CN208014547U - An electromagnetic coil winding device - Google Patents
An electromagnetic coil winding device Download PDFInfo
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- CN208014547U CN208014547U CN201820427945.5U CN201820427945U CN208014547U CN 208014547 U CN208014547 U CN 208014547U CN 201820427945 U CN201820427945 U CN 201820427945U CN 208014547 U CN208014547 U CN 208014547U
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Abstract
Description
技术领域technical field
本实用新型涉及机械领域,具体涉及一种电磁线圈缠绕设备。The utility model relates to the mechanical field, in particular to an electromagnetic coil winding device.
背景技术Background technique
变压器主要功能有电压变换、电流变换、阻抗变换、隔离、稳压(磁饱和变压器)等,电磁线圈是变压器的基本组成部分,电磁线圈是利用通过导线周围存在磁场而建立的,把导线绕成螺旋形加强磁场,即用最小的空间来实现最高的磁场强度。The main functions of the transformer include voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer), etc. The electromagnetic coil is the basic part of the transformer. The electromagnetic coil is established by using the magnetic field around the wire, and the wire is wound into Helically strengthened magnetic field means using the smallest space to achieve the highest magnetic field strength.
目前的中小型电磁线圈在缠绕过程中往往需要手工操作,使电磁线可以紧密的缠绕在线圈轴上,但是人工操作限制了电磁线的缠绕速度,增加了工人的劳动强度,不利于生产效率的提高。The current small and medium-sized electromagnetic coils often need manual operation during the winding process, so that the electromagnetic wire can be tightly wound on the coil shaft, but manual operation limits the winding speed of the electromagnetic wire, increases the labor intensity of workers, and is not conducive to the improvement of production efficiency. improve.
实用新型内容Utility model content
对于现有技术中电磁线圈缠绕过程中所存在的问题,本实用新型提供的一种电磁线圈缠绕设备,可以实现中小型电磁线圈的自动化缠绕,降低工人劳动强度,提高工作效率。For the problems existing in the winding process of electromagnetic coils in the prior art, the utility model provides an electromagnetic coil winding equipment, which can realize automatic winding of small and medium-sized electromagnetic coils, reduce labor intensity of workers, and improve work efficiency.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种电磁线圈缠绕设备,包括底座,所述底座上设有第一支架和第二支架,所述第一支架上设有丝杠、主动轴和轨道轴,所述轨道轴上设有可自由滑动的引导块,所述引导块上设有引导孔,所述丝杠一端与所述引导块相配合,所述丝杠另一端穿过所述第一支架连接有第一电机,所述主动轴一端连接有线圈支架,所述主动轴另一端穿过所述第一支架连接有第二电机,所述第二支架上设有导线辊,所述导线辊上设有导线,所述导线穿过所述引导孔与所述线圈支架相配合。An electromagnetic coil winding device, comprising a base, the base is provided with a first support and a second support, the first support is provided with a screw, a driving shaft and a track shaft, and the track shaft is provided with a free A sliding guide block, the guide block is provided with a guide hole, one end of the screw is matched with the guide block, the other end of the screw is connected to the first motor through the first bracket, and the active One end of the shaft is connected to a coil support, the other end of the drive shaft passes through the first support and is connected to a second motor, the second support is provided with a wire roller, the wire roller is provided with a wire, and the wire passes through the Match with the coil support through the guide hole.
优选的,所述引导块下表面设有拉紧装置,所述拉紧装置包括立柱,所述立柱上设有可自由旋转的套筒,所述立柱上端连接有第一定滑轮,所述立柱下端连接有第二定滑轮,所述第一定滑轮与第二定滑轮起到引导所述导线的作用,通过控制所述导线在所述套筒上的缠绕圈数达到控制所述导线缠绕过程中拉力的大小。Preferably, the lower surface of the guide block is provided with a tensioning device, the tensioning device includes a column, and the column is provided with a freely rotatable sleeve, and the upper end of the column is connected with a first fixed pulley, and the column The lower end is connected with a second fixed pulley, the first fixed pulley and the second fixed pulley play the role of guiding the wire, and the winding process of the wire can be controlled by controlling the number of winding turns of the wire on the sleeve The size of the pull force.
优选的,所述第二支架与导线辊之间设有安装座,所述安装座上设有凹槽,所述导线辊安装在所述凹槽内,方便所述导线辊的更换。Preferably, a mounting seat is provided between the second bracket and the wire roller, and a groove is provided on the mounting seat, and the wire roller is installed in the groove, so as to facilitate the replacement of the wire roller.
优选的,所述底座上设有第三支架,所述第三支架上设有控制面板,所述控制面板上设有总开关和转向开关,所述总开关和所述第一电机与第二电机电连接,所述转向开关与所述第一电机电连接,所述总开关控制第一电机与第二电机,所述转向开关控制所述第一电机的旋转方向。Preferably, a third support is provided on the base, a control panel is provided on the third support, a main switch and a steering switch are provided on the control panel, the main switch and the first motor and the second The motor is electrically connected, the steering switch is electrically connected to the first motor, the master switch controls the first motor and the second motor, and the steering switch controls the rotation direction of the first motor.
优选的,所述丝杠与引导块之间设有螺母,所述螺母固定安装在所述引导块上,所述螺母与丝杠相配合。Preferably, a nut is provided between the lead screw and the guide block, the nut is fixedly mounted on the guide block, and the nut cooperates with the lead screw.
本实用新型的有益效果表现在:The beneficial effects of the utility model are manifested in:
1、本实用新型中引导块使线圈轴上的导线与引导块上的导线始终处于同一平面内,可有效避免电磁线圈缠绕过程中导线出现交叉缠绕现象;1. The guide block in the utility model makes the wire on the coil shaft and the wire on the guide block always in the same plane, which can effectively avoid the cross-winding phenomenon of the wire during the winding process of the electromagnetic coil;
2、本实用新型通过拉紧装置控制导线的拉力,使导线缠绕更加紧密,通过控制导线在套筒上的缠绕圈数达到控制导线拉力的作用,既可有效防止线圈轴上导线因缠绕松散而脱落,又可避免拉力过大而崩断导线。2. The utility model controls the pulling force of the wire through the tensioning device, so that the wire is wound more tightly. By controlling the number of winding turns of the wire on the sleeve to control the pulling force of the wire, it can effectively prevent the wire on the coil shaft from being wound due to loose winding. Falling off, but also to avoid excessive pulling force and break the wire.
附图说明Description of drawings
图1为本实用新型一种电磁线圈缠绕设备的实施例一的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of Embodiment 1 of an electromagnetic coil winding device of the present invention;
图2为本实用新型一种电磁线圈缠绕设备的拉紧装置的结构示意图;Fig. 2 is a structural schematic diagram of a tensioning device of an electromagnetic coil winding device of the present invention;
图3为本实用新型一种电磁线圈缠绕设备的引导块的结构示意图;Fig. 3 is a structural schematic diagram of a guide block of an electromagnetic coil winding device of the present invention;
图4为本实用新型一种电磁线圈缠绕设备的实施例二的整体结构示意图。Fig. 4 is a schematic diagram of the overall structure of Embodiment 2 of an electromagnetic coil winding device of the present invention.
图中:1-底座、2-第一支架、3-第二支架、4-第一电机、5-第二电机、6-主动轴、7-线圈支架、8-丝杠、9-轨道轴、10-引导块、11-拉紧装置、12-导线、13-导线辊、14-第三支架、15-控制面板、16-总开关、17-转向开关、18-安装座、1001-引导孔、1101-立柱、1102-第二定滑轮、1103-第一定滑轮、1104-套筒。In the figure: 1-base, 2-first bracket, 3-second bracket, 4-first motor, 5-second motor, 6-driving shaft, 7-coil bracket, 8-lead screw, 9-track shaft , 10-guide block, 11-tensioning device, 12-wire, 13-wire roller, 14-third bracket, 15-control panel, 16-main switch, 17-turning switch, 18-installation seat, 1001-guide Hole, 1101-column, 1102-the second fixed pulley, 1103-the first fixed pulley, 1104-sleeve.
具体实施方式Detailed ways
为了便于本领域技术人员理解,下面结合附图对本实用新型作进一步的说明。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the accompanying drawings.
实施例一:如图1-3所示的一种电磁线圈缠绕设备,包括底座1,所述底座1上设有第一支架2和第二支架3,所述第一支架2上设有丝杠8、主动轴6和轨道轴9,所述轨道轴9上设有可自由滑动的引导块10,所述引导块10上设有引导孔1001,所述丝杠8一端与所述引导块10相配合,所述丝杠8另一端穿过所述第一支架2连接有第一电机4,所述主动轴6一端连接有线圈支架7,所述主动轴6另一端穿过所述第一支架2连接有第二电机5,所述第二支架3上设有导线辊13,所述导线辊13上设有导线12,所述导线12穿过所述引导孔1001与所述线圈支架7相配合。Embodiment 1: An electromagnetic coil winding device as shown in Figures 1-3, including a base 1, a first support 2 and a second support 3 are provided on the base 1, and a wire is provided on the first support 2. Bar 8, driving shaft 6 and orbital shaft 9, described orbital shaft 9 is provided with the guide block 10 that can slide freely, is provided with guide hole 1001 on the described guide block 10, and described leading screw 8 one end and described guide block 10, the other end of the screw 8 passes through the first support 2 and is connected to the first motor 4, one end of the driving shaft 6 is connected to the coil support 7, and the other end of the driving shaft 6 passes through the first A support 2 is connected with a second motor 5, the second support 3 is provided with a wire roller 13, the wire roller 13 is provided with a wire 12, and the wire 12 passes through the guide hole 1001 and the coil support 7 to match.
所述引导块10下表面设有拉紧装置11,所述拉紧装置11包括立柱1101,所述立柱1101上设有可自由旋转的套筒1104,所述立柱1101上端连接有第一定滑轮1103,所述立柱1101下端连接有第二定滑轮1102,所述第一定滑轮1103与第二定滑轮1102起到引导所述导线12的作用,通过控制所述导线12在所述套筒1104上的缠绕圈数达到控制所述导线12缠绕过程中拉力的大小;所述第二支架3与导线辊13之间设有安装座18,所述安装座18上设有凹槽,所述导线辊13安装在所述凹槽内,方便所述导线辊13的更换;所述丝杠8与引导块10之间设有螺母,所述螺母固定安装在所述引导块10上,所述螺母与丝杠8相配合,通过机械与人工相配合,实现电磁线圈的半自动缠绕,可有效提高工作效率。The lower surface of the guide block 10 is provided with a tensioning device 11, the tensioning device 11 includes a column 1101, the column 1101 is provided with a freely rotatable sleeve 1104, and the upper end of the column 1101 is connected with a first fixed pulley 1103, the lower end of the column 1101 is connected with the second fixed pulley 1102, the first fixed pulley 1103 and the second fixed pulley 1102 play the role of guiding the wire 12, by controlling the wire 12 in the sleeve 1104 The number of winding turns on the wire reaches the size of the pulling force during the winding process of the wire 12; a mounting seat 18 is provided between the second support 3 and the wire roll 13, and a groove is provided on the mounting seat 18, and the wire Roller 13 is installed in described groove, is convenient for the replacement of described lead roller 13; There is nut between described lead screw 8 and guide block 10, and described nut is fixedly installed on described guide block 10, and described nut Cooperating with the lead screw 8, the semi-automatic winding of the electromagnetic coil is realized through mechanical and manual cooperation, which can effectively improve work efficiency.
实施例二:在上述结构的基础上,如图4所示的一种电磁线圈缠绕设备,所述底座1上设有第三支架14,所述第三支架14上设有控制面板15,所述控制面板15上设有总开关16和转向开关17,所述总开关16和所述第一电机4与第二电机5电连接,所述转向开关17与所述第一电机4电连接,所述总开关16控制所述第一电机4与第二电机5,所述转向开关17控制所述第一电机4的旋转方向,实现电磁线圈的自动缠绕。Embodiment 2: On the basis of the above structure, a kind of electromagnetic coil winding equipment as shown in FIG. The control panel 15 is provided with a master switch 16 and a steering switch 17, the master switch 16 and the first motor 4 are electrically connected to the second motor 5, and the steering switch 17 is electrically connected to the first motor 4, The main switch 16 controls the first motor 4 and the second motor 5, and the steering switch 17 controls the rotation direction of the first motor 4, so as to realize the automatic winding of the electromagnetic coil.
本实用新型工作时,将线圈轴固定安装在所述线圈支架7上,将所述导线辊13上的所述导线12穿过所述引导孔1001固定安装在线圈轴上,通知控制所述第二电机5使所述引导块10移动到所述轨道轴9一端,使所述引导块10与线圈轴一端对齐,对齐后,打开所述总开关16,使所述丝杠8与主动轴6同时转动,通过所述第一电机4与第二电机5的配合,使所述导线12紧密的缠绕在线圈轴上;当所述导线12移动到线圈轴另一端时,关闭所述总开关16,控制所述转向开关17实现所述第一电机4转向,然后打开所述总开关16,使所述引导块10往相反方向移动,如此反复,直到线圈轴上的所述导线12满足要求为止,然后剪断所述导线12,取下线圈轴。When the utility model is working, the coil shaft is fixedly installed on the coil support 7, the wire 12 on the wire roller 13 is fixedly installed on the coil shaft through the guide hole 1001, and the notification controls the first The second motor 5 moves the guide block 10 to one end of the track shaft 9, aligns the guide block 10 with one end of the coil shaft, and after alignment, opens the main switch 16 to make the lead screw 8 and the drive shaft 6 Rotate at the same time, through the cooperation of the first motor 4 and the second motor 5, the wire 12 is tightly wound on the coil shaft; when the wire 12 moves to the other end of the coil shaft, close the main switch 16 , control the steering switch 17 to realize the steering of the first motor 4, and then turn on the main switch 16 to make the guide block 10 move in the opposite direction, repeating this until the wire 12 on the coil shaft meets the requirements , and then cut off the wire 12, and take off the coil shaft.
以上内容仅仅是对本实用新型的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content is only an example and description of the structure of the present utility model. Those skilled in the art make various modifications or supplements to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the utility model. The structure or beyond the scope defined in the claims shall belong to the protection scope of the present utility model.
Claims (5)
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| CN201820427945.5U CN208014547U (en) | 2018-03-28 | 2018-03-28 | An electromagnetic coil winding device |
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| CN201820427945.5U CN208014547U (en) | 2018-03-28 | 2018-03-28 | An electromagnetic coil winding device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109899692A (en) * | 2019-04-15 | 2019-06-18 | 安溪县城厢逸宁贸易商行 | No-welding LED filament bulb lamp |
| CN111768970A (en) * | 2020-07-20 | 2020-10-13 | 江西赣电电气有限公司 | Transformer coil winding device |
| CN114373622A (en) * | 2020-10-14 | 2022-04-19 | 东莞新科技术研究开发有限公司 | Twisting method based on twisting device |
-
2018
- 2018-03-28 CN CN201820427945.5U patent/CN208014547U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109899692A (en) * | 2019-04-15 | 2019-06-18 | 安溪县城厢逸宁贸易商行 | No-welding LED filament bulb lamp |
| CN109899692B (en) * | 2019-04-15 | 2020-08-25 | 广东格派制造有限公司 | Welding-free LED filament bulb lamp |
| CN111768970A (en) * | 2020-07-20 | 2020-10-13 | 江西赣电电气有限公司 | Transformer coil winding device |
| CN111768970B (en) * | 2020-07-20 | 2021-10-12 | 江西赣电电气有限公司 | Transformer coil winding device |
| CN114373622A (en) * | 2020-10-14 | 2022-04-19 | 东莞新科技术研究开发有限公司 | Twisting method based on twisting device |
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