CN207997145U - A kind of lathe turntable dedicated clamp for lathe-machining - Google Patents
A kind of lathe turntable dedicated clamp for lathe-machining Download PDFInfo
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- CN207997145U CN207997145U CN201820425765.3U CN201820425765U CN207997145U CN 207997145 U CN207997145 U CN 207997145U CN 201820425765 U CN201820425765 U CN 201820425765U CN 207997145 U CN207997145 U CN 207997145U
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- 238000003825 pressing Methods 0.000 claims abstract description 28
- 238000007514 turning Methods 0.000 claims abstract description 18
- 238000007667 floating Methods 0.000 claims description 35
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Abstract
本实用新型公开了一种车床转盘车加工专用夹具,解决了现有技术中车床转盘车加工夹具不易调节,加工精度低的问题。本实用新型包括X方向夹紧机构和Y方向夹紧机构,X方向夹紧机构包括左夹具和右夹具,左夹具包括勾形压板和第一螺柱,勾形压板通过第一螺柱与车床本体相连接,勾形压板的上部与车床转盘面接触;右夹具包括固定座和用于顶撑车床转盘的支撑钉,支撑钉与固定座活动连接;Y方向夹紧机构包括上夹具和下夹具。本实用新型在X方向采用外加螺母配套钩形压板的夹紧方式,而在Y方向上采用挡销弹簧外加螺钉的夹紧方式,这样可以保证在加工中零件高速旋转时保证零件的稳定性和安全性。
The utility model discloses a special fixture for lathe turntable turning, which solves the problems of difficult adjustment and low machining accuracy of the lathe turntable turning fixture in the prior art. The utility model includes an X-direction clamping mechanism and a Y-direction clamping mechanism. The X-direction clamping mechanism includes a left clamp and a right clamp. The left clamp includes a hook-shaped pressing plate and a first stud, and the hook-shaped pressing plate passes through the first stud and the lathe. The main body is connected, and the upper part of the hook-shaped pressure plate is in contact with the surface of the lathe turntable; the right clamp includes a fixing seat and a supporting nail for supporting the turning table of the lathe, and the supporting nail is movably connected with the fixing seat; the clamping mechanism in the Y direction includes an upper clamp and a lower clamp . The utility model adopts the clamping method of the hook-shaped pressing plate with an external nut in the X direction, and adopts the clamping method of the retaining pin spring and the external screw in the Y direction, so as to ensure the stability and stability of the part when the part rotates at high speed during processing. safety.
Description
技术领域technical field
本实用新型涉及车床转盘加工装置技术领域,特别是指一种车床转盘车加工专用夹具。The utility model relates to the technical field of lathe turntable processing devices, in particular to a special fixture for lathe turntable turning.
背景技术Background technique
车床转盘,它位于刀架部件的上刀架与下刀架之间,它是上刀架的导向件,当需要用小刀架车锥面时,可以通过转盘相对于刀架的转动来调整锥角。在车床上加工时,刀具固定不动,转盘零件随着夹具高速旋转,因此,零件加工的安全性和性能应注意。车床转盘属于大批生产,零件外形也不适于使用通用夹具,为了保证工件加工精度,提高生产效率,应采用专用夹具。初步调研后,市场上床转盘车加工专用夹具并不多,而现有夹具中的夹紧方式采用的与钻床夹具相类似的螺旋夹紧机构,这样的夹具存在不易调节,加工精度低,工作效率低的问题,需要做进一步改进。The turntable of the lathe is located between the upper tool rest and the lower tool rest of the tool rest. It is the guide of the upper tool rest. horn. When processing on a lathe, the tool is fixed, and the turntable parts rotate with the fixture at high speed. Therefore, the safety and performance of part processing should be paid attention to. The turntable of the lathe belongs to mass production, and the shape of the parts is not suitable for the use of general-purpose fixtures. In order to ensure the machining accuracy of the workpiece and improve production efficiency, special fixtures should be used. After preliminary research, there are not many special fixtures for bed turntable lathe processing on the market, and the clamping method in the existing fixtures adopts a screw clamping mechanism similar to that of the drilling machine fixture. Such fixtures are not easy to adjust, and the machining accuracy is low. Work efficiency Low problems need to be further improved.
实用新型内容Utility model content
针对上述背景技术中的不足,本实用新型提出一种车床转盘车加工专用夹具,解决了现有技术中车床转盘车加工夹具不易调节,加工精度低的问题。In view of the deficiencies in the above-mentioned background technology, the utility model proposes a special fixture for lathe turntable turning, which solves the problems of difficult adjustment and low machining accuracy of the lathe turntable turning fixture in the prior art.
本实用新型的技术方案是这样实现的:一种车床转盘车加工专用夹具,包括X方向夹紧机构和Y方向夹紧机构,X方向夹紧机构包括与车床本体固定连接的左夹具和右夹具,左夹具包括勾形压板和第一螺柱,勾形压板通过第一螺柱与车床本体相连接,勾形压板的上部与车床转盘面接触;右夹具包括固定座和用于顶撑车床转盘的支撑钉,支撑钉与固定座活动连接;Y方向夹紧机构包括车床本体固定连接的上夹具和下夹具,上夹具包括定位板,定位板通过第一螺钉与床本体相连接,定位板与车床转盘相配合;下夹具包括浮动压板、导向板和用于顶紧浮动压板的顶紧螺钉,导向板与车床本体固定连接,浮动压板通过导向板固定在车床本体上,顶紧螺钉位于浮动压板的一端,浮动压板的另一端与车床转盘相配合。The technical solution of the utility model is realized in the following way: a special fixture for lathe turntable turning, including an X-direction clamping mechanism and a Y-direction clamping mechanism, and the X-direction clamping mechanism includes a left fixture and a right fixture fixedly connected with the lathe body , the left fixture includes a hook-shaped pressing plate and a first stud, the hook-shaped pressing plate is connected to the lathe body through the first stud, and the upper part of the hook-shaped pressing plate is in contact with the surface of the lathe turntable; the right fixture includes a fixed seat and is used to support the lathe turntable The supporting nails are movably connected with the fixed seat; the clamping mechanism in the Y direction includes an upper clamp and a lower clamp fixedly connected to the lathe body, the upper clamp includes a positioning plate, and the positioning plate is connected with the bed body through the first screw, and the positioning plate is connected with the bed body The turntable of the lathe is matched; the lower fixture includes a floating pressure plate, a guide plate and a tightening screw for tightening the floating pressure plate. The guide plate is fixedly connected with the lathe body, and the floating pressure plate is fixed on the lathe body through the guide plate. One end of the floating platen is matched with the turntable of the lathe.
所述勾形压板下部设有连接通孔,连接通孔的内端设有挡槽,挡槽中设有第一压力弹簧,第一螺柱穿过连接通孔和第一压力弹簧并通过螺母与车床本体固定连接;勾形压板的上部设有定位凸台,定位凸台与车床转盘面接触。The lower part of the hook-shaped pressing plate is provided with a connection through hole, and the inner end of the connection through hole is provided with a retaining groove, and a first pressure spring is arranged in the retaining groove, and the first stud passes through the connection through hole and the first pressure spring and passes through the nut. It is fixedly connected with the lathe body; the upper part of the hook-shaped pressure plate is provided with a positioning boss, and the positioning boss is in contact with the turntable surface of the lathe.
所述第一螺柱的下端设有定位孔,第一螺柱通过穿过定位孔的定位销与车床本体相连接。The lower end of the first stud is provided with a positioning hole, and the first stud is connected with the lathe body through a positioning pin passing through the positioning hole.
所述定位板对称设置在车床转盘的两侧,定位板的下部设有锥形面,锥形面与车床转盘下部的锥形面相配合;定位板上设有上定位销与车床本体相连接。The positioning plate is arranged symmetrically on both sides of the turntable of the lathe, and the lower part of the positioning plate is provided with a tapered surface, which matches with the tapered surface of the lower part of the turntable of the lathe; the upper positioning pin is provided on the positioning plate to connect with the lathe body.
所述下夹具还包括两个下压板,两个下压板对称设置在车床转盘的两侧,下压板与定位板相对应,下压板通过第二螺钉与车床本体固定连接。The lower fixture also includes two lower pressing plates, which are arranged symmetrically on both sides of the turntable of the lathe. The lower pressing plates correspond to the positioning plates, and the lower pressing plates are fixedly connected to the lathe body through second screws.
所述导向板对称设置在浮动压板的两侧,浮动压板的两侧设有边槽,导向板上设有边台,边台与边槽相配合,导向板通过第三螺钉和下定位销与车床本体固定连接。The guide plate is symmetrically arranged on both sides of the floating platen, side grooves are provided on both sides of the floating platen, side platforms are provided on the guide plate, the side platforms match the side grooves, and the guide plate is connected with the third screw and the lower positioning pin. The lathe body is fixedly connected.
所述浮动压板上设有长条腰孔,长条腰孔中设有第二压力弹簧和挡销,挡销的一端伸进车床本体中、另一端伸进长条腰孔中且与第二压力弹簧相接触,第二压力弹簧位于浮动压板设有顶紧螺钉的一端。The floating platen is provided with a long waist hole, and a second pressure spring and a stop pin are arranged in the long waist hole. One end of the stop pin extends into the lathe body, and the other end extends into the long waist hole and is connected with the second The pressure springs are in contact with each other, and the second pressure spring is located at one end of the floating pressing plate provided with the jacking screw.
所述顶紧螺钉、第二压力弹簧和挡销位于同一直线上;浮动压板的内端面设有锥形面,锥形面与车床转盘下部的锥形面相配合。The jacking screw, the second pressure spring and the stop pin are located on the same straight line; the inner end surface of the floating pressure plate is provided with a tapered surface, and the tapered surface matches the tapered surface at the lower part of the lathe turntable.
本实用新型在X方向采用外加螺母配套钩形压板的夹紧方式,而在Y方向上采用挡销弹簧外加螺钉的夹紧方式,这样可以保证在加工中零件高速旋转时保证零件的稳定性和安全性。本实用新型在X方向通过第一螺柱和支撑钉对加工零件位置进行调节和定位,在Y方向上通过浮动压板对加工零件位置进行调节,调节精度高,提高加工效率和加工质量,具有较高的推广价值。The utility model adopts the clamping method of the hook-shaped pressing plate with an external nut in the X direction, and adopts the clamping method of the retaining pin spring and the external screw in the Y direction, so as to ensure the stability and stability of the part when the part rotates at high speed during processing. safety. The utility model adjusts and locates the position of the processing parts in the X direction through the first stud and the support nail, and adjusts the position of the processing parts in the Y direction through the floating pressure plate. The adjustment accuracy is high, and the processing efficiency and processing quality are improved. High promotional value.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiment of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本实用新型整体俯视示意图。Fig. 1 is a schematic top view of the utility model as a whole.
图2为图1中D向视图。Fig. 2 is a view from direction D in Fig. 1 .
图3为图1中A向视图。Fig. 3 is a view from direction A in Fig. 1 .
图4为图1中B向视图。Fig. 4 is a view from direction B in Fig. 1 .
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-4所示,实施例1,一种车床转盘车加工专用夹具,包括X方向夹紧机构和Y方向夹紧机构,X方向夹紧机构和Y方向夹紧机构配合使用,对车床转盘进行定位与夹紧,提高加工安全系数。X方向夹紧机构包括与车床本体1固定连接的左夹具2和右夹具3,左夹具2的中心与车床转盘的中心线重合,右夹具3位于车床转盘的一侧。左夹具2包括勾形压板2-1和第一螺柱2-2,勾形压板2-1通过第一螺柱2-2与车床本体1相连接,勾形压板2-1的上部与车床转盘4面接触,用于压紧和定位车床转盘。右夹具3包括固定座3-1和用于顶撑车床转盘4的支撑钉3-2,支撑钉3-2与固定座3-1活动连接,转动支撑钉用于压紧车床转盘。Y方向夹紧机构包括车床本体1固定连接的上夹具5和下夹具6,上夹具5包括定位板5-1,定位板5-1通过第一螺钉5-2与床本体1相连接,定位板5-1与车床转盘4相配合,用于定位和顶紧车床转盘。下夹具6包括浮动压板6-1、导向板6-2和用于顶紧浮动压板6-1的顶紧螺钉6-11,导向板6-2与车床本体1固定连接,浮动压板6-1通过导向板6-2压固在车床本体1上,顶紧螺钉6-11位于浮动压板6-1的一端,浮动压板6-1的另一端与车床转盘4相配合,通过顶紧螺钉移动浮动压板,通过浮动压板压紧车床转板。As shown in Figures 1-4, Embodiment 1 is a special fixture for lathe turntable turning, including an X-direction clamping mechanism and a Y-direction clamping mechanism. The turntable is used for positioning and clamping, which improves the safety factor of processing. The X-direction clamping mechanism includes a left clamp 2 and a right clamp 3 fixedly connected to the lathe body 1, the center of the left clamp 2 coincides with the center line of the lathe turntable, and the right clamp 3 is located on one side of the lathe turntable. The left fixture 2 includes a hook-shaped pressing plate 2-1 and a first stud 2-2, the hook-shaped pressing plate 2-1 is connected with the lathe body 1 through the first stud 2-2, and the upper part of the hook-shaped pressing plate 2-1 is connected with the lathe The 4-side contact of the turntable is used for pressing and positioning the turntable of the lathe. The right clamp 3 includes a fixed seat 3-1 and a support nail 3-2 for supporting the lathe turntable 4, the support nail 3-2 is movably connected with the fix seat 3-1, and the rotating support nail is used to compress the lathe turntable. The Y-direction clamping mechanism includes an upper clamp 5 and a lower clamp 6 fixedly connected to the lathe body 1, and the upper clamp 5 includes a positioning plate 5-1, and the positioning plate 5-1 is connected with the bed body 1 through the first screw 5-2, and the positioning The plate 5-1 cooperates with the lathe turntable 4 and is used for positioning and tightening the turntable of the lathe. The lower fixture 6 includes a floating platen 6-1, a guide plate 6-2 and a tightening screw 6-11 for tightening the floating platen 6-1, the guide plate 6-2 is fixedly connected with the lathe body 1, and the floating platen 6-1 The guide plate 6-2 is pressed and fixed on the lathe body 1, the jacking screw 6-11 is located at one end of the floating platen 6-1, and the other end of the floating platen 6-1 is matched with the turntable 4 of the lathe, and the floating plate is moved by the jacking screw. Press plate, press the turning plate of the lathe through the floating press plate.
进一步,所述勾形压板2-1下部设有连接通孔2-3,连接通孔2-3的内端设有挡槽2-4,挡槽2-4中设有第一压力弹簧2-5,第一螺柱2-2穿过连接通孔2-3和第一压力弹簧2-5并通过螺母2-6与车床本体1固定连接,第一压力弹簧用于缓冲勾形压板与车床本体之间的集中应力。勾形压板2-1的上部设有定位凸台2-9,定位凸台2-9与车床转盘4面接触,用于压紧车床转盘。第一螺柱2-2的下端设有定位孔2-7,第一螺柱2-2通过穿过定位孔2-7的定位销2-8与车床本体1相连接,起到定位和固定第一螺柱的作用。Further, the lower part of the hook-shaped pressing plate 2-1 is provided with a connecting through hole 2-3, and the inner end of the connecting through hole 2-3 is provided with a stop groove 2-4, and a first pressure spring 2 is arranged in the stop groove 2-4. -5, the first stud 2-2 passes through the connection through hole 2-3 and the first pressure spring 2-5 and is fixedly connected with the lathe body 1 through the nut 2-6, the first pressure spring is used for buffering the hook-shaped pressure plate and the first pressure spring 2-5 Concentrated stress between lathe bodies. The top of the hook-shaped pressing plate 2-1 is provided with a positioning boss 2-9, and the positioning boss 2-9 is in contact with 4 sides of the lathe turntable, and is used to compress the lathe turntable. The lower end of the first stud 2-2 is provided with a positioning hole 2-7, and the first stud 2-2 is connected with the lathe body 1 through the positioning pin 2-8 passing through the positioning hole 2-7 to perform positioning and fixing The role of the first stud.
进一步,所述定位板5-1对称设置在车床转盘4的两侧,定位板5-1的下部设有锥形面,锥形面与车床转盘4下部的锥形面相配合,便于压紧车床转盘;定位板5-1上设有上定位销5-3与车床本体1相连接。Further, the positioning plate 5-1 is arranged symmetrically on both sides of the lathe turntable 4, the lower part of the positioning plate 5-1 is provided with a tapered surface, and the tapered surface cooperates with the tapered surface of the lower part of the lathe turntable 4, which is convenient for pressing the lathe. The turntable; the positioning plate 5-1 is provided with an upper positioning pin 5-3 and is connected with the lathe body 1.
实施例2,一种车床转盘车加工专用夹具,所述下夹具6还包括两个下压板6-3,两个下压板6-3对称设置在车床转盘4的两侧,下压板6-3与定位板5-1相对应,使其受力均与的同时确保加工安全系数,下压板6-3通过第二螺钉6-5与车床本体1固定连接。所述导向板6-2对称设置在浮动压板6-1的两侧,浮动压板6-1的两侧设有边槽,导向板6-2上设有边台6-4,边台6-4与边槽相配合,浮动压板在顶紧螺钉的作用下沿导向板滑动,实现调节方便的同时提高定位和调节精度,导向板6-2通过第三螺钉6-6和下定位销6-7与车床本体1固定连接。Embodiment 2, a special fixture for lathe turntable turning, the lower fixture 6 also includes two lower pressure plates 6-3, the two lower pressure plates 6-3 are symmetrically arranged on both sides of the lathe turntable 4, the lower pressure plates 6-3 Corresponding to the positioning plate 5-1, so that the force is uniform and the processing safety factor is ensured at the same time, the lower pressing plate 6-3 is fixedly connected with the lathe body 1 through the second screw 6-5. The guide plate 6-2 is symmetrically arranged on both sides of the floating platen 6-1, side grooves are provided on both sides of the floating platen 6-1, and the guide plate 6-2 is provided with a side platform 6-4, and the side platform 6- 4 Cooperating with the side groove, the floating pressure plate slides along the guide plate under the action of the jacking screw, which realizes convenient adjustment and improves positioning and adjustment accuracy at the same time. The guide plate 6-2 passes the third screw 6-6 and the lower positioning pin 6- 7 is fixedly connected with lathe body 1.
进一步,浮动压板6-1上设有长条腰孔6-8,长条腰孔6-8中设有第二压力弹簧6-9和挡销6-10,挡销6-10的一端伸进车床本体1中、另一端伸进长条腰孔6-8中且与第二压力弹簧6-9相接触,第二压力弹簧6-9位于浮动压板6-1设有顶紧螺钉6-11的一端。所述顶紧螺钉6-11、第二压力弹簧6-9和挡销6-10位于同一直线上,防止浮动压板对车床转盘压紧方向产生偏离。浮动压板6-1的内端面设有锥形面,锥形面与车床转盘4下部的锥形面相配合,便于浮动压板对车床转盘的夹紧。Further, the floating platen 6-1 is provided with a strip waist hole 6-8, and the strip waist hole 6-8 is provided with a second pressure spring 6-9 and a stop pin 6-10, and one end of the stop pin 6-10 extends Into the lathe body 1, the other end stretches into the long waist hole 6-8 and is in contact with the second pressure spring 6-9, the second pressure spring 6-9 is located on the floating pressure plate 6-1 and is provided with a jacking screw 6-8. 11 at one end. The jacking screw 6-11, the second pressure spring 6-9 and the stop pin 6-10 are located on the same straight line to prevent the floating pressure plate from deviating from the pressing direction of the turntable of the lathe. The inner end surface of the floating pressure plate 6-1 is provided with a tapered surface, and the tapered surface cooperates with the tapered surface at the bottom of the lathe turntable 4 to facilitate the clamping of the floating pressure plate to the lathe turntable.
其他结构与实施例1相同。Other structures are the same as in Embodiment 1.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822373A (en) * | 2019-02-15 | 2019-05-31 | 中原工学院 | A rotating device with automatic fixing for the manufacture of mechanical parts |
| CN111408970A (en) * | 2020-04-27 | 2020-07-14 | 大连三高集团有限公司 | Flying saw floating clamp mechanism |
| CN115156950A (en) * | 2022-08-01 | 2022-10-11 | 无锡尚赛精密机械有限公司 | Precision reference machining process and fixture for turbocharger turbine box body |
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2018
- 2018-03-28 CN CN201820425765.3U patent/CN207997145U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822373A (en) * | 2019-02-15 | 2019-05-31 | 中原工学院 | A rotating device with automatic fixing for the manufacture of mechanical parts |
| CN109822373B (en) * | 2019-02-15 | 2020-04-21 | 中原工学院 | A rotating device with automatic fixing for the manufacture of mechanical parts |
| CN111408970A (en) * | 2020-04-27 | 2020-07-14 | 大连三高集团有限公司 | Flying saw floating clamp mechanism |
| CN115156950A (en) * | 2022-08-01 | 2022-10-11 | 无锡尚赛精密机械有限公司 | Precision reference machining process and fixture for turbocharger turbine box body |
| CN115156950B (en) * | 2022-08-01 | 2024-02-27 | 无锡尚赛精密机械有限公司 | Turbocharger turbine box fine reference machining process and clamp |
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Granted publication date: 20181023 Termination date: 20190328 |