CN208011094U - A kind of Double-flat wall steel-plastic composite pipe - Google Patents

A kind of Double-flat wall steel-plastic composite pipe Download PDF

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CN208011094U
CN208011094U CN201820182255.8U CN201820182255U CN208011094U CN 208011094 U CN208011094 U CN 208011094U CN 201820182255 U CN201820182255 U CN 201820182255U CN 208011094 U CN208011094 U CN 208011094U
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周成立
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Kang Mingyuan (guizhou) Technology Development Co Ltd
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Kang Mingyuan (guizhou) Technology Development Co Ltd
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Abstract

The utility model discloses a kind of Double-flat wall steel-plastic composite pipes.Include internal layer, outer layer is equipped on the outside of internal layer, reinforcing rib layer is equipped between internal layer and outer layer, is equipped with one group of reinforcing rib in reinforcing rib layer, reinforcing rib includes plastic outer layer, first binder layer, steel belt layer, the second adhesive layer, inner plastic successively from outside to inside.The utility model has the corrosion resistance for improving tubing, and forced area bigger, anti-pressure ability is strong, pipe ring stiffness higher, and longitudinal strength is high, reduces tubing weight, reduces the cost of pipeline, can be applied to non-excavating construction, the advantageous effect of the good toughness of pipeline.

Description

一种双平壁钢塑复合管A double-flat-wall steel-plastic composite pipe

技术领域technical field

本实用新型涉及一种管材,特别是一种双平壁钢塑复合管。The utility model relates to a pipe material, in particular to a steel-plastic composite pipe with double flat walls.

背景技术Background technique

目前,常用的埋地排水管道有HDPE结构壁热态缠绕管(克拉管)及钢带增强聚乙烯(PE)螺旋波纹管,但是现有的HDPE结构壁热态缠绕管存在以下缺点;第一管材成本高:因其为全塑材质,在达到一定环刚度时,其材料用量大幅增加,加之塑料材质本身的价格就比较贵,所以综合材料成本较高,比一般钢塑复合管高约30%以上;第二无法生产超大口径管材:因全塑材质,在生产大口径管材时,其抗压性能成3字方下降,因此,无法生产超过3米以上口径管材,这是该产品的最大局限性;第三管材环刚度较低:因系全塑材质,受塑料自身弯曲模量较小的影响,其抗压性能较低,环刚度一般为8kN/㎡左右。但是现有的钢带增强聚乙烯(PE)螺旋波纹管,存在以下缺点;第一环刚度低:管材虽采用了钢塑复合方式,但因结构缺陷,其波形中为倒“U”形中空,抗压强度仍有不足;第二,钢塑共同作用差,钢带层与内层的接触面积小,对内层的单位面积作用力大,容易形成应力集中,对内层产生破坏;第三纵向强度差,外层为波纹状,管材受到外力后,容易产生严重弯曲,并进而出现断裂破坏。其四,无法应用于非开挖施工,管材外壁为波纹状,在拖拉时,阻力大,无法应用该领域。At present, the commonly used buried drainage pipes include HDPE structural wall thermal winding pipe (carat pipe) and steel belt reinforced polyethylene (PE) spiral corrugated pipe, but the existing HDPE structural wall thermal winding pipe has the following disadvantages; first High cost of pipe material: because it is made of all-plastic material, when a certain ring stiffness is reached, the amount of material used will increase significantly, and the price of the plastic material itself is relatively expensive, so the cost of comprehensive materials is relatively high, about 30% higher than that of ordinary steel-plastic composite pipes % or more; secondly, it is impossible to produce super-large-diameter pipes: due to the all-plastic material, when producing large-diameter pipes, its compressive performance decreases by 3 squares. Therefore, it is impossible to produce pipes with a diameter of more than 3 meters. Limitation: The third pipe ring stiffness is low: because it is made of all-plastic material, affected by the small bending modulus of the plastic itself, its compressive performance is low, and the ring stiffness is generally about 8kN/㎡. However, the existing steel strip reinforced polyethylene (PE) spiral corrugated pipe has the following disadvantages: the first ring has low rigidity: although the pipe adopts the steel-plastic composite method, due to structural defects, its waveform is hollow in an inverted "U" shape , the compressive strength is still insufficient; second, the steel-plastic interaction is poor, the contact area between the steel belt layer and the inner layer is small, and the force per unit area of the inner layer is large, which is easy to form stress concentration and cause damage to the inner layer; Three, the longitudinal strength is poor, and the outer layer is corrugated. After the pipe is subjected to external force, it is prone to severe bending, and then fracture and damage. Its four, can't be applied to non-excavation construction, and the outer wall of pipe material is corrugated, and when dragging, resistance is big, can't apply this field.

综上所述,现有技术存在管材的抗腐蚀性差,受力面积更小,抗压能力弱,管材环刚度更低,纵向强度低,管材重量大,管道的成本高,无法应用于非开挖施工,管道的韧性差的技术问题。To sum up, the existing technology has poor corrosion resistance of pipes, smaller stress area, weak compression resistance, lower pipe ring stiffness, low longitudinal strength, heavy pipe weight, and high cost of pipes, which cannot be applied to non-opening pipes. Digging construction, poor toughness of the pipeline technical problems.

实用新型内容Utility model content

本实用新型的目的在于,提供一种双平壁钢塑复合管。本实用新型具有提高了管材的抗腐蚀性能,受力面积更大,抗压能力强,管材环刚度更高,纵向强度高,减少管材重量,降低管道的成本,可以应用于非开挖施工,管道的韧性好的特点。The purpose of the utility model is to provide a steel-plastic composite pipe with double flat walls. The utility model has the advantages of improved corrosion resistance of the pipe material, larger force bearing area, strong compression resistance, higher pipe ring stiffness, high longitudinal strength, reduced pipe weight, and reduced pipeline cost, and can be applied to non-excavation construction. The toughness of the pipeline is good.

本实用新型的技术方案:一种双平壁钢塑复合管,包括有内层,内层外侧设有外层,内层与外层之间设有加强筋层,加强筋层内设有一组加强筋,加强筋由外至内依次包括有塑料外层、第一粘结剂层、钢带层、第二粘结剂层、塑料内层。The technical scheme of the utility model: a steel-plastic composite pipe with double flat walls, including an inner layer, an outer layer is arranged outside the inner layer, a reinforcing rib layer is arranged between the inner layer and the outer layer, and a group of The reinforcing rib, the reinforcing rib comprises a plastic outer layer, a first adhesive layer, a steel belt layer, a second adhesive layer, and a plastic inner layer sequentially from outside to inside.

前述的双平壁钢塑复合管中,所述的内层和外层形状为圆环状,内层的内表面和外层的外表面均为平壁结构,内层和外层分别由截面均为菱形的内层带和外层带缠绕搭接而成。In the aforementioned double flat-wall steel-plastic composite pipe, the shape of the inner layer and the outer layer is circular, the inner surface of the inner layer and the outer surface of the outer layer are flat-walled structures, and the inner layer and the outer layer are respectively composed of cross-sectional They are all formed by winding and lapping diamond-shaped inner and outer belts.

前述的双平壁钢塑复合管中,所述的外层和内层均为聚乙烯或聚丙烯材料。In the aforementioned double flat-walled steel-plastic composite pipe, the outer layer and the inner layer are both made of polyethylene or polypropylene.

前述的双平壁钢塑复合管中,所述的加强筋层由一种截面为方形的钢塑复合实壁加强筋经螺纹状缠绕而成,相邻两个加强筋之间设有间距。In the aforementioned double-flat-wall steel-plastic composite pipe, the reinforcing rib layer is formed by winding a steel-plastic composite solid-wall reinforcing rib with a square cross-section in a threaded shape, and a distance is set between two adjacent reinforcing ribs.

前述的双平壁钢塑复合管中,所述的外层、加强筋层、内层三者均通过高温熔融和连续缠绕复合在一起,所述的加强筋层为钢塑复合材质。In the aforementioned double flat-walled steel-plastic composite pipe, the outer layer, rib layer and inner layer are all compounded together by high-temperature melting and continuous winding, and the rib layer is made of steel-plastic composite material.

前述的双平壁钢塑复合管中,所述的加强筋中塑料外层和塑料内层为聚乙烯或聚丙烯材料。In the aforementioned double-flat-wall steel-plastic composite pipe, the outer plastic layer and the inner plastic layer in the reinforcing rib are made of polyethylene or polypropylene.

与现有技术相比,本实用新型通过加强筋由外至内依次包括有塑料外层、第一粘结剂层、钢带层、第二粘结剂层、塑料内层,将加强筋呈螺纹状地绕设于内层的外侧,再由内层和外层进行保护,实现提高了管材的抗腐蚀性能;通过加强筋层由一种截面为方形的钢塑复合实壁加强筋经螺纹状缠绕而成,且外层、加强筋层、内层三者均通过高温熔融和连续缠绕复合在一起,使方形加强筋与管的内层和外层紧密贴合,实现受力面积更大,抗压能力强,管材环刚度更高,纵向强度高;通过加强筋层内相邻两个加强筋之间设有间距,实现减少管材重量,降低管道的成本;通过内层的内表面和外层的外表面均为平壁结构,减少管道内运输的液体与管道的摩擦系数,便于管道内运输,同时管道的外壁平壁状,从而降低了管材与土壤之间的摩擦力,可以应用于非开挖施工,拓展了应用领域;本实用新型外层和内层均为聚乙烯或聚丙烯材料,且加强筋中塑料外层和塑料内层为聚乙烯或聚丙烯材料,利用聚乙烯或聚丙烯材料韧性好的特点,实现管道的韧性好。Compared with the prior art, the utility model includes a plastic outer layer, a first adhesive layer, a steel belt layer, a second adhesive layer, and a plastic inner layer through the reinforcing rib from the outside to the inside, and the reinforcing rib is formed It is threaded around the outer side of the inner layer, and then protected by the inner layer and the outer layer to improve the corrosion resistance of the pipe; through the reinforcement layer, a steel-plastic composite solid wall reinforcement with a square cross-section is threaded Shaped winding, and the outer layer, rib layer, and inner layer are all combined by high-temperature melting and continuous winding, so that the square rib and the inner and outer layers of the tube are closely bonded to achieve a larger force-bearing area , strong compressive capacity, higher rigidity of the pipe ring, and high longitudinal strength; through the spacing between two adjacent ribs in the rib layer, the weight of the pipe can be reduced, and the cost of the pipe can be reduced; through the inner surface of the inner layer and the The outer surface of the outer layer is a flat wall structure, which reduces the friction coefficient between the liquid transported in the pipeline and the pipeline, and is convenient for transportation in the pipeline. At the same time, the outer wall of the pipeline is flat-walled, thereby reducing the friction between the pipe and the soil, and can be applied In non-excavation construction, the application field has been expanded; the outer layer and inner layer of the utility model are made of polyethylene or polypropylene material, and the plastic outer layer and plastic inner layer in the reinforcing rib are made of polyethylene or polypropylene material, and the polyethylene or polypropylene material is used. Or the characteristics of good toughness of polypropylene material, so as to realize the good toughness of the pipeline.

综上所述,本实用新型具有提高了管材的抗腐蚀性能,受力面积更大,抗压能力强,管材环刚度更高,纵向强度高,减少管材重量,降低管道的成本,可以应用于非开挖施工,管道的韧性好的有益效果。In summary, the utility model has improved the corrosion resistance of the pipe, has larger stress area, strong compressive capacity, higher pipe ring stiffness, high longitudinal strength, reduced pipe weight, and reduced pipe cost. It can be applied to Non-excavation construction, the beneficial effect of good toughness of the pipeline.

附图说明Description of drawings

图1为本实用新型的加强筋的截面结构示意图;Fig. 1 is the schematic cross-sectional structure diagram of the stiffener of the present utility model;

图2为本实用新型的外层带截面结构示意图;Fig. 2 is the schematic diagram of the cross-sectional structure of the outer layer of the utility model;

图3为本实用新型的内层带截面结构示意图;Fig. 3 is the schematic diagram of the cross-sectional structure of the inner layer belt of the present utility model;

图4为本实用新型剖面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the utility model.

附图中的标记为:1-塑料外层,2-第一粘接剂层,3-钢带层,4-第二粘接剂层,5-塑料内层,6-外层,7-加强筋层,8-内层,9-外层带,10-内层带,11-加强筋。The marks in the drawings are: 1-plastic outer layer, 2-first adhesive layer, 3-steel belt layer, 4-second adhesive layer, 5-plastic inner layer, 6-outer layer, 7- Rib layer, 8-inner layer, 9-outer belt, 10-inner belt, 11-reinforcing rib.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步的说明,但并不作为对本实用新型限制的依据。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the utility model.

实施例。一种双平壁钢塑复合管,构成如图1-4所示,包括有内层8,内层8外侧设有外层6,内层8与外层6之间设有加强筋层7,加强筋层7内设有一组加强筋11,加强筋11由外至内依次包括有塑料外层1、第一粘结剂层2、钢带层3、第二粘结剂层4、塑料内层5。Example. A double-flat-wall steel-plastic composite pipe, as shown in Figure 1-4, includes an inner layer 8, an outer layer 6 is arranged outside the inner layer 8, and a reinforcement layer 7 is arranged between the inner layer 8 and the outer layer 6 A set of ribs 11 are arranged in the rib layer 7, and the ribs 11 include a plastic outer layer 1, a first adhesive layer 2, a steel belt layer 3, a second adhesive layer 4, a plastic Inner layer 5.

所述的内层8和外层6形状为圆环状,内层8的内表面和外层6的外表面均为平壁结构,内层8和外层6分别由截面均为菱形的内层带10和外层带9缠绕搭接而成。The inner layer 8 and the outer layer 6 are annular in shape, and the inner surface of the inner layer 8 and the outer surface of the outer layer 6 are flat wall structures. The layer belt 10 and the outer layer belt 9 are wound and overlapped.

所述的外层6和内层8均为聚乙烯或聚丙烯材料。Both the outer layer 6 and the inner layer 8 are made of polyethylene or polypropylene.

所述的加强筋层7由一种截面为方形的钢塑复合实壁加强筋11经螺纹状缠绕而成,相邻两个加强筋11之间设有间距。The reinforcing rib layer 7 is made of a steel-plastic composite solid wall reinforcing rib 11 with a square cross-section wound in a thread shape, and a distance is set between two adjacent reinforcing ribs 11 .

所述的外层6、加强筋层7、内层8三者均通过高温熔融和连续缠绕复合在一起,所述的加强筋层7为钢塑复合材质。The outer layer 6, the rib layer 7, and the inner layer 8 are all compounded together by high-temperature melting and continuous winding, and the rib layer 7 is made of steel-plastic composite material.

所述的加强筋11中塑料外层1和塑料内层5为聚乙烯或聚丙烯材料。The plastic outer layer 1 and the plastic inner layer 5 in the reinforcing rib 11 are made of polyethylene or polypropylene.

本实用新型通过加强筋11由外至内依次包括有塑料外层1、第一粘结剂层2、钢带层3、第二粘结剂层4、塑料内层5,将加强筋11呈螺纹状地绕设于内层8的外侧,再由内层8和外层6进行保护,实现提高了管材的抗腐蚀性能;通过加强筋层7由一种截面为方形的钢塑复合实壁加强筋11经螺纹状缠绕而成,且外层6、加强筋层7、内层8三者均通过高温熔融和连续缠绕复合在一起,使方形加强筋11与管的内层8和外层6紧密贴合,实现受力面积更大,抗压能力强,管材环刚度更高,纵向强度高;通过加强筋层7内相邻两个加强筋11之间设有间距,实现减少管材重量,降低管道的成本;通过内层8的内表面和外层6的外表面均为平壁结构,减少管道内运输的液体与管道的摩擦系数,便于管道运输,同时管道的外壁为平壁状,从而降低了管材与土壤之间的摩擦力,可以应用于非开挖施工,拓展了应用领域;本实用新型外层6和内层8均为聚乙烯或聚丙烯材料,且加强筋11中塑料外层1和塑料内层5为聚乙烯或聚丙烯材料,利用聚乙烯或聚丙烯材料韧性好的特点,实现管道的韧性好。The utility model includes a plastic outer layer 1, a first adhesive layer 2, a steel belt layer 3, a second adhesive layer 4, and a plastic inner layer 5 through the reinforcing rib 11 from the outside to the inside, and the reinforcing rib 11 is formed. It is threaded around the outside of the inner layer 8, and then protected by the inner layer 8 and the outer layer 6 to improve the corrosion resistance of the pipe; through the reinforcement layer 7, a steel-plastic composite solid wall with a square cross section The reinforcing rib 11 is wound in a helical shape, and the outer layer 6, the reinforcing rib layer 7, and the inner layer 8 are combined through high-temperature melting and continuous winding, so that the square reinforcing rib 11 and the inner layer 8 and outer layer of the pipe 6 Closely fit to achieve larger force bearing area, strong compression resistance, higher pipe ring rigidity, and high longitudinal strength; through the spacing between two adjacent ribs 11 in the rib layer 7, the weight of the pipe can be reduced , to reduce the cost of the pipeline; the inner surface of the inner layer 8 and the outer surface of the outer layer 6 are both flat-walled structures, reducing the friction coefficient between the liquid transported in the pipeline and the pipeline, facilitating pipeline transportation, and the outer wall of the pipeline is flat-walled , thereby reducing the friction between the pipe and the soil, which can be applied to non-excavation construction and expands the application field; the outer layer 6 and the inner layer 8 of the utility model are made of polyethylene or polypropylene, and the reinforcing rib 11 The plastic outer layer 1 and the plastic inner layer 5 are made of polyethylene or polypropylene, and the toughness of the pipe is realized by utilizing the characteristics of good toughness of polyethylene or polypropylene.

Claims (6)

1.一种双平壁钢塑复合管,其特征在于:包括有内层(8),内层(8)外侧设有外层(6),内层(8)与外层(6)之间设有加强筋1. A double-flat-wall steel-plastic composite pipe, characterized in that: it includes an inner layer (8), an outer layer (6) is provided outside the inner layer (8), and the inner layer (8) and the outer layer (6) ribs 层(7),加强筋层(7)内设有一组加强筋(11),加强筋(11)由外至内依次包括有塑料外层(1)、第一粘结剂层(2)、钢带层(3)、第二粘结剂层(4)、塑料内层(5)。Layer (7), a set of reinforcing ribs (11) is arranged in the reinforcing rib layer (7), and the reinforcing ribs (11) include a plastic outer layer (1), a first adhesive layer (2), A steel belt layer (3), a second adhesive layer (4), and a plastic inner layer (5). 2.根据权利要求1所述的双平壁钢塑复合管,其特征在于:所述的内层(8)和外层(6)形状为圆环状,内层(8)的内表面和外层(6)的外表面均为平壁结构,内层(8)和外层(6)分别由截面均为菱形的内层带(10)和外层带(9)缠绕搭接而成。2. The double-flat-wall steel-plastic composite pipe according to claim 1, characterized in that: the inner layer (8) and the outer layer (6) are circular in shape, and the inner surface of the inner layer (8) and The outer surface of the outer layer (6) is a flat wall structure, and the inner layer (8) and the outer layer (6) are respectively formed by winding and lapping the inner layer belt (10) and the outer layer belt (9) with diamond-shaped cross-sections . 3.根据权利要求2所述的双平壁钢塑复合管,其特征在于:所述的外层(6)和内层(8)均为聚乙烯或聚丙烯材料。3. The double-flat-wall steel-plastic composite pipe according to claim 2, characterized in that: the outer layer (6) and the inner layer (8) are both made of polyethylene or polypropylene. 4.根据权利要求1所述的双平壁钢塑复合管,其特征在于:所述的加强筋层(7)由一种截面为方形的钢塑复合实壁加强筋(11)经螺纹状缠绕而成,相邻两个加强筋(11)之间设有间距。4. The double-flat-wall steel-plastic composite pipe according to claim 1, characterized in that: the reinforcing rib layer (7) is made of a steel-plastic composite solid-wall reinforcing rib (11) with a square cross-section through threaded It is formed by winding, and there is a space between two adjacent reinforcing ribs (11). 5.根据权利要求4所述的双平壁钢塑复合管,其特征在于:所述的外层(6)、加强筋层(7)、内层(8)三者均通过高温熔融和连续缠绕复合在一起,所述的加强筋层(7)为钢塑复合材质。5. The double flat-wall steel-plastic composite pipe according to claim 4, characterized in that: the outer layer (6), the rib layer (7), and the inner layer (8) are all melted at high temperature and continuously Winding and compounding together, the reinforcing rib layer (7) is made of steel-plastic composite material. 6.根据权利要求4所述的双平壁钢塑复合管,其特征在于:所述的加强筋(11)中塑料外层(1)和塑料内层(5)为聚乙烯或聚丙烯材料。6. The double-flat-wall steel-plastic composite pipe according to claim 4, characterized in that: the plastic outer layer (1) and plastic inner layer (5) in the reinforcing rib (11) are made of polyethylene or polypropylene .
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118977384A (en) * 2024-10-21 2024-11-19 日丰新材有限公司 A low stress enhanced hollow wall tube and a manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118977384A (en) * 2024-10-21 2024-11-19 日丰新材有限公司 A low stress enhanced hollow wall tube and a manufacturing method thereof
CN118977384B (en) * 2024-10-21 2025-03-07 日丰新材有限公司 A low stress enhanced hollow wall tube and a manufacturing method thereof

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Denomination of utility model: A double flat wall steel-plastic composite pipe

Effective date of registration: 20230112

Granted publication date: 20181026

Pledgee: Guiyang Branch of Shanghai Pudong Development Bank Co.,Ltd.

Pledgor: KANGMINGYUAN (GUIZHOU) TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: Y2023520000004

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PC01 Cancellation of the registration of the contract for pledge of patent right

Granted publication date: 20181026

Pledgee: Guiyang Branch of Shanghai Pudong Development Bank Co.,Ltd.

Pledgor: KANGMINGYUAN (GUIZHOU) TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: Y2023520000004