CN208008352U - A kind of removable unipods mast hanging apparatus - Google Patents
A kind of removable unipods mast hanging apparatus Download PDFInfo
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- CN208008352U CN208008352U CN201820279163.1U CN201820279163U CN208008352U CN 208008352 U CN208008352 U CN 208008352U CN 201820279163 U CN201820279163 U CN 201820279163U CN 208008352 U CN208008352 U CN 208008352U
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Abstract
本实用新型公开一种可移独脚桅杆吊装装置,包括独脚桅杆,独脚桅杆的杆外壁上设置有起重系统,顶部设置有缆风绳系统,底部固定有活动底座,所述活动底座与地面接触的一面为弧形。本实用新型适用于狭小有限空间临时吊装设备或物件的安装,能够保质保量,经济、安全、高效的完成设备或物件的吊装任务;且结构简单,便于制作、安装,易于倒运和维修。
This utility model discloses a movable monopod mast hoisting device, including a monopod mast, a hoisting system installed on the outer wall of the mast, a guy rope system at the top, and a movable base fixed at the bottom. The side of the movable base in contact with the ground is arc-shaped. This utility model is suitable for the temporary hoisting of equipment or objects in confined spaces, and can complete the hoisting task with high quality, quantity, economy, safety, and efficiency. Furthermore, it has a simple structure, is easy to manufacture and install, and is convenient for relocation and maintenance.
Description
技术领域technical field
本实用新型涉及水电站设备吊装技术领域,具体为一种可移独脚桅杆吊装装置。The utility model relates to the technical field of hydropower station equipment hoisting, in particular to a movable monopod hoisting device.
背景技术Background technique
水电站厂房建筑物属于框架、板梁结构,机组设备多布置在局部空间,尤其是辅机及电气系统多为狭小有限空间吊装。采用独桅杆起吊适合狭小有限空间的吊装,但是一般独桅杆均需将底座设计为支铰座结构,需要提前预埋基础板和高强螺栓,耗时且不经济。The powerhouse buildings of hydropower stations are frame and plate beam structures, and the unit equipment is mostly arranged in local spaces, especially the auxiliary machines and electrical systems are mostly hoisted in narrow and limited spaces. Single mast hoisting is suitable for hoisting in small and limited spaces, but the base of a general single mast needs to be designed as a hinged seat structure, and the foundation plate and high-strength bolts need to be pre-embedded in advance, which is time-consuming and uneconomical.
实用新型内容Utility model content
针对上述问题,本实用新型的目的在于提供一种能够根据施工现场实际地理情况,合理布置起重吊装设备,完成设备或物件的吊装任务,且便于制作、安装,易于倒运和维修的可移独脚桅杆吊装装置。技术方案如下:In view of the above-mentioned problems, the purpose of this utility model is to provide a movable stand alone that can reasonably arrange lifting and hoisting equipment according to the actual geographical conditions of the construction site, complete the hoisting tasks of equipment or objects, and is easy to manufacture and install, and easy to transport and maintain. Foot mast lifting device. The technical solution is as follows:
一种可移独脚桅杆吊装装置,包括独脚桅杆,独脚桅杆的杆外壁上设置有起重系统,顶部设置有缆风绳系统,底部固定有活动底座,所述活动底座与地面接触的一面为弧形。A lifting device for a movable monopod mast, comprising a monopod mast, a hoisting system is provided on the outer wall of the monopod mast, a cable wind rope system is provided on the top, and a movable base is fixed on the bottom, and the movable base is in contact with the ground One side is curved.
进一步的,所述起重系统包括悬挂于独脚桅杆上部的定滑车,与定滑车构成滑轮组的动滑车,以及挂设于独脚桅杆下部的导向轮;起重绳绕过滑轮组和导向轮后连接卷扬机。Further, the lifting system includes a fixed block suspended on the upper part of the monopod, a movable block forming a pulley block with the fixed block, and a guide wheel hung on the lower part of the monopod; the hoisting rope goes around the block and the guide wheel Connect the hoist.
更进一步的,所述独脚桅杆下部导向轮的另一侧设有拉绳。Further, the other side of the lower guide wheel of the monopod is provided with a stay rope.
更进一步的,所述导向轮和拉绳设置于活动底座上方的固定件上。Furthermore, the guide wheels and pull cords are arranged on the fixed piece above the movable base.
更进一步的,所述缆风绳系统包括四根后缆风绳和两根前缆风绳;后缆风绳和前缆风绳上端均固定于独脚桅杆顶部,下端锚固或连接卷扬机;其与地面夹角为30°~45°。Furthermore, the cable wind rope system includes four rear cable wind ropes and two front cable wind ropes; the upper ends of the rear cable wind ropes and the front cable wind ropes are fixed on the top of the monopod mast, and the lower ends are anchored or connected to the winch; The angle with the ground is 30°~45°.
本实用新型的有益效果是:本实用新型适用于狭小有限空间临时吊装设备或物件的安装,使用时可通过科学合理的设计计算,根据施工现场实际地理情况,合理布置起重吊装设备,能够保质保量,经济、安全、高效的完成设备或物件的吊装任务;且结构简单,便于制作、安装,易于倒运和维修。The beneficial effects of the utility model are: the utility model is suitable for the installation of temporary hoisting equipment or objects in narrow and limited spaces. When in use, the lifting and hoisting equipment can be reasonably arranged according to the actual geographical conditions of the construction site through scientific and reasonable design calculations, which can ensure Quality assurance, economical, safe and efficient completion of equipment or object hoisting tasks; and simple structure, easy to manufacture, install, easy to transport and repair.
附图说明Description of drawings
图1为本实用新型可移独脚桅杆吊装装置的结构示意图。Fig. 1 is a structural schematic diagram of a movable monopod mast hoisting device of the present invention.
图2为本实用新型可移独脚桅杆吊装装置倾斜吊装示意图。Fig. 2 is a schematic diagram of the inclined hoisting of the movable monopod hoisting device of the present invention.
图3为本实用新型可移独脚桅杆吊装装置缆风绳布置示意图。Fig. 3 is a schematic diagram of the wind rope layout of the movable monopod mast hoisting device of the present invention.
图中:1- 独脚桅杆;2-起重系统;21-定滑车;22-动滑车;23-导向轮;24-起重绳;3-缆风绳系统;31-后缆风绳;32-前缆风绳;4-活动底座;5-拉绳;6-固定件。In the figure: 1-monopod mast; 2-lifting system; 21-fixed block; 22-moving block; 23-guiding wheel; 24-lifting rope; 3-cable wind rope system; 31-rear cable wind rope; 32-front cable wind rope; 4-movable base; 5-stay rope; 6-fixer.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型做进一步详细说明。如图1所示,一种可移独脚桅杆吊装装置,括独脚桅杆1,独脚桅杆1的杆外壁上设置有起重系统2,顶部设置有缆风绳系统3,底部固定有活动底座4,所述活动底座4与地面接触的一面为弧形。一般的独桅杆均需将底座设计为支铰座结构,需要提前预埋基础板和高强螺栓,耗时且不经济;而本实施例更满足临时吊装的需求,将桅杆底座设计为可移活动弧形底座,将其拖运至安装部位竖立后,完善配套起重系统和缆风绳系统后,可立即进行吊装工作,更加方便实用。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. As shown in Figure 1, a movable monopod hoisting device includes a monopod 1, a hoisting system 2 is provided on the outer wall of the monopod 1, a cable wind rope system 3 is provided on the top, and a movable mast is fixed on the bottom. The base 4, the side of the movable base 4 in contact with the ground is arc-shaped. Generally, the base of a single mast needs to be designed as a hinged base structure, and the base plate and high-strength bolts need to be pre-embedded in advance, which is time-consuming and uneconomical; however, this embodiment meets the needs of temporary hoisting, and the base of the mast is designed to be movable. The arc-shaped base can be hoisted immediately after it is dragged to the installation site and erected, and the supporting lifting system and cable wind rope system are completed, which is more convenient and practical.
起重系统2包括悬挂于独脚桅杆1上部的定滑车21,与定滑车21构成滑轮组的动滑车22,以及挂设于独脚桅杆1下部的导向轮23;起重绳24绕过滑轮组和导向轮23后连接卷扬机。述缆风绳系统3包括四根后缆风绳31和两根前缆风绳32;后缆风绳31和前缆风绳32上端均固定于独脚桅杆1顶部,下端锚固或连接卷扬机;其与地面夹角为30°~45°。Hoisting system 2 comprises the fixed tackle 21 that is suspended on the monopod 1 top, the moving block 22 that forms pulley block with fixed tackle 21, and the guide wheel 23 that hangs on the monopod 1 bottom; Hoisting rope 24 walks around block and pulley The guide wheel 23 is connected with hoist behind. The cable wind rope system 3 includes four rear cable wind ropes 31 and two front cable wind ropes 32; the upper ends of the rear cable wind ropes 31 and the front cable wind ropes 32 are fixed on the top of the monopod 1, and the lower ends are anchored or connected to the hoist; The angle between it and the ground is 30°~45°.
独脚桅杆1采用钢管制成,起重力一般在30t以内,起重高度小于20m。桅杆尺寸:结构用无缝钢管Ø300mm、壁厚;起重用的专用卷扬机钢丝绳Ø24.5mm以内;通常缆风绳布置6根,后缆风绳4根,前缆风绳2根。缆风绳为Ø28mm以内,其一端固定可用锚锭、建筑物或单独配置的卷扬机上。The monopod 1 is made of steel pipes, the lifting force is generally within 30t, and the lifting height is less than 20m. Mast size: seamless steel pipe for structure Ø300mm, wall thickness; special hoist wire rope for hoisting within Ø24.5mm; usually 6 wind ropes are arranged, 4 wind ropes for rear cables, and 2 wind ropes for front cables. The cable wind rope is within Ø28mm, one end of which can be fixed on an anchor, a building or a hoist configured separately.
使用前根据吊装的实际需要,定出基本参数(如起重量和起升高度等),然后初步选择桅杆尺寸(包括型钢规格),最后通过验算确定桅杆尺寸及用料规格。另外还需计算桅杆所需要的起重滑车组、卷扬机、缆风绳和锚锭。只要通上述分析计算,设计好桅杆承载规格、卷扬机拉力和缆风绳张力,便能保质保量,经济、安全、高效的完成水电站狭小有限空间范围内的设备或物件吊装就位任务。Before use, according to the actual needs of hoisting, determine the basic parameters (such as lifting capacity and lifting height, etc.), then initially select the size of the mast (including steel specifications), and finally determine the size and material specifications of the mast through checking calculations. In addition, it is necessary to calculate the lifting blocks, winches, wind ropes and anchor spindles required for the mast. As long as the above-mentioned analysis and calculation are carried out, the load-bearing specifications of the mast, the tension of the hoist and the tension of the cable wind rope are well designed, and the quality and quantity can be guaranteed, and the task of hoisting and placing equipment or objects in the narrow and limited space of the hydropower station can be completed economically, safely and efficiently.
具体操作如下:首先将钢管独脚桅杆、起升系统设备和缆风绳系统设备就位于待吊装设备位置安装、调试。检查各安装设备性能满足吊装要求后,操纵卷扬机起升系统,将待吊装设备起吊高度距离地面100mm。观测简易可移独脚桅杆装置各系统受力变化情况,检查确认无安全隐患后可继续起吊设备或物件,直至起吊至安装位置后逐渐缓慢降落在待装位置就位。The specific operation is as follows: first, install and debug the steel pipe monopod mast, hoisting system equipment and cable wind rope system equipment at the position of the equipment to be hoisted. After checking that the performance of each installed equipment meets the hoisting requirements, operate the hoisting system of the winch to raise the hoisting height of the equipment to be hoisted 100mm from the ground. Observe the force changes of each system of the simple movable monopod mast device. After checking and confirming that there are no potential safety hazards, you can continue to lift the equipment or objects until it is hoisted to the installation position and then slowly lands at the position to be installed.
若本吊装装置与待吊装设备存在一定水平距离,则需要将待吊装设备从原停放点吊装至靠近独脚桅杆轴线点的吊装问题,如附图2所示。独脚桅杆可向待吊装设备方向倾斜,当桅杆的倾角≤100时,由于桅杆重力产生的摩阻力(滑动摩擦系数:钢与土为0.4左右)足以克服水平推力,可不考虑水平推力的影响;当倾角≥100时,可临时布置拉绳5,拉绳5采用卷扬机或手拉导链配合,以致抵消独脚桅杆底座水平推力,避免滑移。当待吊装设备离地面100mm后,检查简易独脚桅杆吊装装置各系统受力变化情况,检查无安全隐患可继续起升吊装高度,再吊装至安装部位附近后,后缆风绳缓慢回收,前缆风绳协调配合放松钢丝绳,达到控制独脚桅杆仰俯的目的。当独脚桅杆起吊垂线在待安装设备上方时,操纵起重卷扬机使得起重系统缓慢下降,直至落放在安装部位,吊装完毕。If there is a certain horizontal distance between the hoisting device and the equipment to be hoisted, it is necessary to hoist the equipment to be hoisted from the original parking point to a point close to the axis of the monopod mast, as shown in Figure 2. The monopod mast can be inclined towards the direction of the equipment to be hoisted. When the inclination angle of the mast is ≤10 0 , the frictional resistance (sliding friction coefficient: steel and soil is about 0.4) due to the gravity of the mast is enough to overcome the horizontal thrust, and the influence of the horizontal thrust may not be considered ; When the inclination angle is more than or equal to 10°, the stay rope 5 can be temporarily arranged, and the stay rope 5 is matched with a hoist or a hand-drawn guide chain, so as to offset the horizontal thrust of the monopod mast base and avoid slippage. When the equipment to be hoisted is 100mm above the ground, check the force change of each system of the simple monopod mast hoisting device, check that there is no potential safety hazard, continue to hoist the hoisting height, and then hoist it to the vicinity of the installation site, slowly retract the rear cable wind rope, and The cable wind rope coordinates and relaxes the wire rope to achieve the purpose of controlling the pitching of the monopod mast. When the hoisting vertical line of the monopod mast is above the equipment to be installed, operate the hoisting hoist to make the hoisting system slowly descend until it lands on the installation site, and the hoisting is completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820279163.1U CN208008352U (en) | 2018-02-28 | 2018-02-28 | A kind of removable unipods mast hanging apparatus |
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| CN201820279163.1U CN208008352U (en) | 2018-02-28 | 2018-02-28 | A kind of removable unipods mast hanging apparatus |
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| CN208008352U true CN208008352U (en) | 2018-10-26 |
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| CN201820279163.1U Expired - Fee Related CN208008352U (en) | 2018-02-28 | 2018-02-28 | A kind of removable unipods mast hanging apparatus |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114655825A (en) * | 2022-03-16 | 2022-06-24 | 中铁二十局集团第一工程有限公司 | Hoisting device |
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2018
- 2018-02-28 CN CN201820279163.1U patent/CN208008352U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114655825A (en) * | 2022-03-16 | 2022-06-24 | 中铁二十局集团第一工程有限公司 | Hoisting device |
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