CN208042941U - Way rub amount detecting device - Google Patents
Way rub amount detecting device Download PDFInfo
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- CN208042941U CN208042941U CN201820299859.0U CN201820299859U CN208042941U CN 208042941 U CN208042941 U CN 208042941U CN 201820299859 U CN201820299859 U CN 201820299859U CN 208042941 U CN208042941 U CN 208042941U
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- 238000000576 coating method Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000003137 locomotive effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
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- A Measuring Device Byusing Mechanical Method (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
本实用新型公开了一种导轨磨损量检测装置,包括横梁、竖梁,横梁下方安装有测量装置,竖梁上安装有定位装置;测量装置包括测量滚轮、压缩弹簧,该测量滚轮固定在滚轮架上,压缩弹簧安装于该滚轮架与横梁之间,滚轮架上设有竖直的提升柱,横梁上设有直径大于该提升柱的通孔,提升柱穿过该通孔;该滚轮架靠近竖梁的一侧设有水平的指针,竖梁上设有与该指针配合的槽孔,指针穿过该槽孔,竖梁外侧靠近该槽孔设有刻度;定位装置包括第一定位轮、第二定位轮,该第一定位轮的轴与导轨轨头侧面平行,第二定位轮位于第一定位轮下方、且该第二定位轮的轴与导轨轨头底面平行。可以方便、准确地测量出轨头的厚度及厚度变化,且便于携带。
The utility model discloses a guide rail wear amount detection device, which comprises a beam and a vertical beam, a measuring device is installed under the beam, and a positioning device is installed on the vertical beam; the measuring device includes a measuring roller and a compression spring, and the measuring roller is fixed on a roller frame Above, the compression spring is installed between the roller frame and the crossbeam, the roller frame is provided with a vertical lifting column, the beam is provided with a through hole with a diameter larger than the lifting column, and the lifting column passes through the through hole; the roller frame is close to One side of the vertical beam is provided with a horizontal pointer, and the vertical beam is provided with a slot hole matched with the pointer, the pointer passes through the slot hole, and a scale is provided on the outside of the vertical beam close to the slot hole; The second positioning wheel, the axis of the first positioning wheel is parallel to the side surface of the rail head, the second positioning wheel is located below the first positioning wheel, and the axis of the second positioning wheel is parallel to the bottom surface of the rail head of the guide rail. The thickness and thickness variation of the derailment head can be measured conveniently and accurately, and it is easy to carry.
Description
技术领域technical field
本实用新型涉及一种检测装置,具体涉及一种导轨磨损量检测装置,属于轨道交通领域。The utility model relates to a detection device, in particular to a detection device for guide rail wear, which belongs to the field of rail transportation.
背景技术Background technique
现有火车、地铁等的导轨一般为工字型导轨,由轨头、轨腰和轨底组成。由于机车车轮与导轨长时间相互作用,导轨轨道使用一段时间后,顶面磨耗加大,致使导轨轨头上表面出现波浪形磨耗或垂直磨耗。当出现波浪形磨耗时,即轨头上表面呈波浪形,机车行驶时的振动加大;当出现垂直磨耗时,导轨轨头厚度减小,强度降低,易出现安全事故。因此,当轨头磨损至一定程度时,就需要更换新的导轨。为了量化轨头磨损程度,需要测量轨头的厚度;由于轨头为不规则形状,若直接采用尺子测量,费时费力,且准确度较低,误差较大。The guide rails of existing trains, subways, etc. are generally I-shaped guide rails, which are composed of a rail head, a rail waist and a rail bottom. Due to the interaction between the locomotive wheel and the guide rail for a long time, after the guide rail track has been used for a period of time, the wear on the top surface increases, resulting in wavy wear or vertical wear on the upper surface of the guide rail head. When wavy wear occurs, that is, the upper surface of the rail head is wavy, and the vibration of the locomotive increases when running; when vertical wear occurs, the thickness of the guide rail head decreases and the strength decreases, which is prone to safety accidents. Therefore, when the rail head wears to a certain extent, it needs to be replaced with a new guide rail. In order to quantify the degree of wear of the rail head, it is necessary to measure the thickness of the rail head; since the rail head is of irregular shape, it is time-consuming and laborious to measure directly with a ruler, and the accuracy is low and the error is large.
发明内容Contents of the invention
本实用新型的目的是提供一种导轨磨损量检测装置,可以方便、准确地测量出轨头的厚度及厚度变化,且便于携带。The purpose of the utility model is to provide a detection device for guide rail wear, which can conveniently and accurately measure the thickness and thickness variation of the derailment head, and is easy to carry.
为实现上述目的,本实用新型采用的导轨磨损量检测装置,包括横梁、竖梁,横梁下方安装有测量装置,竖梁上安装有定位装置;In order to achieve the above purpose, the guide rail wear detection device adopted by the utility model includes a beam and a vertical beam, a measuring device is installed under the beam, and a positioning device is installed on the vertical beam;
所述测量装置包括测量滚轮、压缩弹簧,该测量滚轮固定在滚轮架上,所述压缩弹簧安装于该滚轮架与所述横梁之间,所述滚轮架上设有竖直的提升柱,横梁上设有直径大于该提升柱的通孔,所述提升柱穿过该通孔;该滚轮架靠近竖梁的一侧设有水平的指针,所述竖梁上设有与该指针配合的槽孔,所述指针穿过该槽孔,所述竖梁外侧靠近该槽孔设有刻度;Described measuring device comprises measuring roller, compression spring, and this measuring roller is fixed on the roller frame, and described compression spring is installed between this roller frame and described beam, and described roller frame is provided with vertical lifting column, and beam A through hole with a diameter larger than that of the lifting column is provided on the roller frame, and the lifting column passes through the through hole; a horizontal pointer is provided on the side of the roller frame close to the vertical beam, and a groove matching the pointer is provided on the vertical beam hole, the pointer passes through the slot, and the outer side of the vertical beam is provided with a scale near the slot;
所述定位装置包括第一定位轮、第二定位轮,该第一定位轮的轴与导轨轨头侧面平行,所述第二定位轮位于第一定位轮下方、且该第二定位轮的轴与导轨轨头底面平行。The positioning device includes a first positioning wheel and a second positioning wheel, the axis of the first positioning wheel is parallel to the rail head side, the second positioning wheel is located below the first positioning wheel, and the axis of the second positioning wheel Parallel to the bottom surface of the rail head.
进一步地,所述测量滚轮、第一定位轮、第二定位轮由刚性材料制成。Further, the measuring roller, the first positioning wheel and the second positioning wheel are made of rigid materials.
优选地,所述测量滚轮、第一定位轮、第二定位轮表面涂有防滑涂层。Preferably, the surface of the measuring roller, the first positioning wheel and the second positioning wheel is coated with an anti-slip coating.
进一步地,还包括有把手,该把手固定于竖梁顶端。Further, a handle is also included, and the handle is fixed on the top of the vertical beam.
进一步地,所述提升柱上设有直径大于所述通孔的凸环,该凸环位于所述横梁上方。Further, a protruding ring with a diameter larger than the through hole is provided on the lifting column, and the protruding ring is located above the crossbeam.
使用本装置测量轨头厚度时,将提升柱向上提起,然后将第一定位轮贴于轨头侧面,将第二定位轮贴于轨头底面,从而进行定位,然后松开提升柱,测量滚轮在压缩弹簧的作用下紧贴着轨头上表面;测量滚轮的滚轮架上设有指针,沿着导轨前后移动本装置,当轨头厚度变化时,滚轮架上下移动,从而带动指针上下运动,使指针实时测量导轨的厚度变化;本装置结构简单、便于携带、易于使用。When using this device to measure the thickness of the rail head, lift the lifting column upwards, then attach the first positioning wheel to the side of the rail head, and attach the second positioning wheel to the bottom surface of the rail head to perform positioning, then loosen the lifting column and measure the rollers Under the action of the compression spring, it is close to the upper surface of the rail head; there is a pointer on the roller frame of the measuring roller, and the device is moved back and forth along the guide rail. When the thickness of the rail head changes, the roller frame moves up and down, thereby driving the pointer to move up and down. The pointer is used to measure the thickness change of the guide rail in real time; the device has a simple structure, is easy to carry, and is easy to use.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图中:1.横梁、11.通孔,2.提升柱、21.凸环,3.压缩弹簧,4.测量滚轮、41.滚轮架,5.轨头,6.定位装置、61.第一定位轮、62.第二定位轮,7.竖梁、71.槽孔,8.指针、81.刻度,9.把手。Among the figure: 1. beam, 11. through hole, 2. lifting column, 21. protruding ring, 3. compression spring, 4. measuring roller, 41. roller frame, 5. rail head, 6. positioning device, 61. No. One positioning wheel, 62. the second positioning wheel, 7. vertical beam, 71. slotted hole, 8. pointer, 81. scale, 9. handle.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,导轨磨损量检测装置,包括横梁1、竖梁7,横梁1下方安装有测量装置,竖梁7上安装有定位装置6;As shown in Figure 1, the guide rail wear detection device includes a beam 1 and a vertical beam 7, a measuring device is installed under the beam 1, and a positioning device 6 is installed on the vertical beam 7;
测量装置包括测量滚轮4、压缩弹簧3,该测量滚轮4固定在滚轮架41上,压缩弹簧3安装于该滚轮架41与横梁1之间,滚轮架41上设有竖直的提升柱2,横梁1上设有直径大于该提升柱2的通孔11,提升柱2穿过该通孔11;该滚轮架41靠近竖梁7的一侧设有水平的指针8,竖梁7上设有与该指针8配合的槽孔71,指针8穿过该槽孔71,竖梁7外侧靠近该槽孔71设有刻度81;Measuring device comprises measuring roller 4, compression spring 3, and this measuring roller 4 is fixed on the roller frame 41, and compression spring 3 is installed between this roller frame 41 and crossbeam 1, and roller frame 41 is provided with vertical lifting column 2, The crossbeam 1 is provided with a through hole 11 whose diameter is larger than the lifting column 2, and the lifting column 2 passes through the through hole 11; the side of the roller frame 41 near the vertical beam 7 is provided with a horizontal pointer 8, and the vertical beam 7 is provided with a horizontal pointer 8. The slot hole 71 matched with the pointer 8, the pointer 8 passes through the slot hole 71, and the outside of the vertical beam 7 is provided with a scale 81 close to the slot hole 71;
定位装置6包括第一定位轮61、第二定位轮62,该第一定位轮61的轴与导轨轨头5侧面平行,第二定位轮62位于第一定位轮61下方、且该第二定位轮62的轴与导轨轨头5底面平行。The positioning device 6 includes a first positioning wheel 61 and a second positioning wheel 62, the axis of the first positioning wheel 61 is parallel to the side of the guide rail head 5, the second positioning wheel 62 is located below the first positioning wheel 61, and the second positioning wheel 61 The axle of wheel 62 is parallel with guide rail head 5 bottom surfaces.
如图1所示,使用本装置测量轨头5厚度时,将提升柱2向上提起,然后将第一定位轮61贴于轨头5侧面,将第二定位轮62贴于轨头5底面,从而进行定位,然后松开提升柱2,测量滚轮4在压缩弹簧3的作用下紧贴着轨头5上表面;测量滚轮4的滚轮架41上设有指针8,沿着导轨前后移动本装置,当轨头5厚度变化时,滚轮架41上下移动,从而带动指针8上下运动,使指针8实时测量导轨的厚度变化;本装置结构简单、便于携带、易于使用。As shown in Figure 1, when using this device to measure the thickness of the rail head 5, the lifting column 2 is lifted up, and then the first positioning wheel 61 is attached to the side of the rail head 5, and the second positioning wheel 62 is attached to the bottom surface of the rail head 5, Thereby positioning, then loosen the lifting column 2, the measuring roller 4 is close to the upper surface of the rail head 5 under the action of the compression spring 3; the roller frame 41 of the measuring roller 4 is provided with a pointer 8, and the device is moved forward and backward along the guide rail , when the thickness of the rail head 5 changes, the roller frame 41 moves up and down, thereby driving the pointer 8 to move up and down, so that the pointer 8 can measure the thickness change of the guide rail in real time; the device is simple in structure, easy to carry and easy to use.
为了防止由于测量滚轮4、第一定位轮61、第二定位轮62等的变形,而引起测量误差,进一步地,测量滚轮4、第一定位轮61、第二定位轮62由刚性材料制成,比如可以用刚性较强的塑料或金属制成。In order to prevent measurement errors due to the deformation of the measuring roller 4, the first positioning wheel 61, the second positioning wheel 62, etc., further, the measuring roller 4, the first positioning wheel 61, and the second positioning wheel 62 are made of rigid materials , such as can be made of rigid plastic or metal.
为了防止测量滚轮4、第一定位轮61、第二定位轮62与导轨接触时,摩擦力较小而产生滑动摩擦,从而使测量滚轮4、第一定位轮61、第二定位轮62产生磨损,进而因此测量误差,优选地,测量滚轮4、第一定位轮61、第二定位轮62表面涂有防滑涂层,当沿着导轨前后移动本装置时,测量滚轮4、第一定位轮61、第二定位轮62均与轨头5产生滚动摩擦,减小了磨损。In order to prevent the measuring roller 4, the first positioning wheel 61, and the second positioning wheel 62 from contacting with the guide rail, the frictional force is small to generate sliding friction, thereby causing the measuring roller 4, the first positioning wheel 61, and the second positioning wheel 62 to wear , and then therefore measure the error, preferably, the measuring roller 4, the first positioning wheel 61, the second positioning wheel 62 are coated with an anti-skid coating, when moving the device back and forth along the guide rail, the measuring roller 4, the first positioning wheel 61 , The second positioning wheel 62 all produces rolling friction with the rail head 5, which reduces wear and tear.
为了更加方便实用本装置,进一步地,本装置还包括有把手9,该把手9固定于竖梁7顶端,使用者握住把手9即可使用本装置进行测量。In order to make the device more convenient and practical, further, the device also includes a handle 9, which is fixed on the top of the vertical beam 7, and the user can use the device to measure by holding the handle 9.
为了不使用本装置时,测量滚轮4在压缩弹簧3的作用力下距离横梁1较远,而使提升柱2离开通孔11,进一步地,提升柱2上设有直径大于通孔11的凸环21,该凸环21位于横梁1上方,从而对测量滚轮4上下移动位移进行限位,也在一定程度上保护了本装置。In order not to use the device, the measuring roller 4 is far away from the beam 1 under the force of the compression spring 3, so that the lifting column 2 leaves the through hole 11, and further, the lifting column 2 is provided with a protrusion with a diameter larger than the through hole 11. Ring 21, the protruding ring 21 is located above the beam 1, thereby limiting the vertical displacement of the measuring roller 4, and also protecting the device to a certain extent.
Claims (5)
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CN201820299859.0U CN208042941U (en) | 2018-03-05 | 2018-03-05 | Way rub amount detecting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109724551A (en) * | 2019-03-12 | 2019-05-07 | 河北锐驰交通工程咨询有限公司 | A kind of quick detection device of freeway guardrail height and its detection method |
CN117450924A (en) * | 2023-10-25 | 2024-01-26 | 武汉万曦智能科技有限公司 | Robot and method for detecting out-of-tolerance abrasion of guide rail |
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2018
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109724551A (en) * | 2019-03-12 | 2019-05-07 | 河北锐驰交通工程咨询有限公司 | A kind of quick detection device of freeway guardrail height and its detection method |
CN109724551B (en) * | 2019-03-12 | 2020-09-22 | 河北锐驰交通工程咨询有限公司 | Rapid detection equipment and detection method for height of highway guardrail |
CN117450924A (en) * | 2023-10-25 | 2024-01-26 | 武汉万曦智能科技有限公司 | Robot and method for detecting out-of-tolerance abrasion of guide rail |
CN117450924B (en) * | 2023-10-25 | 2024-04-02 | 武汉万曦智能科技有限公司 | Robot and method for detecting out-of-tolerance abrasion of guide rail |
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