CN208005086U - A kind of power transmission line steel pipe rod rotational positioning welding system - Google Patents
A kind of power transmission line steel pipe rod rotational positioning welding system Download PDFInfo
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- CN208005086U CN208005086U CN201721310778.8U CN201721310778U CN208005086U CN 208005086 U CN208005086 U CN 208005086U CN 201721310778 U CN201721310778 U CN 201721310778U CN 208005086 U CN208005086 U CN 208005086U
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- steel pipe
- guide rail
- transmission line
- power transmission
- rotational positioning
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- 238000003466 welding Methods 0.000 title claims abstract description 42
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 41
- 239000010959 steel Substances 0.000 title claims abstract description 41
- 230000005540 biological transmission Effects 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
The utility model discloses a kind of power transmission line steel pipe rod rotational positioning welding systems, it is related to field of transmission equipment, including drive end, tailstock and chassis, the drive end is equipped with the rotary power head for fixing steel pipe pole tail portion, the side of the chassis is equipped with guide rail, the tailstock is slidably connected at by sliding block on guide rail, the sliding block is equipped with tailstock detent mechanism, it is mounted on chuck on the rotating power machine head and tail seat, the utility model can realize accurately controlling for steel pipe pole rotation angle, tailstock uses moveable structure, therefore it can suitably be adjusted according to the specification of steel pipe pole, and this kind of structure is also beneficial to the installation positioning of steel pipe pole, walking robot is also provided on the guide rail, it is easy to implement gusset and steel pipe pole, the welding of flange, integrated automation degree is high.
Description
Technical field
The present invention relates to field of transmission equipment, and in particular to a kind of power transmission line steel pipe rod rotational positioning welding system.
Background technology
Rod piece welding is a kind of manufacturing technology, is the needs for adapting to industrial development, is grown up based on modernization
, and machine building industry is directly served in, the development of welding technique and the needs of process industry are closely related.Now with section
The scale of the progress of technology, production is growing, and the different direction of welding structure is developed.
Power transmission line steel pipe rod shaft generally requires rotation and shaft longitudinal movement when welding, current technology is rotated in
Workpiece cannot precisely starting point and drop point, thus cannot accurately make, the requirement of product quality is not achieved, cause to waste.
Chinese Patent Application No. discloses a kind of Reversible welding fixture, including pedestal, work for 201710540516.9
Platform, clamp system wherein the workbench is lifting platform, and are fixed on pedestal；The clamp system includes two fixed
Position support plate, two counter-jibs, two clamping plates and two micromotors, the positioning support plate are fixed on pedestal, described flat
Weighing apparatus arm includes fixing pipe and rotation axis, and described fixing pipe one end is fixed in positioning support plate, and the other end passes through tooth with rotation axis
Wheel engagement connection, while rotation axis can relatively move in the horizontal direction with fixing pipe；The rotation axis other end is fixed with clamping plate；
The rotation axis is connect with micromotor.This kind of Reversible welding fixture can carry out automatic turning to workpiece, reduce manpower damage
Consumption improves working efficiency.
Chinese Patent Application No. discloses a kind of new type auto pipe welder, including bottom for 201720017159.3
Seat, the base upper surface center position are equipped with portal frame, and portal frame lateral part lower surface center position is equipped with
The telescopic end of telescope motor one, the telescope motor one is equipped with clamp device, and welding gun, the bottom are equipped on the clamp device
Seat upper surface rear and front end is provided with sliding slot, and the left and right sides is equipped with pulley in the sliding slot, opposite in one group of sliding slot
Two pulleys are mounted in a support plate, and circular hole is provided in the support plate, bearing, the mounting bracket are equipped in the circular hole
Electric rotating machine is inside installed, the round end of the electric rotating machine is equipped with the swingle being inserted into bearing, which can control
The rotary speed of weld interval and pipe ensure that the consistency of weldment surface quality, reduce the work of welding personnel
Amount, improves work efficiency.
Although above two device all be realize rod piece rotational positioning and welding, use technological means compared with
The defects of running accuracy for tradition, rod piece is poor, and the axial length adjustment of welded part is constant is more apparent, in addition, currently,
The welding of steel pipe pole and flange still mostly uses greatly manual welding, and welding precision is poor, and efficiency is low.
Invention content
The purpose of the present invention is to provide a kind of power transmission line steel pipe rod rotational positioning welding systems, to solve the prior art
In caused above-mentioned defect.
A kind of power transmission line steel pipe rod rotational positioning welding system, including drive end, tailstock and chassis, the drive end peace
Equipped with the rotary power head for fixing steel pipe pole tail portion, the side of the chassis is equipped with guide rail, and the tailstock passes through sliding block
It is slidably connected on guide rail, the sliding block is equipped with tailstock detent mechanism, is mounted on the rotating power machine head and tail seat
Chuck is also provided with walking robot on the guide rail, and the walking robot includes engine base, welding support and weldering
Connector, the inside of the engine base are equipped with the sliding slot coordinated with guide rail, and engine base is slidably connected by sliding slot and guide rail, the welding branch
Frame is mounted on the top of engine base by bolt, and the plumb joint is set to the top of welding support.
Preferably, the rotary power head includes servo motor, retarder, driving gear, driven gear and chuck
Pedestal, the servo motor are mounted on the top of drive end, and the chuck pedestal is bolted on runner assembly, the rotation
Component is rotatably connected on the side of drive end, and the driven gear is mounted on the outer ring of runner assembly, the driving gear with
The input axis connection of the output axis connection of retarder, the servo motor and retarder.
Preferably, the runner assembly includes shaft, rotating base and gear installation base, and the shaft is rotatably connected on
On drive end, the rotating base is mounted on shaft outer ring, and the gear installation base is mounted on rotating base.
Preferably, the tailstock detent mechanism is specially the lock-screw being threaded on sliding block, the axis of lock-screw
The heart is vertical with the plane where guide rail.
Preferably, it is additionally provided with rack on the chassis, walking mechanism is installed on the tailstock.
Preferably, the walking mechanism includes movable motor, communtation deceleration device and walking gear, and the movable motor passes through
Communtation deceleration device is connect with walking gear, and the flank of tooth of walking gear engages connection with rack.
Preferably, the rack and guide rail exist together a plane.
Preferably, the side of the engine base is mounted with that driving mechanism, the driving mechanism include driving motor and sliding tooth
Wheel, the driving motor are connect with gear shaft, driving wheel and rack engagement connection.
The advantage of the invention is that：
(1) use rotary power head as steel pipe pole rotary power unit, it can be achieved that its rotation angle accurate control
System, the power of servo motor is by after retarder, after driving gear, driven gear, high transmission accuracy, steadily；
(2) tailstock of the invention uses moveable structure, therefore can suitably be adjusted according to the specification of steel pipe pole, and
This kind of structure is also beneficial to the installation positioning of steel pipe pole, and tailstock is fastened by lock-screw after adjusting and positioned, in addition, tailstock
Mobile to be realized by walking mechanism, high degree of automation saves human cost without artificial movement.
(3) be also provided with walking robot on the guide rail in the present invention, be easy to implement gusset and steel pipe pole, flange from
Dynamic welding, integrated automation degree are high.
Description of the drawings
Fig. 1 is the front view of the embodiment of the present invention 1.
Fig. 2 is the front view of rotary power head in the embodiment of the present invention 1.
Fig. 3 is the front view of walking mechanism in the embodiment of the present invention 1.
Fig. 4 is the front view after installation walking robot in the embodiment of the present invention 1.
Fig. 5 is the front view of the embodiment of the present invention 2.
Fig. 6 is the front view of the embodiment of the present invention 3.
Fig. 7 is the front view of the embodiment of the present invention 4.
Fig. 8 is the side view of scissor-type lifting platform in the embodiment of the present invention 4.
Wherein, 1- drive ends, 2- tailstocks, 3- chassis, 4- rotary power heads, 41- servo motors, 42- retarders, 43-
Driving gear, 44- driven gears, 45- chuck pedestals, 5- runner assemblies, 51- shafts, 52- rotating bases, the installation of 53- gears
Seat, 6- chucks, 7- lock-screws, 8- guide rails, 9- racks, 10- walking mechanisms, 101- movable motors, 102- walking gears,
103- communtation deceleration devices, 11- gussets, 12- flanges, 13- scissor-type lifting platforms, 14- walking sliding blocks, 15- steel pipe poles, 16- rows
Zou Shi robots, 161- engine bases, 162- welding supports, 163- plumb joints, 17- driving motors, 18- drive gear, 19- sliding blocks.
Specific implementation mode
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, with reference to
Specific implementation mode, the present invention is further explained.
Embodiment 1
As shown in Figures 1 to 4, a kind of power transmission line steel pipe rod rotational positioning welding system, including drive end 1,2 and of tailstock
Chassis 3, the drive end 1 are equipped with the rotary power head 4 for fixing 15 tail portion of steel pipe pole, and the side of the chassis 3 is set
There are guide rail 8, the tailstock 2 to be slidably connected on guide rail 8 by sliding block 19, the sliding block 19 is equipped with tailstock detent mechanism, institute
It states and is mounted on chuck 6 on rotary power head 4 and tailstock 2.Chuck 6 is for pressing from both sides flange 12 or steel pipe pole 15
Tightly, the alignment of later stage steel pipe pole 15 is convenient for weld.
It is worth noting that, the rotary power head 4 include servo motor 41, it is retarder 42, driving gear 43, driven
Gear 44 and chuck pedestal 45, the servo motor 41 are mounted on the top of drive end 1, and the chuck pedestal 45 is bolted
On runner assembly 5, the runner assembly 5 is rotatably connected on the side of drive end 1, and the driven gear 44 is mounted on rotation
On the outer ring of component 5, the output axis connection of the driving gear 43 and retarder 42, the servo motor 41 and retarder 42
Input axis connection.The power that servo motor 41 exports exports after 42 speed change of retarder to driving gear 43, driving gear 43
In output to driven gear 44, to realize the high-precision rotary of chuck 6.
In the present embodiment, the runner assembly 5 includes shaft 51, rotating base 52 and gear installation base 53, described
Shaft 51 is rotatably connected on drive end 1, and the rotating base 52 is mounted on 51 outer ring of shaft, and the gear installation base 53 is pacified
On rotating base 52.
In the present embodiment, the tailstock detent mechanism is specially the lock-screw 7 being threaded on sliding block 19, lock
The axle center of tight screw 7 is vertical with the plane where guide rail 8.When needing positioning, tightening screw makes it be in close contact i.e. with guide rail 8
It can.
In the present embodiment, it is additionally provided with rack 9 on the chassis 3, walking mechanism 10 is installed on the tailstock 2, it is described
Walking mechanism 10 includes movable motor 101, communtation deceleration device 103 and walking gear 102, and the movable motor 101 passes through commutation
Retarder 103 is connect with walking gear 102, and the flank of tooth of walking gear 102 engages connection with rack 9.Movable motor 101 is by power
It exports to walking gear 102, walking gear 102 realizes stable drive by being connect with the engagement of rack 9.
In the present embodiment, the rack 9 and guide rail 8 exist together a plane.
Embodiment 2
As shown in figure 5, the welding of steel pipe pole 15 is carried out for convenience, on the basis of embodiment 1, on the guide rail 8
It is also provided with walking robot 16, the walking robot 16 includes engine base 161, welding support 162 and plumb joint 163,
The inside of the engine base 161 is equipped with the sliding slot coordinated with guide rail 8, and engine base 161 is slidably connected by sliding slot and guide rail 8, the weldering
The top that holder 162 is mounted on engine base 161 by bolt is connect, the plumb joint 163 is set to the top of welding support 162.
In the present embodiment, it in order to realize the automatically walk of walking robot 16, is installed in the side of the engine base 161
Driving mechanism, the driving mechanism include driving motor 17 using servo motor 41 and driving gear 108, the driving motor
17 engage connection with driving 108 axis connection of gear, driving gear 108 with rack 9.
Embodiment 3
As shown in fig. 6, if in order to realize rotational positioning and the Welder of the gusset 11 on 15 one end of steel pipe pole
Make, on the basis of embodiment 2,2 part of tailstock can be removed, steel pipe pole is realized using drive end 1 and rotary power head 4
15 and flange 12 rotation, after fixing gusset 11 in position, utilize the plumb joint being arranged in walking robot 16
163 carry out welding job, to weld several gussets 11 in the outer ring of steel pipe pole 15, improve what steel pipe pole 15 was connect with flange 12
Stability.
Embodiment 4
As shown in Figure 7 and Figure 8, it is not shown in figure walking robot 16, it is big in order to improve on the basis of embodiment 2
The accuracy that 15 rod piece of elongated steel pipe pole is docked with flange 12 needs a kind of platform that can be realized and precisely lift, for this purpose, leading
Scissor-type lifting platform 13 is installed, wherein the inside of scissor-type lifting platform 13 is equipped with walking sliding block 14, the row on rail 8
Sliding block 14 is walked to be slidably connected on guide rail 8, it, can be first by steel pipe pole when needing to carry out steel pipe pole 15 the alignment welding with flange 12
15 are placed in scissor-type lifting platform 13, and scissor-type lifting platform 13 is preferably provided two, ensure stationarity, then rise simultaneously
Scissor-type lifting platform 13 is played, after alignment, steel pipe pole 15 is carried out using walking robot 16 and the welding of flange 12 operates.
In the present embodiment, in order to realize the positioning of scissor-type lifting platform 13, lock-screw can be also set on sliding block,
Screwing lock-screw makes lock-screw be in close contact with guide rail 8, you can realizes locking positioning.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Therefore, embodiment disclosed above, all things considered are all merely illustrative, not the only.Institute
Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Claims (8)
1. a kind of power transmission line steel pipe rod rotational positioning welding system, which is characterized in that including drive end (1), tailstock (2) and bottom
Frame (3), the drive end (1) are equipped with the rotary power head (4) for fixing steel pipe pole tail portion, the side of the chassis (3)
Face is equipped with guide rail (8), and the tailstock (2) is slidably connected at by sliding block (19) on guide rail (8), and the sliding block (19) is equipped with tail
Seat detent mechanism, is mounted on chuck (6) on the rotary power head (4) and tailstock (2), on the guide rail (8) and also
Provided with walking robot (16), the walking robot (16) includes engine base (161), welding support (162) and welding
Head (163), the inside of the engine base (161) are equipped with the sliding slot coordinated with guide rail (8), and engine base (161) passes through sliding slot and guide rail (8)
It is slidably connected, the welding support (162) is mounted on the top of engine base (161) by bolt, and the plumb joint (163) is set to weldering
Connect the top of holder (162).
2. a kind of power transmission line steel pipe rod rotational positioning welding system according to claim 1, it is characterised in that：The rotation
Rotatory force head (4) includes servo motor (41), retarder (42), driving gear (43), driven gear (44) and chuck base
Seat (45), the servo motor (41) are mounted on the top of drive end (1), and the chuck pedestal (45) is bolted to rotating group
On part (5), the runner assembly (5) is rotatably connected on the side of drive end (1), and the driven gear (44) is mounted on rotating group
On the outer ring of part (5), the output axis connection of the driving gear (43) and retarder (42), the servo motor (41) with slow down
The input axis connection of device (42).
3. a kind of power transmission line steel pipe rod rotational positioning welding system according to claim 2, it is characterised in that：Described turn
Dynamic component (5) includes shaft (51), rotating base (52) and gear installation base (53), and the shaft (51) is rotatably connected on master
On moved end (1), the rotating base (52) is mounted on shaft (51) outer ring, and the gear installation base (53) is mounted on rotation base
On seat (52).
4. a kind of power transmission line steel pipe rod rotational positioning welding system according to claim 3, it is characterised in that：The tail
Seat detent mechanism is specially the lock-screw (7) being threaded on sliding block (19), axle center and the guide rail (8) of lock-screw (7)
The plane at place is vertical.
5. a kind of power transmission line steel pipe rod rotational positioning welding system according to claim 4, it is characterised in that：The bottom
It is additionally provided with rack (9) on frame (3), walking mechanism (10) is installed on the tailstock (2).
6. a kind of power transmission line steel pipe rod rotational positioning welding system according to claim 5, it is characterised in that：The row
It includes movable motor (101), communtation deceleration device (103) and walking gear (102), the movable motor (101) to walk mechanism (10)
It is connect with walking gear (102) by communtation deceleration device (103), the flank of tooth of walking gear (102) engages connection with rack (9).
7. a kind of power transmission line steel pipe rod rotational positioning welding system according to claim 5, it is characterised in that：The tooth
Item (9) and guide rail (8) exist together a plane.
8. the power transmission line steel pipe rod rotational positioning welding system according to any one of claim 1-7, it is characterised in that：
The side of the engine base (161) is mounted with that driving mechanism, the driving mechanism include driving motor (17) and driving gear
(108), the driving motor (17) engages connection with driving gear (108) axis connection, driving gear (108) with rack (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721310778.8U CN208005086U (en) | 2017-10-11 | 2017-10-11 | A kind of power transmission line steel pipe rod rotational positioning welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721310778.8U CN208005086U (en) | 2017-10-11 | 2017-10-11 | A kind of power transmission line steel pipe rod rotational positioning welding system |
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| Publication Number | Publication Date |
|---|---|
| CN208005086U true CN208005086U (en) | 2018-10-26 |
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ID=63880532
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721310778.8U Expired - Fee Related CN208005086U (en) | 2017-10-11 | 2017-10-11 | A kind of power transmission line steel pipe rod rotational positioning welding system |
Country Status (1)
| Country | Link |
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| CN (1) | CN208005086U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117464277A (en) * | 2023-11-21 | 2024-01-30 | 上海市机械施工集团有限公司 | A kind of prefabricated steel structure beam and column joint welding device |
-
2017
- 2017-10-11 CN CN201721310778.8U patent/CN208005086U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117464277A (en) * | 2023-11-21 | 2024-01-30 | 上海市机械施工集团有限公司 | A kind of prefabricated steel structure beam and column joint welding device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181026 |