CN208005408U - It is a kind of can automatic tool changer grinding machine hand - Google Patents
It is a kind of can automatic tool changer grinding machine hand Download PDFInfo
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Abstract
本实用新型公开了一种可自动换刀的打磨机械手,包括机械手以及设置在机械手末端的打磨装置,其中,所述打磨装置包括安装板、设置在安装板上的多个打磨机构以及用于驱动安装板转动的第一旋转驱动机构;其中,多个打磨机构沿着安装板的圆周方向均匀设置;每个打磨机构包括打磨砂轮以及驱动所述打磨砂轮转动的第二旋转驱动机构。本实用新型的打磨机械手可以极大地节省换刀时间,从而提高工作效率。
The utility model discloses a grinding manipulator capable of automatic tool change, comprising a manipulator and a grinding device arranged at the end of the manipulator, wherein the grinding device comprises a mounting plate, a plurality of grinding mechanisms set on the mounting plate and a driving A first rotary drive mechanism for the rotation of the mounting plate; wherein, a plurality of grinding mechanisms are evenly arranged along the circumferential direction of the mounting plate; each grinding mechanism includes a grinding wheel and a second rotary driving mechanism for driving the grinding wheel to rotate. The grinding manipulator of the utility model can greatly save tool changing time, thereby improving work efficiency.
Description
技术领域technical field
本实用新型涉及一种机械手,具体涉及一种可自动换刀的打磨机械手。The utility model relates to a manipulator, in particular to a grinding manipulator capable of automatic tool change.
背景技术Background technique
在许多中小企业普遍还是靠着工人操作各式砂轮机完成打磨工作,自动化程度不高,甚至在处理小型零件的时候,更多的是靠着人工单件打磨。这些方式的工作效率很低,产品质量也参差不齐,其次工作环境相当恶劣,相当一部分的企业很难做到厂房内有效的防粉尘防噪音,最重要的是这些方式还有极大地安全隐患,并且事故的破坏性相当大。因此,为了提高打磨效率和打磨质量,以及解决生产过程中的安全隐患,市面上出现了一种打磨机械手,例如申请公布号为CN104290011A的发明专利申请公布了“机器人自动换刀打磨工件装置”,所述机器人自动换刀打磨工件装置可以针对工件不同外形特征来自动选用不同的刀具进行打磨作业,占用空间小,布局紧凑,安全可靠,轨迹精确,质量稳定。Many small and medium-sized enterprises generally rely on workers to operate various grinders to complete the grinding work. The degree of automation is not high, and even when processing small parts, they rely more on manual single-piece grinding. The working efficiency of these methods is very low, and the product quality is also uneven. Secondly, the working environment is quite harsh. It is difficult for a considerable number of enterprises to effectively prevent dust and noise in the factory buildings. The most important thing is that these methods have great potential safety hazards. , and the destructiveness of the accident is quite large. Therefore, in order to improve the grinding efficiency and grinding quality, and solve potential safety hazards in the production process, a kind of grinding manipulator has appeared on the market. The robot automatic tool changing and grinding workpiece device can automatically select different tools for grinding operations according to different shape characteristics of the workpiece, occupies a small space, has a compact layout, is safe and reliable, has an accurate trajectory, and has stable quality.
然而上述的机器人自动换刀打磨工件装置中的换刀过程是由机器人带动安装在机器人手臂末端的动刀头运动到自动刀具库中,根据工件外形特征对于刀具的需求,所述动刀头选择并安装合适的刀具。这样,所述机器人自动换刀打磨工件装置每次需要更换刀具时,所述机器人都需要驱动所述动刀头到达自动刀具库以完成刀具的选择和更换,这样就大大增加了换刀时间,降低了生产效率。However, the tool change process in the above-mentioned robot automatic tool changing and grinding workpiece device is driven by the robot to move the moving tool head installed at the end of the robot arm to the automatic tool magazine. And install the appropriate tool. In this way, when the robot automatic tool changing and grinding workpiece device needs to change the tool every time, the robot needs to drive the moving tool head to the automatic tool magazine to complete the selection and replacement of the tool, which greatly increases the tool changing time. Reduced production efficiency.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种可自动换刀的打磨机械手,该打磨机械手可以极大地节省换刀时间,从而提高工作效率。The technical problem to be solved by the utility model is to provide a grinding manipulator capable of automatic tool change. The grinding manipulator can greatly save the tool changing time, thereby improving work efficiency.
本实用新型解决上述技术问题的技术方案是:The technical scheme that the utility model solves the problems of the technologies described above is:
一种可自动换刀的打磨机械手,包括机械手以及设置在机械手末端的打磨装置,其中,所述打磨装置包括安装板、设置在安装板上的多个打磨机构以及用于驱动安装板转动的第一旋转驱动机构;其中,多个打磨机构沿着安装板的圆周方向均匀设置;每个打磨机构包括打磨砂轮以及驱动所述打磨砂轮转动的第二旋转驱动机构。A grinding manipulator capable of automatic tool change, comprising a manipulator and a grinding device disposed at the end of the manipulator, wherein the grinding device comprises a mounting plate, a plurality of grinding mechanisms disposed on the mounting plate, and a first grinding mechanism for driving the mounting plate to rotate A rotary driving mechanism; wherein, a plurality of grinding mechanisms are evenly arranged along the circumferential direction of the mounting plate; each grinding mechanism includes a grinding wheel and a second rotating driving mechanism that drives the grinding wheel to rotate.
优选的,所述机械手包括基座、大臂、小臂、手腕以及安装架,其中,所述基座与所述大臂之间设置有用于驱动所述大臂绕着其轴心线旋转的大臂旋转驱动机构以及用于驱动所述大臂在竖直面上摆动的大臂摆动驱动机构;所述大臂与小臂之间设置有用于驱动所述小臂在竖直面上摆动的小臂摆动驱动机构;所述小臂与所述手腕之间设置有用于驱动所述手腕在竖直面上摆动的手腕摆动驱动机构;所述安装架安装在所述手腕的末端,所述手腕与该安装架之间设置有用于驱动安装架绕着手腕的轴心线旋转的第三旋转驱动机构。Preferably, the manipulator includes a base, a large arm, a small arm, a wrist and a mounting frame, wherein a device for driving the large arm to rotate around its axis is arranged between the base and the large arm. Boom rotation drive mechanism and a boom swing drive mechanism for driving the boom to swing on a vertical plane; between the boom and the small arm is provided a mechanism for driving the small arm to swing on a vertical plane Forearm swing drive mechanism; a wrist swing drive mechanism for driving the wrist to swing on a vertical plane is provided between the forearm and the wrist; the mounting bracket is installed on the end of the wrist, and the wrist A third rotation drive mechanism for driving the mounting frame to rotate around the axis of the wrist is disposed between the mounting frame.
优选的,所述大臂旋转驱动机构包括大臂旋转驱动电机,所述大臂旋转驱动电机安装在基座上,该大臂旋转驱动电机的主轴与所述大臂连接。Preferably, the boom rotation drive mechanism includes a boom rotation drive motor, the boom rotation drive motor is installed on the base, and the main shaft of the boom rotation drive motor is connected to the boom.
优选的,所述大臂摆动驱动机构包括摆动安装座以及大臂摆动驱动电机,其中,所述摆动安装座设置在所述基座上,且与所述大臂旋转驱动电机的主轴连接;所述大臂摆动驱动电机安装在所述摆动安装座上,该大臂摆动驱动电机的主轴与所述大臂连接。Preferably, the boom swing driving mechanism includes a swing mount and a boom swing drive motor, wherein the swing mount is arranged on the base and connected to the main shaft of the boom rotation drive motor; The boom swing driving motor is installed on the swing mount, and the main shaft of the boom swing driving motor is connected with the boom.
优选的,还包括设置在所述大臂上的用于驱动大臂做升降运动的大臂升降驱动机构,所述大臂升降驱动机构包括设置在所述大臂内部的升降安装座、设置在大臂上的齿条、设置在升降安装座上且与所述齿条啮合的齿轮以及用于驱动所述齿轮转动的第四旋转驱动机构,其中,所述升降安装座与所述大臂摆动驱动电机的主轴连接;所述第四旋转驱动机构包括第四旋转驱动电机以及同步传动机构,所述同步传动机构包括主动同步轮、从动同步轮以及同步带,其中,所述从动同步轮与所述齿轮同轴连接,所述第四旋转驱动电机的主轴与所述主动同步轮连接,所述同步带环绕在所述主动同步轮和从动同步轮上。Preferably, it also includes a boom lifting drive mechanism arranged on the boom for driving the boom to move up and down, the boom lifting drive mechanism includes a lifting mounting seat arranged inside the boom, and a The rack on the boom, the gear arranged on the elevating mount and meshed with the rack, and the fourth rotation drive mechanism for driving the gear to rotate, wherein the elevating mount and the boom swing The main shaft of the drive motor is connected; the fourth rotary drive mechanism includes a fourth rotary drive motor and a synchronous transmission mechanism, and the synchronous transmission mechanism includes a driving synchronous wheel, a driven synchronous wheel and a synchronous belt, wherein the driven synchronous wheel It is coaxially connected with the gear, the main shaft of the fourth rotary drive motor is connected with the driving synchronous wheel, and the synchronous belt is wound around the driving synchronous wheel and the driven synchronous wheel.
优选的,所述第四旋转驱动电机与所述大臂摆动驱动电机为同一个,所述第四旋转驱动机构还包括传动轴以及设置在所述传动轴上的拨叉离合机构,其中,所述传动轴一端与所述大臂摆动驱动电机的主轴连接,另一端穿过升降安装座后转动连接在所述摆动安装座上;所述主动同步轮安装在所述传动轴上,该主动同步轮与所述传动轴之间设置有轴承;所述拨叉离合机构包括拨叉、拨叉轮以及用于驱动所述拨叉在所述传动轴上沿着该传动轴的轴线方向运动的横向驱动机构,其中,所述拨叉与所述拨叉轮连接,所述拨叉轮的两侧设置有第一拨齿和第二拨齿;所述主动同步轮上设置有与所述拨叉轮的第一拨齿啮合的同步齿;所述升降安装座上设置有与所述第二拨齿啮合的咬合齿;当所述大臂做升降运动时,所述第一拨齿与所述同步齿啮合;当所述大臂做摆动运动时,所述第二拨齿与所述咬合齿啮合。Preferably, the fourth rotary drive motor is the same as the boom swing drive motor, and the fourth rotary drive mechanism further includes a transmission shaft and a fork clutch mechanism arranged on the transmission shaft, wherein the One end of the drive shaft is connected to the main shaft of the boom swing drive motor, and the other end is connected to the swing mount after passing through the lifting mount; the active synchronous wheel is mounted on the drive shaft, and the active synchronous A bearing is arranged between the wheel and the transmission shaft; the shift fork clutch mechanism includes a shift fork, a shift fork wheel, and a transverse shaft for driving the shift fork to move along the axial direction of the transmission shaft. The driving mechanism, wherein, the shift fork is connected with the shift fork wheel, and the first shift tooth and the second shift tooth are arranged on both sides of the shift fork wheel; The synchronous tooth that engages with the first shifting tooth of the wheel; the lifting mounting base is provided with a meshing tooth that meshes with the second shifting tooth; when the boom moves up and down, the first shifting tooth and the The synchronous teeth are meshed; when the boom is swinging, the second shifting teeth are meshed with the meshing teeth.
优选的,所述横向驱动机构包括连接块,所述连接块一端铰接在所述拨叉上,另一端延伸出所述升降安装座外,所述升降安装座在与所述连接块对应位置处设置有调节槽,所述调节槽的长度方向与所述传动轴的轴线方向平行。Preferably, the lateral drive mechanism includes a connecting block, one end of which is hinged on the shift fork, and the other end extends out of the lifting mounting base, and the lifting mounting base is at a position corresponding to the connecting block An adjustment slot is provided, and the length direction of the adjustment slot is parallel to the axial direction of the transmission shaft.
优选的,所述小臂摆动驱动机构包括小臂摆动驱动电机,所述小臂摆动驱动电机安装在所述大臂中远离基座的一端,该小臂摆动驱动电机的主轴与所述小臂连接。Preferably, the forearm swing drive mechanism includes a forearm swing drive motor, the forearm swing drive motor is installed at the end of the boom away from the base, the main shaft of the forearm swing drive motor is connected to the arm connect.
优选的,所述手腕摆动驱动机构包括手腕摆动驱动电机,所述手腕摆动驱动电机安装在小臂中远离大臂的一端,该手腕摆动驱动电机的主轴与所述手腕连接。Preferably, the wrist swing drive mechanism includes a wrist swing drive motor, the wrist swing drive motor is installed at the end of the forearm away from the upper arm, and the main shaft of the wrist swing drive motor is connected to the wrist.
优选的,所述第三旋转驱动机构包括设置在所述手腕内部的第三旋转驱动电机,所述第三旋转驱动电机的主轴与所述安装架连接;所述第一旋转驱动机构包括第一旋转驱动电机,所述第一旋转驱动电机安装在安装架上,该第一旋转驱动电机的主轴与所述安装板连接。Preferably, the third rotary drive mechanism includes a third rotary drive motor disposed inside the wrist, the main shaft of the third rotary drive motor is connected to the mounting bracket; the first rotary drive mechanism includes a first A rotary drive motor, the first rotary drive motor is installed on the mounting frame, and the main shaft of the first rotary drive motor is connected to the mounting plate.
本实用新型的可自动换刀的打磨机械手的工作原理是:The working principle of the grinding manipulator capable of automatic tool change of the present utility model is:
工作时,所述机械手带动所述打磨装置运动到工件中需要打磨的位置处,接着,根据工件外形特征以及对于刀具的需求,所述第一旋转驱动机构带动所述安装板旋转,使得对应的打磨砂轮位于所述工件中需要打磨的位置处,接着,第二旋转驱动机构带动所述打磨砂轮工作,且通过机械手带动所述安装板运动,使得所述打磨砂轮能够对工件的每一个加工面进行打磨。在打磨的过程中需要换刀时,所述第一旋转驱动机构可直接驱动所述安装板转动一定角度,使得需要更换的打磨砂轮直接运动到前一个打磨砂轮的位置,并在第二旋转驱动机构的驱动下对工件进行打磨。由于所述打磨机械手上设置有多个打磨砂轮,因此可以在打磨的过程中自由切换,无需另外再设置自动换刀库,也不需要在每次换刀时如现有技术中的机器人自动换刀打磨工件装置驱动所述动刀头运动到自动换刀库中更换刀具,这样不仅节省了换刀时间,而且提高工作效率。When working, the manipulator drives the grinding device to move to the position in the workpiece that needs to be polished, and then, according to the shape characteristics of the workpiece and the requirements for the tool, the first rotating drive mechanism drives the mounting plate to rotate, so that the corresponding The grinding wheel is located at the position that needs to be polished in the workpiece, and then, the second rotary drive mechanism drives the grinding wheel to work, and drives the mounting plate to move through the manipulator, so that the grinding wheel can grind each processing surface of the workpiece for sanding. When the tool needs to be changed during the grinding process, the first rotary drive mechanism can directly drive the mounting plate to rotate at a certain angle, so that the grinding wheel to be replaced can directly move to the position of the previous grinding wheel, and the second rotation drive The workpiece is ground under the drive of the mechanism. Since the grinding manipulator is provided with a plurality of grinding wheels, it can be switched freely during the grinding process, and there is no need to set up an automatic tool changer in addition, and it is not necessary to automatically change tools like the robot in the prior art each time a tool is changed. The tool grinding workpiece device drives the moving tool head to move to the automatic tool changer for tool replacement, which not only saves tool changing time, but also improves work efficiency.
本实用新型与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
本实用新型的可自动换刀的打磨机械手中的打磨装置上设置有多个打磨砂轮,通过第一旋转驱动机构带动所述安装板转动就可以实现多个打磨砂轮之间的自由切换,无需另外再设置自动换刀库,也不需要像现有技术中的机器人自动换刀打磨工件装置驱动所述动刀头运动到自动换刀库中更换刀具,这样不仅节省了换刀时间,而且提高工作效率。A plurality of grinding wheels are arranged on the grinding device in the grinding manipulator capable of automatic tool change of the utility model, and the free switching among the plurality of grinding wheels can be realized by driving the installation plate to rotate through the first rotating drive mechanism, without additional The automatic tool changer is set up again, and it is not necessary to drive the moving cutter head to move to the automatic tool changer to change the tool like the robot automatic tool changer grinding workpiece device in the prior art, which not only saves the tool change time, but also improves the work efficiency. efficiency.
附图说明Description of drawings
图1和图2为本实用新型的可自动换刀的打磨机械手的具体实施方式的立体结构示意图。Fig. 1 and Fig. 2 are three-dimensional structure schematic diagrams of specific embodiments of the grinding manipulator capable of automatic tool change of the present invention.
图3为后视图(去除大臂摆动驱动电机)。Figure 3 is a rear view (remove the boom swing drive motor).
图4为图3的A-A方向的剖视图。Fig. 4 is a sectional view along the line A-A of Fig. 3 .
图5为图3中B处的局部放大图。FIG. 5 is a partially enlarged view of B in FIG. 3 .
图6为图3中C处的局部放大图。FIG. 6 is a partially enlarged view at point C in FIG. 3 .
图7为大臂内部的立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure inside the boom.
图8为拨叉离合机构的立体结构示意图(局部)。Fig. 8 is a three-dimensional structural schematic view (partial) of the fork clutch mechanism.
图9为拨叉轮的立体结构示意图。Fig. 9 is a schematic diagram of the three-dimensional structure of the fork wheel.
图10为拨叉的立体结构示意图。Fig. 10 is a schematic perspective view of the three-dimensional structure of the shift fork.
图11为升降安装座的立体结构示意图。Fig. 11 is a schematic perspective view of the three-dimensional structure of the lifting mounting base.
图12为主动同步轮的立体结构示意图。Fig. 12 is a schematic perspective view of the three-dimensional structure of the driving synchronous wheel.
具体实施方式Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
参见图1和图2,本实用新型的可自动换刀的打磨机械手包括机械手以及设置在机械手末端的打磨装置6,其中,所述打磨装置6包括安装板6-1、设置在安装板6-1上的多个打磨机构以及用于驱动安装板6-1转动的第一旋转驱动机构;其中,所述安装板6-1为圆形,所述多个打磨机构沿着该安装板6-1的圆周方向均匀设置;每个打磨机构包括打磨砂轮6-2以及驱动所述打磨砂轮6-2转动的第二旋转驱动机构。Referring to Fig. 1 and Fig. 2, the grinding manipulator capable of automatic tool change of the utility model includes a manipulator and a grinding device 6 arranged at the end of the manipulator, wherein the grinding device 6 includes a mounting plate 6-1, and is arranged on the mounting plate 6-1. 1 and the first rotary drive mechanism for driving the mounting plate 6-1 to rotate; wherein, the mounting plate 6-1 is circular, and the multiple grinding mechanisms are along the mounting plate 6-1 1 is evenly arranged in the circumferential direction; each grinding mechanism includes a grinding wheel 6-2 and a second rotary drive mechanism that drives the grinding wheel 6-2 to rotate.
参见图1-图4,所述机械手包括基座1、大臂2、小臂3、手腕4以及安装架5,其中,所述基座1与所述大臂2上设置有用于驱动所述大臂2绕着其轴心线旋转的大臂旋转驱动机构以及用于驱动所述大臂2在竖直面上摆动的大臂摆动驱动机构;所述大臂2与小臂3之间设置有用于驱动所述小臂3在竖直面上摆动的小臂摆动驱动机构;所述小臂3与所述手腕4之间设置有用于驱动所述手腕4在竖直面上摆动的手摆动驱动机构;所述安装架5安装在所述手腕4的末端,所述手腕4与该安装架5之间设置有用于驱动安装架5沿着手腕4的轴线方向旋转的第三旋转驱动机构。这样,通过所述大臂旋转驱动机构、大臂摆动驱动机构、小臂摆动驱动机构、手腕摆动驱动机构以及第三旋转驱动机构之间的相互配合,从而带动所述打磨装置6运动到工件的每一个加工面进行打磨。Referring to Fig. 1-Fig. 4, the manipulator includes a base 1, a large arm 2, a small arm 3, a wrist 4 and a mounting frame 5, wherein the base 1 and the large arm 2 are provided with devices for driving the The boom rotation drive mechanism for the boom 2 to rotate around its axis and the boom swing drive mechanism for driving the boom 2 to swing on the vertical plane; the boom 2 and the small arm 3 are arranged There is a small arm swing drive mechanism for driving the small arm 3 to swing on the vertical plane; a hand swing for driving the wrist 4 to swing on the vertical plane is provided between the small arm 3 and the wrist 4 Driving mechanism: the mounting frame 5 is installed at the end of the wrist 4 , and a third rotation driving mechanism for driving the mounting frame 5 to rotate along the axis of the wrist 4 is arranged between the wrist 4 and the mounting frame 5 . In this way, through the mutual cooperation between the boom rotation drive mechanism, the boom swing drive mechanism, the small arm swing drive mechanism, the wrist swing drive mechanism and the third rotation drive mechanism, the grinding device 6 is driven to move to the center of the workpiece. Each machined surface is ground.
参见图1-图4,所述大臂旋转驱动机构包括大臂旋转驱动电机8,所述大臂旋转驱动电机8安装在基座1上,且该大臂旋转驱动电机8的主轴与所述大臂2连接。这样可以通过驱动大臂旋转驱动电机8转动,从而带动大臂2沿着该大臂2的轴线方向做旋转运动。1-4, the boom rotation drive mechanism includes a boom rotation drive motor 8, the boom rotation drive motor 8 is installed on the base 1, and the main shaft of the boom rotation drive motor 8 is connected to the Boom 2 connection. In this way, the boom 2 can be driven to rotate along the axis direction of the boom 2 by driving the boom 2 to rotate and drive the motor 8 to rotate.
参见图1-图4,所述大臂摆动驱动机构包括摆动安装座7以及大臂摆动驱动电机9,其中,所述摆动安装座7设置在所述基座1上,且与所述大臂旋转驱动电机8的主轴连接;所述大臂摆动驱动电机9安装在所述摆动安装座7上,且该大臂摆动驱动电机9的主轴与所述大臂2连接。这样,通过启动大臂摆动驱动电机9,就可以带动所述大臂2在竖直面上摆动。Referring to Fig. 1-Fig. 4, the boom swing driving mechanism includes a swing mount 7 and a boom swing drive motor 9, wherein the swing mount 7 is arranged on the base 1 and is connected with the boom The main shaft of the rotary drive motor 8 is connected; the boom swing drive motor 9 is installed on the swing mount 7 , and the main shaft of the boom swing drive motor 9 is connected with the boom 2 . In this way, by starting the boom swing drive motor 9, the boom 2 can be driven to swing on the vertical plane.
参见图1-图12,所述打磨机械手还包括设置在所述大臂2上的用于驱动大臂2做升降运动的大臂升降驱动机构;其中,所述大臂升降驱动机构包括设置在所述大臂2内部的升降安装座14、设置在大臂2上的齿条15、设置在升降安装座14上且与所述齿条15啮合的齿轮16以及用于驱动所述齿轮16转动的第四旋转驱动机构,其中,所述升降安装座14与所述大臂摆动驱动电机9的主轴连接;所述第四旋转驱动机构包括第四旋转驱动电机以及同步传动机构17,所述同步传动机构17包括主动同步轮17-1、从动同步轮17-2以及同步带17-3,其中,所述从动同步轮17-2与所述齿轮16同轴连接,所述第四旋转驱动电机的主轴与所述主动同步轮17-1连接,所述同步带17-3环绕在所述主动同步轮17-1和从动同步轮17-2上。这样,通过第四旋转驱动电机带动所述主动同步轮17-1转动,从而带动从动同步轮17-2和与该从动同步轮17-2同轴连接的齿轮16转动,使得安装在大臂2上的齿条15连同大臂2一起做竖向运动,这样就实现了大臂2的升降。Referring to Figures 1-12, the grinding manipulator also includes a boom lifting drive mechanism arranged on the boom 2 for driving the boom 2 to perform lifting movements; wherein, the boom lifting drive mechanism includes a The lifting mounting seat 14 inside the boom 2, the rack 15 arranged on the boom 2, the gear 16 arranged on the lifting mounting seat 14 and meshed with the rack 15 and used to drive the gear 16 to rotate The fourth rotary drive mechanism, wherein, the lifting mounting base 14 is connected to the main shaft of the boom swing drive motor 9; the fourth rotary drive mechanism includes a fourth rotary drive motor and a synchronous transmission mechanism 17, and the synchronous The transmission mechanism 17 includes a driving synchronous wheel 17-1, a driven synchronous wheel 17-2 and a synchronous belt 17-3, wherein the driven synchronous wheel 17-2 is coaxially connected with the gear 16, and the fourth rotating The main shaft of the driving motor is connected with the driving synchronous wheel 17-1, and the synchronous belt 17-3 is wound around the driving synchronous wheel 17-1 and the driven synchronous wheel 17-2. Like this, drive described driving synchronous wheel 17-1 to rotate by the 4th rotation drive motor, thereby drive driven synchronous wheel 17-2 and the gear 16 that is coaxially connected with this driven synchronous wheel 17-2 to rotate, make to be installed in large The rack 15 on the arm 2 moves vertically together with the boom 2, so that the lifting of the boom 2 is realized.
参见图1-图12,所述第四旋转驱动电机与所述大臂摆动驱动电机9为同一个,所述第四旋转驱动机构还包括传动轴17-6以及设置在所述传动轴17-6上的拨叉离合机构18,其中,所述传动轴17-6一端与所述大臂摆动驱动电机9的主轴连接,另一端穿过升降安装座14后转动连接在所述摆动安装座7上;所述主动同步轮17-1安装在所述传动轴17-6上,且该主动同步轮17-1与所述传动轴17-6之间设置有轴承17-5;所述拨叉离合机构18包括拨叉18-4、拨叉轮18-1以及用于驱动所述拨叉18-4在所述传动轴17-6上沿着传动轴17-6的轴线方向运动的横向驱动机构,其中,所述拨叉18-4与所述拨叉轮18-1连接,所述拨叉轮18-1的两侧设置有第一拨齿18-3和第二拨齿18-2,所述主动同步轮17-1上设置有与所述拨叉轮18-1的第一拨齿18-3啮合的同步齿17-4;所述升降安装座14上设置有与所述第二拨齿18-2啮合的咬合齿14-1;当所述大臂2做升降运动时,所述第一拨齿18-3与所述同步齿17-4啮合;当所述大臂2做摆动运动时,所述第二拨齿18-2与所述咬合齿14-1啮合。当所述打磨机械手需要做升降运动时,横向驱动机构驱动所述拨叉18-4在所述传动轴17-6上运动,使得所述拨叉18-4推动所述拨叉轮18-1运动且该拨叉轮18-1中的第一拨齿18-3与所述主动同步轮17-1中的同步齿17-4啮合,从而带动所述主动同步轮17-1转动,这样就可以带动大臂2做升降运动。当大臂2需要做摆动动作时,横向驱动机构驱动所述拨叉18-4在所述传动轴17-6上反向运动,使得所述拨叉轮18-1的第一拨齿18-3与所述主动同步轮17-1的同步齿17-4分离,该拨叉轮18-1另一侧的第二拨齿18-2与所述升降安装座14上的咬合齿14-1啮合,从而带动升降安装座14以及大臂2摆动。此外,由于所述大臂摆动驱动机构和第三旋转驱动机构中的动力源为同一个电机,因此可以极大地节省了制造成本。Referring to Figures 1-12, the fourth rotary drive motor is the same as the boom swing drive motor 9, and the fourth rotary drive mechanism also includes a transmission shaft 17-6 and a transmission shaft 17-6 6, wherein one end of the transmission shaft 17-6 is connected to the main shaft of the boom swing drive motor 9, and the other end passes through the lifting mounting base 14 and then is rotatably connected to the swinging mounting base 7 Above; the active synchronous wheel 17-1 is installed on the transmission shaft 17-6, and a bearing 17-5 is arranged between the active synchronous wheel 17-1 and the transmission shaft 17-6; the shift fork The clutch mechanism 18 includes a shift fork 18-4, a shift fork wheel 18-1, and a lateral drive for driving the shift fork 18-4 to move along the axial direction of the transmission shaft 17-6 on the transmission shaft 17-6. mechanism, wherein the shift fork 18-4 is connected to the shift fork wheel 18-1, and the first shift tooth 18-3 and the second shift tooth 18-2 are arranged on both sides of the shift fork wheel 18-1 , the driving synchronous wheel 17-1 is provided with a synchronous tooth 17-4 meshing with the first shift tooth 18-3 of the shift fork wheel 18-1; The meshing teeth 14-1 engaged by the two shifting teeth 18-2; when the boom 2 moves up and down, the first shifting teeth 18-3 mesh with the synchronous teeth 17-4; when the boom 2 When swinging, the second shifting tooth 18-2 meshes with the engaging tooth 14-1. When the grinding manipulator needs to move up and down, the lateral drive mechanism drives the shift fork 18-4 to move on the transmission shaft 17-6, so that the shift fork 18-4 pushes the shift fork wheel 18-1 motion and the first shifting tooth 18-3 in the fork wheel 18-1 meshes with the synchronous tooth 17-4 in the driving synchronous wheel 17-1, thereby driving the driving synchronous wheel 17-1 to rotate, so that Can drive the big arm 2 to do lifting motion. When the boom 2 needs to swing, the lateral drive mechanism drives the shift fork 18-4 to move in reverse on the transmission shaft 17-6, so that the first shift tooth 18-1 of the shift fork wheel 18-1 3 is separated from the synchronous tooth 17-4 of the active synchronous wheel 17-1, and the second shift tooth 18-2 on the other side of the shift fork wheel 18-1 is separated from the meshing tooth 14-1 on the lift mount 14 engagement, thereby driving the lifting mounting base 14 and the boom 2 to swing. In addition, because the power source in the boom swing driving mechanism and the third rotation driving mechanism is the same motor, the manufacturing cost can be greatly saved.
参见图1-图12,所述横向驱动机构包括连接块18-5,所述连接块18-5一端铰接在所述拨叉18-4上,另一端延伸出所述升降安装座14外,所述升降安装座14在与所述连接块18-5对应位置处设置有调节槽14-2,所述调节槽14-2的长度方向与所述传动轴17-6的轴线方向平行。通过移动连接块18-5,从而带动所述拨叉18-4运动,这样就可以带动拨叉轮18-1在所述传动轴17-6上运动,并与所述主动同步轮17-1的同步齿17-4或者所述升降安装座14上的咬合齿14-1啮合,进而带动所述大臂2做升降运动或者带动该大臂2在竖直面上摆动。Referring to Fig. 1-Fig. 12, the lateral drive mechanism includes a connecting block 18-5, one end of which is hinged on the shift fork 18-4, and the other end extends out of the lifting mounting base 14, The lifting mounting base 14 is provided with an adjustment slot 14-2 at a position corresponding to the connecting block 18-5, and the length direction of the adjustment slot 14-2 is parallel to the axial direction of the transmission shaft 17-6. By moving the connecting block 18-5, the shift fork 18-4 is driven to move, so that the shift fork wheel 18-1 can be driven to move on the transmission shaft 17-6, and is connected with the driving synchronous wheel 17-1 The synchronous teeth 17-4 on the lifting mount 14 or the meshing teeth 14-1 on the lifting mounting base 14 mesh, and then drive the big arm 2 to move up and down or drive the big arm 2 to swing on the vertical plane.
参见图1-图4,所述小臂摆动驱动机构包括小臂摆动驱动电机10,所述小臂摆动驱动电机10安装在所述大臂2中远离基座1的一端,该小臂摆动驱动电机10的主轴与所述小臂3连接。其目的在于通过小臂摆动驱动电机10带动所述小臂3在竖直面上摆动。1-4, the forearm swing drive mechanism includes a forearm swing drive motor 10, the forearm swing drive motor 10 is installed on the end of the boom 2 away from the base 1, the forearm swing drive The main shaft of the motor 10 is connected with the small arm 3 . Its purpose is to drive the forearm 3 to swing on the vertical plane through the forearm swing drive motor 10 .
参见图1-图4,所述手摆动驱动机构包括手腕摆动驱动电机11,所述手腕摆动驱动电机11安装在小臂3中远离大臂2的一端,该手腕摆动驱动电机11的主轴与所述手腕4连接。所述第三旋转驱动机构包括设置在所述手腕4内部的第三旋转驱动电机13,所述第三旋转驱动电机13的主轴与所述安装架5连接,Referring to Fig. 1-Fig. 4, described hand swing drive mechanism comprises wrist swing drive motor 11, and described wrist swing drive motor 11 is installed in the forearm 3 away from the end of big arm 2, and the main shaft of this wrist swing drive motor 11 and all Wrist 4 connection described above. The third rotary drive mechanism includes a third rotary drive motor 13 disposed inside the wrist 4, the main shaft of the third rotary drive motor 13 is connected to the mounting bracket 5,
参见图1-图4,所述第一旋转驱动机构包括第一旋转驱动电机12,所述第一旋转驱动电机12安装在安装架5上,且该第一旋转驱动电机12的主轴与所述安装板6-1连接。Referring to Fig. 1-Fig. 4, described first rotation drive mechanism comprises first rotation drive motor 12, and described first rotation drive motor 12 is installed on the mounting frame 5, and the main shaft of this first rotation drive motor 12 and described Mounting plate 6-1 connection.
参见图1-图4,所述打磨砂轮6-2为三个,所述第二旋转驱动机构为三个第二旋转驱动电机6-3,三个第二旋转驱动电机6-3安装在所述安装板6-1上,且每个第二旋转驱动电机6-3的主轴分别与一个打磨砂轮6-2连接。Referring to Fig. 1-Fig. 4, there are three described grinding wheels 6-2, and the second rotary drive mechanism is three second rotary drive motors 6-3, and the three second rotary drive motors 6-3 are installed on the On the above-mentioned mounting plate 6-1, and the main shaft of each second rotary drive motor 6-3 is connected with a grinding wheel 6-2 respectively.
参见图1-图12,本实用新型的可自动换刀的打磨机械手的工作原理是:Referring to Fig. 1-Fig. 12, the working principle of the grinding manipulator capable of automatic tool change of the present invention is:
工作时,所述机械手带动所述打磨装置6运动到工件中需要打磨的位置处,接着,根据工件外形特征对于刀具的需求,所述第一旋转驱动机构带动所述安装板6-1旋转,使得对应的打磨砂轮6-2位于所述工件中需要打磨的位置处,接着,第二旋转驱动机构带动所述打磨砂轮6-2工作,且通过机械手带动所述安装板6-1运动,使得所述打磨砂轮6-2能够对工件的每一个加工面进行打磨。当打磨的过程中需要换刀时,所述第一旋转驱动机构可直接驱动所述安装板6-1转动一定角度,使得需要更换的打磨砂轮6-2直接运动到前一个打磨砂轮6-2的位置,并在第二旋转驱动机构的驱动下对工件进行打磨。由于所述打磨机械手上设置有多个打磨砂轮6-2,因此可以在打磨的过程中自由切换,无需另外再设置自动换刀库,也不需要在每次换刀时如现有技术中的机器人自动换刀打磨工件装置驱动所述动刀头运动到自动换刀库中更换刀具,这样不仅节省了换刀时间,而且提高工作效率。When working, the manipulator drives the grinding device 6 to move to the position in the workpiece that needs to be polished, and then, according to the requirements of the workpiece shape characteristics for the tool, the first rotating drive mechanism drives the mounting plate 6-1 to rotate, Make the corresponding grinding wheel 6-2 be located at the position that needs to be polished in the workpiece, then, the second rotary drive mechanism drives the grinding wheel 6-2 to work, and drives the mounting plate 6-1 to move through the manipulator, so that The grinding wheel 6-2 can grind each processing surface of the workpiece. When a tool needs to be changed during the grinding process, the first rotary drive mechanism can directly drive the mounting plate 6-1 to rotate at a certain angle, so that the grinding wheel 6-2 that needs to be replaced directly moves to the previous grinding wheel 6-2 position, and the workpiece is ground under the drive of the second rotary drive mechanism. Since the grinding manipulator is provided with a plurality of grinding wheels 6-2, it can be switched freely during the grinding process, without the need to set up an automatic tool changer in addition, and does not need to change tools as in the prior art each time. The robot automatic tool changing and grinding workpiece device drives the moving tool head to move to the automatic tool changing magazine to change tools, which not only saves tool changing time, but also improves work efficiency.
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above is a preferred implementation of the utility model, but the implementation of the utility model is not limited by the above content, and any other changes, modifications, substitutions, combinations, Simplification should be equivalent replacement methods, all of which are included in the protection scope of the present utility model.
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| CN110587430A (en) * | 2019-08-16 | 2019-12-20 | 徐州远航模具有限公司 | Equipment suitable for grinding die |
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| CN111730618A (en) * | 2020-07-13 | 2020-10-02 | 马鞍山思卡瑞自动化科技有限公司 | Automatic grinding tool switching device for grinding robot and implementation method thereof |
| CN111941268A (en) * | 2019-05-14 | 2020-11-17 | 东京毅力科创株式会社 | Substrate processing apparatus and substrate processing method |
| CN117961726A (en) * | 2023-12-19 | 2024-05-03 | 东莞市彼联机械科技有限公司 | Grinding device with switchable grinding wheels and grinding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111941268A (en) * | 2019-05-14 | 2020-11-17 | 东京毅力科创株式会社 | Substrate processing apparatus and substrate processing method |
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