CN207983840U - A kind of cooling device of plastic blade machine-shaping - Google Patents
A kind of cooling device of plastic blade machine-shaping Download PDFInfo
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- CN207983840U CN207983840U CN201820282546.4U CN201820282546U CN207983840U CN 207983840 U CN207983840 U CN 207983840U CN 201820282546 U CN201820282546 U CN 201820282546U CN 207983840 U CN207983840 U CN 207983840U
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- cooling
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- cooling device
- pipe
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- 238000001816 cooling Methods 0.000 title claims abstract description 81
- 238000007493 shaping process Methods 0.000 title claims 6
- 238000005242 forging Methods 0.000 claims abstract description 27
- 239000002826 coolant Substances 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010137 moulding (plastic) Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
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Abstract
本实用新型涉及一种塑料叶片加工成型的冷却装置,包括锻压台和冷却管道,所述锻压台上方设置有模具,所述锻压台与所述模具接触处设置有冷却回路,所述冷却管道穿过所述模具的上下表面,所述冷却管道上方设有第一进流口,所述冷却管道的下方设有第一出流口,所述第一进流口与冷却介质输送管道连接,所述冷却管道上位于所述第一进流口侧的管道壁上开有若干通孔。本实用新型能够实现对塑料叶片的均匀冷却,生产成本明显降低。
The utility model relates to a cooling device for processing and forming plastic blades, comprising a forging table and a cooling pipeline, a mold is arranged above the forging table, a cooling circuit is arranged at the contact between the forging table and the mold, and the cooling pipeline passes through Through the upper and lower surfaces of the mould, a first inlet is provided above the cooling pipe, and a first outlet is provided below the cooling pipe, and the first inlet is connected to the cooling medium delivery pipe. A plurality of through holes are opened on the wall of the cooling pipeline on the side of the first air inlet. The utility model can realize uniform cooling of the plastic blades, and the production cost is obviously reduced.
Description
技术领域technical field
本实用新型涉及一种塑料叶片加工成型的冷却装置,特别是一种塑料叶片加工成型的冷却装置。The utility model relates to a cooling device for processing and forming plastic blades, in particular to a cooling device for processing and forming plastic blades.
背景技术Background technique
现行的塑料成型加工方法有压塑成型、吹塑成型、压延成型、热成型、流动成型,积层成型等,适用于加工各种塑料制品。但是由于塑料成型后冷却不均、叶轮外缘和内部冷却快慢差异性问题,导致熔融体各部分冷却速率不同,压铸件冷却收缩量不一致,会产生冷却后内部应力集中、变形大和易开裂、叶轮水力性能差和机械强度不高等问题,严重影响成品质量及泵的使用寿命。The current plastic molding processing methods include compression molding, blow molding, calender molding, thermoforming, flow molding, laminate molding, etc., which are suitable for processing various plastic products. However, due to uneven cooling after plastic molding and the difference in cooling speed between the outer edge of the impeller and the inside of the impeller, the cooling rate of each part of the melt is different, and the cooling shrinkage of the die casting is inconsistent, which will cause internal stress concentration, large deformation and easy cracking after cooling. Problems such as poor hydraulic performance and low mechanical strength seriously affect the quality of finished products and the service life of the pump.
实用新型内容Utility model content
本实用新型的目的是克服传统冷却方式的不足,提供一种结构简单,操作方便,合格率及性能高于现有产品的一种塑料叶片加工成型的冷却装置。The purpose of this utility model is to overcome the shortcomings of traditional cooling methods and provide a cooling device with simple structure, convenient operation, higher pass rate and performance than existing products.
为实现上述目的,本实用新型提供了如下技术方案:一种塑料叶片加工成型的冷却装置,包括锻压台和冷却管道,所述锻压台上方设置有模具,所述锻压台与所述模具接触处设置有冷却回路,所述冷却管道穿过所述模具的上下表面,所述冷却管道上方设有第一进流口,所述冷却管道的下方设有第一出流口,所述第一进流口与冷却介质输送管道连接,所述冷却管道上位于所述第一进流口侧的管道壁上开有若干通孔。In order to achieve the above purpose, the utility model provides the following technical solutions: a cooling device for processing and forming plastic blades, including a forging table and a cooling pipeline, a mold is arranged above the forging table, and the contact between the forging table and the mold A cooling circuit is provided, the cooling pipeline passes through the upper and lower surfaces of the mould, a first inlet is provided above the cooling pipeline, a first outlet is provided below the cooling pipeline, and a first inlet is provided below the cooling pipeline. The flow port is connected with the cooling medium delivery pipe, and the cooling pipe is provided with a plurality of through holes on the pipe wall at the side of the first flow inlet.
上述方案中,所述第一出流口位于循环池内,所述循环池内装有循环泵,所述循环泵的输出端与所述冷却介质输送管道连接。In the above solution, the first outlet is located in a circulation pool, and a circulation pump is installed in the circulation pool, and the output end of the circulation pump is connected to the cooling medium delivery pipeline.
上述方案中,所述冷却管道依次穿过所述模具的上表面、下表面、锻压台,所述冷却回路包括第二进流口和第二出流口,所述第二进流口位于所述模具的旁边,所述第二出流口与位于所述锻压台内的冷却管道连通。In the above solution, the cooling pipeline passes through the upper surface, the lower surface, and the forging table of the mold in sequence, and the cooling circuit includes a second inlet and a second outlet, and the second inlet is located at the Next to the mold, the second outlet communicates with the cooling pipeline located in the forging table.
上述方案中,所述锻压台上开有若干导流孔,所述导流孔正对所述循环池。In the above solution, a number of diversion holes are opened on the forging table, and the diversion holes are facing the circulation pool.
上述方案中,所述冷却管道位于所述模具的中心,所述冷却回路有多个,每个冷却回路以所述冷却管道为中心对称分布。In the above solution, the cooling pipeline is located at the center of the mould, and there are multiple cooling circuits, and each cooling circuit is symmetrically distributed around the cooling pipeline.
本实用新型的有益效果:(1)本实用新型的冷却装置普遍适用于各类型的模具,适用面广泛;(2)本实用新型可循环利用冷却介质,节约生产成本;(3)本实用新型提供的冷却装置结构合理,冷却速度快,可避免叶片冷却后内部应力集中、变形大、叶轮水力性能差和机械性能不高等问题,大大提高成品质量和泵的使用寿命。Beneficial effects of the utility model: (1) The cooling device of the utility model is generally applicable to various types of molds, and has a wide range of applications; (2) The utility model can recycle the cooling medium to save production costs; (3) The utility model The cooling device provided has a reasonable structure and fast cooling speed, which can avoid problems such as internal stress concentration, large deformation, poor hydraulic performance and low mechanical performance of the impeller after cooling the blades, and greatly improve the quality of the finished product and the service life of the pump.
附图说明Description of drawings
以下结合附图和具体实施方式对本实用新型作进一步描述。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1是本实用新型装置的结构示意图。Fig. 1 is the structural representation of the utility model device.
图2是本实用新型锻压台的俯视图。Fig. 2 is a top view of the utility model forging table.
图3是本实用新型锻压台的左视图。Fig. 3 is a left view of the utility model forging table.
图中:1为锻压台,11为导流孔,12为冷却回路,121为第二进流口,122为第二出流口,2为模具,3为冷却管道,311为通孔,312为第一进流口,313为第一出流口,4为循环池。In the figure: 1 is the forging table, 11 is the diversion hole, 12 is the cooling circuit, 121 is the second inlet, 122 is the second outlet, 2 is the mold, 3 is the cooling pipe, 311 is the through hole, 312 Is the first inlet, 313 is the first outlet, and 4 is the circulation pool.
具体实施方式Detailed ways
如图1所示,本实用新型公开了一种塑料叶片加工成型的冷却装置,包括锻压台1和冷却管道3,所述锻压台1上方设置有模具2,所述锻压台1与所述模具2接触处设置有冷却回路12,所述冷却管道3依次穿过所述模具2的上表面、下表面、锻压台1,所述冷却管道3上方设有第一进流口312,所述冷却管道3的下方设有第一出流口313,所述第一进流口312与冷却介质输送管道连接,所述冷却回路12包括第二进流口121和第二出流口122,所述第二进流口121位于所述模具2的旁边,所述第二出流口122与位于所述锻压台1内的冷却管道3连通,所述冷却管道3上位于所述第一进流口侧的管道壁上开有若干通孔311,所述第一出流口313位于循环池4内,所述循环池4内装有循环泵,所述循环泵的输出端与所述冷却介质输送管道连接。所述锻压台1上开有若干导流孔11,所述导流孔11正对所述循环池4。优选的,本实施例中的冷却管道3位于所述模具2的中心,所述冷却回路12有四个,每个所述冷却回路12均以所述冷却管道3为中心对称分布。As shown in Figure 1, the utility model discloses a cooling device for processing and forming plastic blades, including a forging table 1 and a cooling pipeline 3, a mold 2 is arranged above the forging table 1, and the forging table 1 and the mold 2 A cooling circuit 12 is provided at the contact point, and the cooling pipeline 3 passes through the upper surface, the lower surface, and the forging table 1 of the mold 2 in sequence, and a first inlet 312 is provided above the cooling pipeline 3, and the cooling pipeline 3 Below the pipe 3 is provided a first outlet 313, the first inlet 312 is connected to the cooling medium delivery pipe, the cooling circuit 12 includes a second inlet 121 and a second outlet 122, the The second inlet 121 is located next to the mold 2, the second outlet 122 communicates with the cooling pipeline 3 located in the forging table 1, and the cooling pipeline 3 is located on the first inlet There are several through holes 311 on the pipe wall on the side, the first outlet 313 is located in the circulation pool 4, and the circulation pump is installed in the circulation pool 4, and the output end of the circulation pump is connected with the cooling medium delivery pipeline. connect. A plurality of diversion holes 11 are opened on the forging table 1 , and the diversion holes 11 are facing the circulation pool 4 . Preferably, the cooling pipeline 3 in this embodiment is located at the center of the mold 2 , there are four cooling circuits 12 , and each cooling circuit 12 is symmetrically distributed around the cooling pipeline 3 .
本实施例中,通过循环泵将循环池4中的冷却介质抽出,一部分冷却介质从冷却介质循环管道经过第一进流口312进入冷却管道3中,对模具中心位置进行冷却,并且由于通孔311的存在,冷却介质从模具上方的冷却管道3壁面上的通孔向模具表面喷洒进行冷却,同时,喷洒到锻压台1上的冷却介质积液一部分汇入锻压台上的第二进流口121,通过冷却回路12实现对模具底部进行冷却,冷却回路12内的冷却介质在通过第二出流口122汇集到冷却通道中,最终通过第一出流口313流回到循环池4内;喷洒到锻压台1上的另外一部分冷却介质则通过导流孔11重新流回到循环池4内,通过上述过程一方面实现了通过冷却介质对模具内外部共同进行冷却,从而使熔融体各部分冷却速率大致一样,压铸件冷却时收缩量一致,消除冷却后内部应力集中、变形大和易开裂的问题,提高叶轮的水力性能和强度。另一方面冷却介质在发挥冷却作用的同时最终还能够全部流回循环池,重复使用,节约了成本。In this embodiment, the cooling medium in the circulation pool 4 is drawn out by the circulation pump, and a part of the cooling medium enters the cooling pipeline 3 from the cooling medium circulation pipeline through the first inlet 312 to cool the center of the mold, and due to the through hole 311, the cooling medium is sprayed from the through hole on the wall surface of the cooling pipe 3 above the mold to the surface of the mold for cooling, and at the same time, part of the liquid accumulation of the cooling medium sprayed on the forging table 1 flows into the second inlet on the forging table 121, cooling the bottom of the mold through the cooling circuit 12, the cooling medium in the cooling circuit 12 is collected into the cooling passage through the second outlet 122, and finally flows back into the circulation pool 4 through the first outlet 313; The other part of the cooling medium sprayed on the forging table 1 flows back into the circulation pool 4 through the guide hole 11. Through the above process, on the one hand, the inside and outside of the mold are cooled by the cooling medium, so that all parts of the melt The cooling rate is roughly the same, and the shrinkage of the die-casting parts is the same when cooling, which eliminates the problems of internal stress concentration, large deformation and easy cracking after cooling, and improves the hydraulic performance and strength of the impeller. On the other hand, while the cooling medium plays a cooling role, it can finally flow back to the circulation pool for repeated use, which saves costs.
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