CN208020003U - A kind of concrete test block grinding device - Google Patents
A kind of concrete test block grinding device Download PDFInfo
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Abstract
本实用新型公开一种混凝土试块打磨装置,包括打磨机体、可伸缩支架和底座。打磨机体包括可伸缩打磨机身、把手、电机和磨片。可伸缩打磨机身由内外筒组成,内外筒之间通过螺栓连接。把手焊接在电机上呈40度角,电机和可伸缩打磨机身通过铁片连接,磨片与主轴通过螺丝压板连接,与电机通过主轴连接。接通电源后,电机通过传动装置带动磨片进行打磨作业。可伸缩支架由内筒和外筒组成,内外筒之间通过螺栓连接。可伸缩支架和打磨机体通过定位销连接。底座包括圆水准器、平板和水平调节螺母。底座和可伸缩支架通过轴承连接。打磨作业时,将混凝土试块放置在保持水平可底座上,工作人员手持把手,开通电源,依靠轴承和可伸缩打磨机身完成打磨作业。
The utility model discloses a concrete test block grinding device, which comprises a grinding machine body, a telescopic bracket and a base. The grinding body includes a retractable grinding body, a handle, a motor and a grinding disc. The retractable grinding body is composed of inner and outer cylinders, which are connected by bolts. The handle is welded on the motor at an angle of 40 degrees, the motor and the retractable grinding body are connected by iron sheets, the grinding sheet is connected to the main shaft by a screw pressure plate, and connected to the motor by a main shaft. After the power is turned on, the motor drives the grinding disc through the transmission device to perform the grinding operation. The telescopic bracket is composed of an inner cylinder and an outer cylinder, and the inner and outer cylinders are connected by bolts. The telescopic support and the grinding machine body are connected by positioning pins. Base includes circular level, plate and leveling nut. The base and the telescopic support are connected by bearings. During the grinding operation, the concrete test block is placed on a horizontal base, the staff holds the handle, turns on the power supply, and completes the grinding operation relying on the bearing and the retractable grinding body.
Description
技术领域technical field
本实用新型涉及一种混凝土试块打磨装置。The utility model relates to a concrete test block grinding device.
背景技术Background technique
建筑工程试验装备领域中,往往需要制作混凝土试块进行试验,制作的混凝土试块表面往往会凹凸不平,所以需对混凝土试块进行打磨。在对混凝土试块进行打磨的过程中,以往的打磨工具一般为手持式。该类手持式打磨工具在打磨过程中受人为因素影响较大,打磨精度较低。由于打磨的不平整,在试验过程中混凝土试块易产生应力集中的现象,从而影响试验结果的精度。此外,该类手持式打磨工具对工作人员的技术娴熟度也有较高的要求,如工作人员对手持式打磨机操作不熟悉,还容易引起人身伤害事故的发生。由于上述情况的存在,目前建筑工程试验装备领域急需一种固定式混凝土打磨装置来对标准混凝土试件进行打磨。In the field of construction engineering test equipment, it is often necessary to make concrete test blocks for testing. The surface of the manufactured concrete test blocks is often uneven, so the concrete test blocks need to be polished. In the process of grinding the concrete test block, the grinding tools in the past are generally hand-held. Such hand-held grinding tools are greatly affected by human factors during the grinding process, and the grinding accuracy is low. Due to the uneven grinding, the concrete test block is prone to stress concentration during the test process, which affects the accuracy of the test results. In addition, such hand-held grinding tools also have high requirements for the technical proficiency of the staff. If the staff is not familiar with the operation of the hand-held grinding machine, it is easy to cause personal injury accidents. Due to the existence of the above situation, a fixed concrete grinding device is urgently needed in the field of construction engineering test equipment to grind standard concrete specimens.
实用新型内容Utility model content
本实用新型为了解决上述问题,提出了一种混凝土试块打磨装置。该装置主要包括打磨机体、可伸缩支架和底座。使用该装置可提高对混凝土试块的打磨精度,进而提高试验结果的精确度,减小试验误差;同时,该装置减小了人工作业的力度,减小了人身事故的发生率,提高了打磨的灵活便利性。In order to solve the above problems, the utility model proposes a concrete test block grinding device. The device mainly includes a grinding machine body, a telescopic support and a base. Using this device can improve the grinding accuracy of concrete test blocks, thereby improving the accuracy of test results and reducing test errors; at the same time, the device reduces the intensity of manual work, reduces the incidence of personal accidents, and improves the grinding efficiency. flexibility and convenience.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种混凝土试块打磨装置,包括一个底座,在所述的底座上设有一个与其垂直的可伸缩支架,在所述的可伸缩支架上设有一个打磨机体;所述的打磨机体包括一个与所述的可伸缩支架垂直的可伸缩打磨机身,在所述的打磨机身的端部安装有一个电机,所述的电机顶部焊接有一个倾斜40度的把手,电机的输出轴端设有磨片,接上电源后,电机通过传动装置可以带动磨片进行水平旋转,手持把手对表面凹凸不平的混凝土试块进行打磨作业,安全便利。A concrete test block grinding device, comprising a base, on the base is provided with a telescopic bracket perpendicular to it, on the telescopic bracket is provided with a grinding body; the grinding body includes a The retractable grinding body vertically of the telescopic support, a motor is installed at the end of the grinding body, a handle inclined at 40 degrees is welded on the top of the motor, and the output shaft end of the motor is provided with After the grinding disc is connected to the power supply, the motor can drive the grinding disc to rotate horizontally through the transmission device, and it is safe and convenient to grind the concrete test block with uneven surface by holding the handle.
进一步的,所述的可伸缩打磨机身由实心内筒和空心外筒组成,在所述空心外筒的高度方向上有多处螺纹孔,空心外筒和实心内筒之间可以通过螺栓穿过所述多处螺纹孔拧紧固定,拧开可水平向自由伸缩。Further, the telescopic grinding body is composed of a solid inner cylinder and a hollow outer cylinder, and there are multiple threaded holes in the height direction of the hollow outer cylinder, and bolts can be passed between the hollow outer cylinder and the solid inner cylinder. It can be tightened and fixed through the multiple threaded holes, and can be freely stretched horizontally when unscrewed.
进一步的,所述电机与可伸缩打磨机身通过连接件连接,连接件一端焊接在电机上,另一端表面和可伸缩打磨机身表面有相通的多处螺纹孔,通过螺栓穿过螺纹孔与可伸缩打磨机身连接。Further, the motor is connected to the retractable grinding body through a connecting piece, one end of the connecting piece is welded on the motor, and the surface of the other end has multiple threaded holes communicating with the surface of the retractable grinding body, through which bolts pass through the threaded holes and Retractable sanding body connection.
进一步的,所述的磨片与电机主轴通过螺丝压板连接,可拆卸;接上电源后,电机通过传动装置可以带动磨片进行水平旋转,手持把手对表面凹凸不平的混凝土试块进行打磨作业,安全便利。Further, the grinding disc is connected to the motor spindle through a screw pressure plate and is detachable; after the power supply is connected, the motor can drive the grinding disc to rotate horizontally through the transmission device, and the concrete test block with uneven surface can be polished by holding the handle. Safe and convenient.
进一步的,所述的可伸缩支架,由实心内筒和空心外筒组成,外筒上有三处螺纹孔,内外筒通过螺栓穿过螺纹孔拧紧固定,拧开可伸缩。可伸缩支架与可伸缩打磨机身通过定位销连接固定,对打磨机体提供了支撑,安全省力。Further, the telescopic bracket is composed of a solid inner cylinder and a hollow outer cylinder. There are three threaded holes on the outer cylinder. The inner and outer cylinders are fixed by bolts passing through the threaded holes, and can be stretched when unscrewed. The retractable bracket and the retractable grinding body are connected and fixed through positioning pins, which provide support for the grinding body, which is safe and labor-saving.
进一步的,所述的底座,与可伸缩支架通过底座上的轴承相连接,可使可伸缩支架带动打磨机体水平向自由旋转180度。Further, the base is connected with the telescopic support through bearings on the base, so that the telescopic support can drive the grinding body to freely rotate 180 degrees in the horizontal direction.
进一步的,所述底座的四个角上各有一个水平调节螺母,底座表面上内嵌有一个水准器,通过水平调节螺母和水准器来调整和校准底座,使底座处于水平位置。Further, each of the four corners of the base has a level adjustment nut, and a level is embedded on the surface of the base, and the base is adjusted and calibrated by the level adjustment nut and the level, so that the base is in a horizontal position.
进一步的,所述的底座用来放置不同尺寸的混凝土试块,有利于减小打磨误差。Further, the base is used to place concrete test blocks of different sizes, which is beneficial to reduce grinding errors.
本实用新型的工作原理为:The working principle of the utility model is:
底座和可伸缩支架通过轴承连接,可以使支架和打磨机体水平向自由旋转,可伸缩支架根据混凝土试块的高度而选择内筒伸缩长度,使磨片下表面与放置在底座上的混凝土试块上表面接触。进行打磨作业时,工作人员手持打磨机体上的把手,拧开可伸缩打磨机身上的螺栓,令其可以自由伸缩,通过电机带动磨片进行打磨作业。The base and the telescopic support are connected by bearings, which can make the support and the grinding body rotate freely in the horizontal direction. The telescopic support selects the telescopic length of the inner cylinder according to the height of the concrete test block, so that the lower surface of the grinding plate and the concrete test block placed on the base contact with the upper surface. When performing the grinding operation, the staff holds the handle on the grinding body and unscrews the bolts on the retractable grinding body so that it can expand and contract freely, and the grinding plate is driven by the motor to perform the grinding operation.
本实用新型的有益效果为:The beneficial effects of the utility model are:
(1)通过设置底座、水平调节螺母和圆水准器,可以使混凝土试块处于水平进行打磨,控制了打磨误差,提高了打磨精度;(1) By setting the base, the level adjustment nut and the circular level, the concrete test block can be ground horizontally, which controls the grinding error and improves the grinding accuracy;
(2)底座和可伸缩支架通过轴承连接,可伸缩支架可以带动通过定位销连接的打磨机体水平向自由旋转180度,手持把手,可以水平向旋转伸缩的对混凝土试块进行打磨,灵活实用;(2) The base and the telescopic bracket are connected by bearings, and the telescopic bracket can drive the grinding body connected by the positioning pin to rotate freely 180 degrees in the horizontal direction, and hold the handle to grind the concrete test block horizontally and flexibly, which is flexible and practical;
(3)可伸缩支架给角磨机提供了支撑,减小了工作人员的手持力度,不仅省力,还降低了人身事故的发生率。(3) The telescopic bracket provides support for the angle grinder, which reduces the hand-holding strength of the staff, which not only saves labor, but also reduces the incidence of personal accidents.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是本试验仪器的结构示意图;Fig. 1 is the structural representation of this test instrument;
图2是图1中底座的结构示意图;Fig. 2 is a schematic structural view of the base in Fig. 1;
图3是图1中可伸缩支架的结构示意图;Fig. 3 is a schematic structural view of the telescopic support in Fig. 1;
图4是图1中打磨机体的结构示意图;Fig. 4 is a schematic structural view of the grinding body in Fig. 1;
图5是图1中可伸缩打磨机身和电机连接方式的示意图;Fig. 5 is a schematic diagram of the telescopic grinding body and the motor connection method in Fig. 1;
图6是图1中电机和磨片连接方式的示意图;Fig. 6 is a schematic diagram of the connection between the motor and the grinding disc in Fig. 1;
附图中各数字标号所指代的部位名称如下:1-1底座,1-2可伸缩支架,1-3打磨机体,1-4定位销,1-5轴承,2-1水平调节螺母,2-2圆水准器,2-3平板,3-1内筒,3-2螺栓,3-3外筒,3-4销钉孔,3-5螺纹孔,4-1内筒,4-2外筒,4-3螺栓,4-4把手,4-5电机,4-6磨片,4-7螺纹孔,5-1可伸缩打磨机身,5-2螺纹孔,5-3铁片,6-1主轴,6-2螺丝压板。The names of the parts indicated by the numbers in the accompanying drawings are as follows: 1-1 base, 1-2 telescopic bracket, 1-3 polished body, 1-4 positioning pin, 1-5 bearing, 2-1 horizontal adjustment nut, 2-2 circular level, 2-3 plate, 3-1 inner cylinder, 3-2 bolt, 3-3 outer cylinder, 3-4 pin hole, 3-5 threaded hole, 4-1 inner cylinder, 4-2 Outer cylinder, 4-3 bolts, 4-4 handles, 4-5 motors, 4-6 grinding discs, 4-7 threaded holes, 5-1 retractable grinding body, 5-2 threaded holes, 5-3 iron sheets , 6-1 spindle, 6-2 screw platen.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
下面结合附图与实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1所示,一种混凝土试块打磨装置,包括底座1-1、可伸缩支架1-2、打磨机体1-3;其中,所述的底座1-1通过轴承1-5与可伸缩支架1-2相连接,可伸缩支架1-2垂直于所述的底座1-1;打磨机体1-3的可伸缩打磨机身5-1垂直于所述的可伸缩支架1-2;其中:底座1-1固定,可伸缩支架1-2可自由水平向旋转180度,打磨机体1-3与可伸缩支架1-2通过定位销1-4相连接,限制了打磨机体相对可伸缩支架的移动和转动,但由于可伸缩支架可水平向旋转,打磨机体可以随之水平向旋转相同角度。As shown in Fig. 1, a kind of concrete test block polishing device comprises base 1-1, telescopic support 1-2, polishing body 1-3; Wherein, described base 1-1 connects telescopic The brackets 1-2 are connected, and the telescopic bracket 1-2 is perpendicular to the base 1-1; the telescopic grinding body 5-1 of the grinding body 1-3 is perpendicular to the telescopic bracket 1-2; wherein : The base 1-1 is fixed, the telescopic bracket 1-2 can freely rotate 180 degrees horizontally, the grinding body 1-3 is connected with the telescopic bracket 1-2 through the positioning pin 1-4, which limits the relative telescopic bracket of the grinding body However, since the telescopic bracket can rotate horizontally, the grinding body can rotate horizontally at the same angle.
如图2所示,底座1-1包括水平调节螺母2-1,圆水准器2-2和平板2-3,平板的四个角各有一个螺纹孔,水平调节螺母2-1通过螺纹孔与平板2-3相连接,圆水准器2-2内嵌在平板2-4内,调节水平调节螺母2-1至圆水准器2-2中的气泡居中,则底座1-1水平。将混凝土试快水平放置在底座上,减少了打磨误差。As shown in Figure 2, the base 1-1 includes a level adjustment nut 2-1, a circular level 2-2 and a plate 2-3, each of the four corners of the plate has a threaded hole, and the level adjustment nut 2-1 passes through the threaded hole Connected with the flat plate 2-3, the circular vial 2-2 is embedded in the flat plate 2-4, and the level adjustment nut 2-1 is adjusted until the air bubble in the circular vial 2-2 is centered, then the base 1-1 is level. Place the concrete test block horizontally on the base, reducing grinding errors.
如图3所示,可伸缩支架1-2由实心内筒3-1和空心外筒3-3组成,外筒3-3上有三处螺纹孔,通过螺栓3-2穿过螺纹孔可将内外筒固定住,拧开螺栓3-2可自由水平向伸缩。在底座1-1放置混凝土试块后,拧开螺栓3-2,调节支架高度使磨片4-6下表面与混凝土试块上表面紧贴,即可拧紧螺栓3-2固定内筒3-1的位置。内筒3-1顶部有一个销钉孔3-4,可伸缩支架1-2与打磨机体1-3通过定位销1-4穿过销钉孔3-4相连接的。As shown in Figure 3, the telescopic bracket 1-2 is made up of a solid inner cylinder 3-1 and a hollow outer cylinder 3-3, and there are three threaded holes on the outer cylinder 3-3, through which the bolt 3-2 can pass through the threaded holes. The inner and outer cylinders are fixed, and the bolts 3-2 are unscrewed to expand and contract freely horizontally. After placing the concrete test block on the base 1-1, unscrew the bolt 3-2, adjust the height of the support so that the lower surface of the grinding plate 4-6 is close to the upper surface of the concrete test block, and then tighten the bolt 3-2 to fix the inner cylinder 3- 1 position. There is a pin hole 3-4 at the top of the inner cylinder 3-1, and the telescopic support 1-2 is connected with the grinding body 1-3 through the pin hole 3-4 by the positioning pin 1-4.
如图4、图5和图6所示,打磨机体1-3包括可伸缩打磨机身5-1、把手4-4、电机4-5和磨片4-6;电机4-5的驱动轴的轴线与可伸缩支架1-2平行;可伸缩打磨机身5-1包括实心内筒4-1和空心外筒4-2,外筒4-2上有三处螺纹孔,内外筒之间通过螺栓4-3穿过螺纹孔相连接,拧紧螺栓4-3即可固定内外筒,拧开可自由伸缩。把手4-4焊接在电机顶部且倾斜40度。可伸缩打磨机身5-1通过铁片5-3与电机4-5相连接,铁片5-3一端焊接在电机4-5上,另一端与可伸缩打磨机身通过螺栓4-3穿过铁片5-3和可伸缩打磨机身相通的螺纹孔连接。电机4-5通过主轴6-1与磨片4-6连接,主轴6-1与磨片4-6通过螺丝压板6-2连接,磨片4-6可拆卸,拧开螺丝压板6-2即可卸下磨片4-6,装上磨片4-6后拧紧螺丝压板6-2即可使用。As shown in Fig. 4, Fig. 5 and Fig. 6, the grinding body 1-3 comprises a retractable grinding body 5-1, a handle 4-4, a motor 4-5 and a grinding disc 4-6; the drive shaft of the motor 4-5 The axis of the shaft is parallel to the telescopic support 1-2; the telescopic grinding body 5-1 includes a solid inner cylinder 4-1 and a hollow outer cylinder 4-2, and there are three threaded holes on the outer cylinder 4-2, and the inner and outer cylinders pass through The bolts 4-3 are connected through the threaded holes, the inner and outer cylinders can be fixed by tightening the bolts 4-3, and can be freely stretched when unscrewed. The handle 4-4 is welded on the top of the motor and inclined at 40 degrees. The retractable grinding body 5-1 is connected with the motor 4-5 through the iron sheet 5-3, and one end of the iron sheet 5-3 is welded on the motor 4-5, and the other end and the retractable grinding body are worn through the bolt 4-3. Connect through the threaded hole that the iron sheet 5-3 communicates with the retractable grinding body. The motor 4-5 is connected to the grinding disc 4-6 through the main shaft 6-1, the main shaft 6-1 is connected to the grinding disc 4-6 through the screw pressure plate 6-2, the grinding disc 4-6 is detachable, unscrew the screw pressure plate 6-2 The grinding disc 4-6 can be unloaded, and the screw pressing plate 6-2 can be used by tightening the screw pressing plate 6-2 after loading onto the grinding disc 4-6.
进行打磨作业时,手持把手4-4,拧开固定内筒4-1、外筒4-2的螺栓,使内、外筒可以水平自由伸缩,因为轴承1-5的带动,可伸缩打磨机身5-1还可以水平向旋转,根据电机4-5通过传动装置带动磨片4-6旋转,即可实现对混凝土试块的打磨。When performing grinding operations, hold the handle 4-4 and unscrew the bolts fixing the inner cylinder 4-1 and the outer cylinder 4-2, so that the inner and outer cylinders can be horizontally and freely stretched, because the bearing 1-5 drives the retractable grinding machine The body 5-1 can also rotate horizontally. According to the rotation of the grinding disc 4-6 driven by the motor 4-5 through the transmission device, the grinding of the concrete test block can be realized.
综上所述,将混凝土试块放置在已经调平的底座上,调平的标志是圆水准器中的气泡居中。拧开可伸缩支架上的螺栓,调整高度,使磨片与混凝土试块紧贴,然后拧紧螺栓,固定可伸缩支架高度。拧开可伸缩打磨机身上的螺栓,使其可以水平自由伸缩,并因为底座和可伸缩支架通过轴承连接,而可以水平向自由旋转180度,手持把手,接通电源,电机开始工作,带动磨片旋转对混凝土试块进行打磨,该装置用于打磨混凝土试块,灵活实用且提高了打磨精度。To sum up, the concrete test block is placed on the base that has been leveled, and the sign of leveling is that the air bubble in the circular level is centered. Unscrew the bolts on the telescopic bracket, adjust the height so that the grinding disc is close to the concrete test block, and then tighten the bolts to fix the height of the telescopic bracket. Unscrew the bolts on the telescopic grinding body, so that it can be extended and extended freely horizontally, and because the base and the telescopic bracket are connected by bearings, they can freely rotate 180 degrees horizontally, hold the handle, turn on the power, the motor starts to work, and drives The grinding disc rotates to grind the concrete test block, and the device is used for grinding the concrete test block, which is flexible and practical and improves the grinding accuracy.
总之,以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的均等变化与修饰,皆应属本实用新型专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the utility model should fall within the scope of the utility model patent.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
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| CN201820318652.3U CN208020003U (en) | 2018-03-08 | 2018-03-08 | A kind of concrete test block grinding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109773608A (en) * | 2019-01-18 | 2019-05-21 | 卢彭 | A kind of auxiliary frame based on the smooth polishing steel plate of guide rail |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109773608A (en) * | 2019-01-18 | 2019-05-21 | 卢彭 | A kind of auxiliary frame based on the smooth polishing steel plate of guide rail |
| CN109773608B (en) * | 2019-01-18 | 2023-11-24 | 新疆宏大钢结构有限公司 | Auxiliary frame based on guide rail level polishing steel plate |
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