
film
air flux
driving
drive
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张文广
郭卫东
颜秉敬
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Shanghai Normal Membrane Material Technology Co ltd
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Shanghai Nuzhen Chemical New Material Co Ltd
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Abstract

本实用新型提供了一种空气通量测试仪,包括主机体,所述主机体包括有上压头、下压头以及测试机组,所述测试机组用于驱动所述上压头上下运动,并控制所述上压头与所述下压头的分离和结合,还包括有:固定件,所述固定件用于固定一薄膜;驱动机组,所述驱动机组用于驱动所述固定件在x向和y向活动,并驱动所述薄膜在所述上压头与所述下压头之间活动;控制器,所述控制器与所述测试机组和所述驱动机组连接,用于控制所述测试机组和所述驱动机组活动。本实用新型提供的一种空气通量测试仪能够使得检测效率高。

The utility model provides an air flux tester, which includes a main body, the main body includes an upper pressure head, a lower pressure head and a test unit, the test unit is used to drive the upper pressure head to move up and down, and Controlling the separation and combination of the upper pressing head and the lower pressing head also includes: a fixing piece, the fixing piece is used to fix a film; a driving unit, the driving unit is used to drive the fixing piece at x and y-direction, and drive the film to move between the upper pressure head and the lower pressure head; the controller, the controller is connected with the testing unit and the driving unit, and is used to control the the test set and the drive set activities. The air flux tester provided by the utility model can make the detection efficiency high.

Description

一种空气通量测试仪An air flux tester

技术领域technical field

本实用新型属于薄膜检测技术领域,涉及一种空气通量测试仪。The utility model belongs to the technical field of film detection and relates to an air flux tester.

背景技术Background technique

空气通量是指在某一压力下,单位时间内空气流经某单位面积的量。在一些薄膜的生产过程中,也需要对薄膜的空气通量进行测试,目前市面上使用的空气通量测试仪都是采用简易的装置测量,该装置的测试方法操作复杂,效率很低。具体测试步骤如下:Air flux refers to the amount of air flowing through a unit area per unit time under a certain pressure. In the production process of some films, it is also necessary to test the air flux of the film. At present, the air flux testers used in the market are all measured by simple devices. The test method of this device is complicated to operate and the efficiency is very low. The specific test steps are as follows:

将待测样品按照测试进行裁切;将裁切好的测试样放到测试台,并上下移动上压头和下压头,上压头和下压头对称分布在薄膜的两侧,然后拧紧固定螺丝,通过固定螺丝使得上压头和下压头紧密连接,同时上压头和下压头将薄膜夹紧在中间;调节上压头和下压头上的空气进、出口调节阀,使上压头和下压头中的压差达到测试要求的数值;读取流量计上的数值并记录;但是这种检测方法比较繁琐,使得检测效率较低。Cut the sample to be tested according to the test; put the cut test sample on the test table, and move the upper and lower pressure heads up and down. The upper and lower pressure heads are symmetrically distributed on both sides of the film, and then tighten The fixing screw is used to make the upper and lower pressure heads tightly connected, and at the same time, the upper and lower pressure heads clamp the film in the middle; adjust the air inlet and outlet regulating valves on the upper and lower pressure heads to make The pressure difference in the upper pressure head and the lower pressure head reaches the value required by the test; the value on the flowmeter is read and recorded; but this detection method is cumbersome, making the detection efficiency low.

实用新型内容Utility model content

本实用新型的目的在于提供一种空气通量测试仪以及测试方法,旨在解决由于操作繁琐而导致检测效率低的问题。The purpose of the utility model is to provide an air flux tester and a test method, aiming at solving the problem of low detection efficiency due to cumbersome operation.

为解决上述技术问题,本实用新型提供了一种空气通量测试仪,包括主机体,所述主机体包括有上压头、下压头以及测试机组,所述测试机组用于驱动所述上压头上下运动,并控制所述上压头与所述下压头的分离和结合,还包括有:In order to solve the above technical problems, the utility model provides an air flux tester, which includes a main body, the main body includes an upper indenter, a lower indenter and a testing unit, and the testing unit is used to drive the upper The pressure head moves up and down, and controls the separation and combination of the upper pressure head and the lower pressure head, and also includes:

固定件,所述固定件用于固定一薄膜;a fixing part, the fixing part is used to fix a film;

驱动机组,所述驱动机组用于驱动所述固定件在x向和y向活动,并驱动所述薄膜在所述上压头与所述下压头之间活动;a driving unit, the driving unit is used to drive the fixing member to move in the x direction and the y direction, and drive the film to move between the upper pressing head and the lower pressing head;

控制器,所述控制器与所述测试机组和所述驱动机组连接,用于控制所述测试机组和所述驱动机组活动。A controller, the controller is connected with the testing unit and the driving unit, and is used to control the activities of the testing unit and the driving unit.

本实用新型进一步设置为,所述固定件为方形,且所述固定件的中部为镂空形,所述下压头位于所述固定件的镂空部分中。The utility model further provides that the fixing part is square, and the middle part of the fixing part is hollowed out, and the pressing head is located in the hollow part of the fixing part.

本实用新型进一步设置为,所述驱动机组包括两个驱动电机,一所述驱动电机用于驱动所述固定件在x向活动,另一所述驱动电机用于驱动所述固定件在y向活动。The utility model is further provided that the driving unit includes two driving motors, one driving motor is used to drive the fixing member to move in the x direction, and the other driving motor is used to drive the fixing member to move in the y direction. Activity.

本实用新型进一步设置为,所述驱动机组还包括有位置感应器,所述位置感应器与所述控制器连接,所述位置感应器用于感应所述固定件的位置。The utility model further provides that the driving unit further includes a position sensor connected to the controller, and the position sensor is used to sense the position of the fixing member.

本实用新型进一步设置为,所述驱动机组还包括有驱动手柄,所述驱动手柄位于所述主机体上,用于控制两个所述驱动电机。The utility model further provides that the driving unit further includes a driving handle, and the driving handle is located on the main body for controlling the two driving motors.

本实用新型进一步设置为,所述下压头的上表面与所述固定件的顶部共面。The utility model is further configured that the upper surface of the pressing head is coplanar with the top of the fixing part.

本实用新型进一步设置为,所述固定件上可分离设置有与所述固定件形状相配合的压紧件,所述压紧件与所述固定件之间通过磁铁可分离连接,当固定所述薄膜时,所述薄膜位于所述固定件与所述压紧件之间。The utility model is further provided that, the fixing part is detachably provided with a pressing part matching the shape of the fixing part, and the pressing part and the fixing part are detachably connected through a magnet. When the film is used, the film is located between the fixing part and the pressing part.

本实用新型还提供了一种使用如上任一项空气通量测试仪的空气通量测试方法,包括以下步骤:The utility model also provides an air flux testing method using any one of the above air flux testers, comprising the following steps:

S1,将薄膜固定在固定件上;S1, fixing the film on the fixture;

S2,启动测试仪,测试仪中的控制器向测试机组和驱动机组发出指令;S2, start the tester, the controller in the tester sends instructions to the test unit and the drive unit;

S3,测试机组驱动上压头活动,驱动机组控制固定件带动薄膜活动;S3, the test unit drives the upper pressure head to move, and the drive unit controls the fixed parts to drive the film to move;

S4,上压头将薄膜压紧在下压头上,并进行空气通量的测试;S4, the upper indenter presses the film tightly on the lower indenter, and performs an air flux test;

S5,S4中检测完成之后,控制器发出指令给测试机组和驱动机组,测试机组驱动上压头活动并使得上压头与下压头分离,然后驱动机组驱动固定件活动,并将薄膜待检测处移动到上压头与下压头之间;After the detection in S5 and S4 is completed, the controller sends instructions to the testing unit and the driving unit. The testing unit drives the upper indenter to move and separates the upper indenter from the lower indenter. move to between the upper and lower pressure heads;

S6,重复S3-S5,直到检测完成。S6, repeating S3-S5 until the detection is completed.

与现有技术相比,本实用新型提供了一种空气通量测试仪以及测试方法,在检测的时候,首先将薄膜固定在固定件上,然后控制器控制驱动机组将固定件移动到指定的位置,控制器再向测试机组发出指令,并控制上压头向下活动,直到上压头和下压头将薄膜的待检测处压紧,当上压头和下压头中的空气压差达到测试要求的数值后,读取流量计上的数值并记录;一处测试完成之后,控制器发出指令给测试机组和驱动机组,测试机组驱动上压头与下压头分离,驱动机组驱动固定件活动,并将薄膜的另一处待检测处移动到上压头与下压头之间,如此往复,直到检测完成;由于在整个检测过程中,不需要手动移动上压头和下压头的位置,同时也不需要手动固定上压头和下压头,因此能够使得测试效率大大提高;同时移动薄膜的时候也不需要手动调节,也使得检测效率进一步提高。Compared with the prior art, the utility model provides an air flux tester and a testing method. When testing, the film is first fixed on the fixing part, and then the controller controls the driving unit to move the fixing part to the specified position. position, the controller then sends instructions to the test unit, and controls the upper pressure head to move downward until the upper pressure head and the lower pressure head press the film to be tested. When the air pressure difference between the upper pressure head and the lower pressure head After the value required by the test is reached, read the value on the flowmeter and record it; after a test is completed, the controller sends an instruction to the test unit and the drive unit, the test unit drives the upper pressure head and the lower pressure head, and the drive unit drive is fixed. Parts are moved, and another part of the film to be detected is moved between the upper and lower pressure heads, and so on, until the detection is completed; because during the entire detection process, there is no need to manually move the upper and lower pressure heads At the same time, there is no need to manually fix the upper and lower indenters, so the test efficiency can be greatly improved; at the same time, there is no need for manual adjustment when moving the film, which further improves the test efficiency.

附图说明Description of drawings

图1是本实用新型一实施例一种空气通量测试仪的主视图;Fig. 1 is a front view of an air flux tester according to an embodiment of the present invention;

图2是本实用新型一实施例一种空气通量测试仪的侧视图;Fig. 2 is a side view of an air flux tester according to an embodiment of the present invention;

图3是本实用新型一实施例一种空气通量测试仪中压紧件与固定件结合之后的结构示意图。Fig. 3 is a schematic structural view of an air flux tester in an embodiment of the present invention after the pressing part is combined with the fixing part.

其中,1、主机体;2、上压头;3、下压头;4、测试机组;5、固定件;6、驱动手柄;7、压紧件;8、磁铁。Among them, 1. Main body; 2. Upper pressure head; 3. Lower pressure head; 4. Test unit; 5. Fixing parts; 6. Driving handle; 7. Compression parts; 8. Magnets.

具体实施方式Detailed ways

以下结合附图和具体实施例对本实用新型提出的一种空气通量测试仪以及测试方法作进一步详细说明。根据下面说明和权利要求书,本实用新型的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。附图中相同或相似的附图标记代表相同或相似的部件。The air flux tester and test method proposed by the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. According to the following description and claims, the advantages and features of the utility model will be more clear. It should be noted that all the drawings are in very simplified form and use inaccurate scales, which are only used to facilitate and clearly illustrate the purpose of the embodiment of the present utility model. The same or similar reference numerals in the drawings represent the same or similar components.

一种空气通量测试仪,如图1至图3所示,包括主机体1,所述主机体1包括有上压头2、下压头3以及测试机组4,所述测试机组4用于驱动所述上压头2上下运动,并控制所述上压头2与所述下压头3的分离和结合,还包括有:An air flux tester, as shown in Figures 1 to 3, includes a main body 1, and the main body 1 includes an upper indenter 2, a lower indenter 3 and a test unit 4, and the test unit 4 is used for Driving the upper pressing head 2 to move up and down, and controlling the separation and combination of the upper pressing head 2 and the lower pressing head 3, also includes:

固定件5,所述固定件5用于固定一薄膜;Fixing part 5, described fixing part 5 is used for fixing a film;

驱动机组,所述驱动机组用于驱动所述固定件5在x向和y向活动,并驱动所述薄膜在所述上压头2与所述下压头3之间活动;a driving unit, the driving unit is used to drive the fixing member 5 to move in the x direction and the y direction, and to drive the film to move between the upper pressing head 2 and the lower pressing head 3;

控制器,所述控制器与所述测试机组4和所述驱动机组连接,用于控制所述测试机组4和所述驱动机组活动。A controller, the controller is connected with the testing unit 4 and the driving unit, and is used to control the activities of the testing unit 4 and the driving unit.

所述固定件5为方形,且所述固定件5的中部为镂空形,所述下压头3位于所述固定件5的镂空部分中。The fixing part 5 is square, and the middle part of the fixing part 5 is hollowed out, and the pressing head 3 is located in the hollow part of the fixing part 5 .

其中,所述驱动机组包括两个驱动电机,一所述驱动电机用于驱动所述固定件5在x向活动,另一所述驱动电机用于驱动所述固定件5在y向活动。所述驱动机组还包括有位置感应器,所述位置感应器与所述控制器连接,所述位置感应器用于感应所述固定件5的位置。Wherein, the driving unit includes two driving motors, one driving motor is used to drive the fixing member 5 to move in the x direction, and the other driving motor is used to drive the fixing member 5 to move in the y direction. The driving unit also includes a position sensor connected to the controller, and the position sensor is used to sense the position of the fixing member 5 .

所述驱动机组还包括有驱动手柄6,所述驱动手柄6位于所述主机体1上,用于控制两个所述驱动电机。The drive unit also includes a drive handle 6, which is located on the main body 1 and used to control the two drive motors.

所述下压头3的上表面与所述固定件5的顶部共面。所述固定件5上可分离设置有与所述固定件5形状相配合的压紧件7,所述压紧件7与所述固定件5之间通过磁铁8可分离连接,当固定所述薄膜时,所述薄膜位于所述固定件5与所述压紧件7之间。The upper surface of the pressing head 3 is coplanar with the top of the fixing member 5 . The fixing part 5 is detachably provided with a pressing part 7 matching the shape of the fixing part 5, and the pressing part 7 is detachably connected to the fixing part 5 through a magnet 8. When fixing the When the film is used, the film is located between the fixing part 5 and the pressing part 7 .

本实用新型还提供了一种使用如上任一项空气通量测试仪的空气通量测试方法,包括以下步骤:The utility model also provides an air flux testing method using any one of the above air flux testers, comprising the following steps:

S1,将薄膜固定在固定件5上;S1, fixing the film on the fixing member 5;

S2,启动测试仪,测试仪中的控制器向测试机组4和驱动机组发出指令;S2, start the tester, the controller in the tester sends instructions to the test unit 4 and the drive unit;

S3,测试机组4驱动上压头2活动,驱动机组控制固定件5带动薄膜活动;S3, the testing unit 4 drives the upper pressure head 2 to move, and the driving unit controls the fixing part 5 to drive the film to move;

S4,上压头2将薄膜压紧在下压头3上,并进行空气通量的测试;S4, the upper pressure head 2 presses the film tightly on the lower pressure head 3, and performs the air flux test;

S5,S4中检测完成之后,控制器发出指令给测试机组4和驱动机组,测试机组4驱动上压头2活动并使得上压头2与下压头3分离,然后驱动机组驱动固定件5活动,并将薄膜待检测处移动到上压头2与下压头3之间;After the detection in S5 and S4 is completed, the controller sends instructions to the testing unit 4 and the driving unit, the testing unit 4 drives the upper pressing head 2 to move and separates the upper pressing head 2 from the lower pressing head 3, and then the driving unit drives the fixing member 5 to move , and move the film to be detected between the upper pressure head 2 and the lower pressure head 3;

S6,重复S3-S5,直到检测完成。S6, repeating S3-S5 until the detection is completed.

综上所述,本实用新型提供的一种空气通量测试仪以及测试方法,在对薄膜进行空气同类检测的时候,首先是将压紧件7与固定件5分离,并将薄膜放置到固定件5上,然后将压紧件7放置到固定件5上,压紧件7和固定件5之间通过磁铁8固定连接,同时对薄膜进行了位置的固定;启动测试仪,控制器发出指令给测试机组4和驱动机组,其中测试机组4包括有气缸,驱动机组的两个驱动电机活动并将薄膜待检测的位置移动到上压头2与下压头3之间,然后测试机组4驱动上压头2向下活动并与下压头3将薄膜夹紧,夹紧之后即可进行检测;一处检测完成之后,测试机组4驱动上压头2与下压头3分离,然后驱动机组驱动固定件5活动,并将薄膜上下一处待检测的地方移动到上压头2与下压头3之间,检测机组再驱动上压头2活动,进行第二次检测,如此往复,直到将所有需要检测的地方检测完成为止。To sum up, the utility model provides a kind of air flux tester and testing method, when carrying out similar air test to the film, firstly, the pressing part 7 is separated from the fixing part 5, and the film is placed on a fixed On the part 5, then place the pressing part 7 on the fixing part 5, the pressing part 7 and the fixing part 5 are fixedly connected by the magnet 8, and the position of the film is fixed at the same time; start the tester, and the controller sends an instruction Give the test unit 4 and the drive unit, wherein the test unit 4 includes a cylinder, the two drive motors of the drive unit move and move the position of the film to be tested between the upper pressure head 2 and the lower pressure head 3, and then the test unit 4 drives The upper indenter 2 moves downward and clamps the film with the lower indenter 3, and the inspection can be carried out after clamping; after one detection is completed, the testing unit 4 drives the upper indenter 2 to separate from the lower indenter 3, and then drives the unit Drive the fixed part 5 to move, and move the upper and lower parts of the film to be detected between the upper indenter 2 and the lower indenter 3, and the detection unit drives the upper indenter 2 to move for the second detection, so reciprocating until Test all the places that need to be tested until the test is completed.

其中,在整个检测的过程中,上压头2和下压头3在夹紧薄膜的时候,都不需要通过手工进行,如此就可以使得检测的效率大大提高,同时在移动薄膜的时候也不需要手工进行移动,也使得检测效率进一步的得到了提高,不仅如此,由于检测的时候驱动机组在位置感应器的作用下能够准确的对薄膜的位置进行移动,这样还可以使得检测的质量得到了保证。Wherein, in the whole detection process, when the upper indenter 2 and the lower indenter 3 are clamping the film, it is not necessary to manually carry out, so that the efficiency of the detection can be greatly improved, and at the same time, it is not necessary to move the film. Manual movement is required, which further improves the detection efficiency. Not only that, because the driving unit can accurately move the position of the film under the action of the position sensor during detection, which can also improve the quality of detection. ensure.

其中由于驱动电机能够驱动固定件5在x向和y向都进行活动,这样就使得能够在最大范围上对薄膜进行检测,检测全面性更高,这样就可以更好的计算薄膜的平均通量;不仅如此,本实施例中上压头2和下压头3的检测直径,即作用到薄膜上的直径都是10mm,这样通量检测时候的直径更小,由于检测时候是检测的位于上压头2和下压头3之间薄膜的平均通量,所以检测的直径越小,被检出处的检测的质量也就更佳。Among them, since the driving motor can drive the fixing member 5 to move in both the x direction and the y direction, the film can be detected in the largest range, and the detection comprehensiveness is higher, so that the average flux of the film can be better calculated Not only that, the detection diameter of the upper indenter 2 and the lower indenter 3 in the present embodiment, that is, the diameter acting on the film is 10mm, so the diameter when the flux is detected is smaller, because the detection is located on the upper The average flux of the film between the indenter 2 and the lower indenter 3, so the smaller the diameter of the test, the better the quality of the test at the test point.

不仅如此,当对特定的地方进行检测的时候,还能够不通过驱动电机驱动固定件5活动,而改为通过驱动手柄6驱动,这样可以适用于各种不同的情况,适用性广。Not only that, when a specific place is detected, the fixed part 5 can not be driven by the driving motor, but driven by the driving handle 6, which can be applied to various situations and has wide applicability.

在固定薄膜的时候,只需直接将压紧件7与固定件5分离即可,而且由于固定件5与压紧件7是通过磁铁8连接的,二者的连接与分离都便于操作,同时对薄膜的固定与取下也方便操作;由于固定件5是方形的,这样在固定薄膜的时候就能够对薄膜的周缘都进行固定,固定效果好;而下压头3的顶端与固定件5的顶端是等高的,这样在检测的时候上压头2能够直接将薄膜压紧在下压头3上,而不需要驱动薄膜发生形变,使得检测的质量得到了保证。When fixing the film, it is only necessary to directly separate the pressing part 7 from the fixing part 5, and because the fixing part 5 and the pressing part 7 are connected by a magnet 8, the connection and separation of the two are easy to operate, and at the same time It is also convenient to fix and take off the film; because the fixing part 5 is square, the periphery of the film can be fixed when fixing the film, and the fixing effect is good; and the top of the lower pressure head 3 and the fixing part 5 The top of the film is of the same height, so that the upper indenter 2 can directly press the film on the lower indenter 3 during the test, without the need to drive the film to deform, so that the quality of the test is guaranteed.

需要说明的是,本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。It should be noted that each embodiment in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

上述描述仅是对本实用新型较佳实施例的描述,并非对本实用新型范围的任何限定,本实用新型领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present utility model, and is not any limitation to the scope of the present utility model. Any changes and modifications made by those of ordinary skill in the field of the utility model according to the above disclosures all belong to the protection scope of the claims .

Claims (7)

1. a kind of air flux tester, which is characterized in that including main body, the main body includes seaming chuck, push-down head And test unit, the test unit for driving the seaming chuck to move up and down, and control the seaming chuck and it is described under The separation and combination of pressure head, further include having:
Fixing piece, the fixing piece is for fixing a film;
Drive train, the drive train is for driving the fixing piece, to activity, and to drive the film in institute to y in x It is movable between seaming chuck and the push-down head to state;
Controller, the controller are connect with the test unit and the drive train, for control the test unit and The drive train activity.
2. a kind of air flux tester according to claim 1, which is characterized in that the fixing piece is rectangular, and institute The middle part for stating fixing piece is hollow out shape, and the push-down head is located in the hollow-out part of the fixing piece.
3. a kind of air flux tester according to claim 1 or 2, which is characterized in that the drive train includes two A driving motor, a driving motor is for driving the fixing piece in x to activity, and another driving motor is for driving The fixing piece is in y to activity.
4. a kind of air flux tester according to claim 3, which is characterized in that the drive train further includes having position Inductor is set, the position sensor is connect with the controller, and the position sensor is used to incude the position of the fixing piece It sets.
5. a kind of air flux tester according to claim 3, which is characterized in that the drive train further includes having drive Fixed handle, the driving handle are located on the main body, for controlling two driving motors.
6. a kind of air flux tester according to claim 2, which is characterized in that the upper surface of the push-down head and institute The top for stating fixing piece is coplanar.
7. a kind of air flux tester according to claim 2, which is characterized in that separate setting on the fixing piece Have with the matched compressing member of fixing piece shape, pass through that magnet is separable to be connected between the compressing member and the fixing piece It connects, when the fixation film, the film is between the fixing piece and the compressing member.
CN201820307119.7U 2018-03-06 2018-03-06 A kind of air flux tester Expired - Fee Related CN208043609U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108375536A (en) * 2018-03-06 2018-08-07 上海诺臻化工新材料有限公司 A kind of air flux tester and test method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108375536A (en) * 2018-03-06 2018-08-07 上海诺臻化工新材料有限公司 A kind of air flux tester and test method

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