CN207983277U - A kind of mine truck differential mechanism maintenance rollover stand - Google Patents

A kind of mine truck differential mechanism maintenance rollover stand Download PDF

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CN207983277U
CN207983277U CN201721845979.8U CN201721845979U CN207983277U CN 207983277 U CN207983277 U CN 207983277U CN 201721845979 U CN201721845979 U CN 201721845979U CN 207983277 U CN207983277 U CN 207983277U
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fixed
differential
plate
flat plate
mining vehicle
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林震源
洪振川
于士峰
卜维平
臧明
芦卫彬
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Magang Group Holding Co Ltd
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Magang Group Holding Co Ltd
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Abstract

本实用新型公开了一种矿用汽车差速器检修翻转架,涉及汽车维修领域。该矿用汽车差速器检修翻转架包括底座,固定在底座上的传动部件;可固定差速器的固定部件,所述固定部件与传动部件连接在一起;固定在所述传动部件上的动力部件。该矿用汽车差速器检修翻转架通过螺栓连接副将差速器固定在固定部件上,动力部件提供动力,通过传动装置减速传动,使得差速器圆周翻转,可在任意翻转角度下保持状态进行维修;该装置结构简单,使用方便,安全稳定,节省了人力资源,提高了工作效率。

The utility model discloses an overturn frame for checking and repairing a differential gear of a mine automobile, which relates to the field of automobile maintenance. The mining vehicle differential overhaul frame includes a base, a transmission part fixed on the base; a fixed part that can fix the differential, and the fixed part is connected with the transmission part; part. The differential overhaul frame for mining vehicles fixes the differential on the fixed parts through the bolt connection pair, the power part provides power, and the transmission is decelerated and driven, so that the differential can be turned over in a circle, and can be maintained at any turning angle. maintenance; the device is simple in structure, easy to use, safe and stable, saves human resources and improves work efficiency.

Description

一种矿用汽车差速器检修翻转架A kind of overturn frame for inspection and maintenance of differential gear of mining vehicle

技术领域technical field

本实用新型涉及汽车维修领域,尤其涉及一种矿用汽车差速器检修翻转架。The utility model relates to the field of automobile maintenance, in particular to an overturn frame for checking and repairing a differential gear of a mining automobile.

背景技术Background technique

汽车差速器的作用是调整左右轮的转速差来保证汽车的稳定行进。在矿山开采时,大型的矿用汽车使用频繁,由于矿用汽车的载荷大,其差速器需经常进行检修工作。由于矿用汽车差速器体型大、重量大、零部件多等特点,检修时通常都是用行车来回起吊调整方位,但是调整过程中,其角度很难控制,并且需要多人协作完成,很不方便。The role of the car differential is to adjust the speed difference between the left and right wheels to ensure the stable driving of the car. During mining, large mining trucks are frequently used, and due to the heavy load of mining trucks, their differentials need to be overhauled frequently. Due to the large size, heavy weight, and many parts of the mining truck differential, it is usually used to adjust the orientation by lifting it back and forth during maintenance. However, during the adjustment process, the angle is difficult to control and requires the cooperation of multiple people. inconvenient.

发明内容Contents of the invention

为了解决上述存在的问题,本实用新型提出矿用汽车差速器检修翻转架,该检修翻转架能够通过螺栓连接副将差速器固定,并且使得差速器圆周翻转,可在任意翻转角度下保持状态进行维修;该装置结构简单,使用方便,安全稳定,节省了人力资源,提高了工作效率。In order to solve the above-mentioned problems, the utility model proposes a maintenance overturn frame for the differential gear of mining vehicles. maintenance; the device is simple in structure, easy to use, safe and stable, saves human resources and improves work efficiency.

为了实现上述目的,本实用新型采用以下方案,包括底座,固定在底座上的传动部件;可固定差速器的固定部件,所述固定部件与传动部件连接在一起;固定在所述传动部件上的动力部件;所述传动部件包括:底板,所述底板上开有若干通孔,所述底板通过螺栓固定在底座上;固定在所述底板上的减速机;所述减速机的左右两侧分别有低速输出轴和高速输入轴。所述减速机作为传送部件,通过低速输出轴和高速输入轴的转动速度的改变,保证机器在使用时能够更精准的控制固定架的角度。In order to achieve the above purpose, the utility model adopts the following scheme, including a base, a transmission part fixed on the base; a fixed part that can fix the differential, and the fixed part is connected with the transmission part; fixed on the transmission part The power part; the transmission part includes: a bottom plate, a number of through holes are opened on the bottom plate, and the bottom plate is fixed on the base by bolts; the speed reducer fixed on the bottom plate; the left and right sides of the speed reducer There are low-speed output shafts and high-speed input shafts respectively. The reducer is used as a transmission part, and through the change of the rotation speed of the low-speed output shaft and the high-speed input shaft, it is ensured that the machine can control the angle of the fixed frame more accurately during use.

进一步地,所述固定部件包括:第二平板,所述低速输出轴端部固定在第二平板一面的中心;垂直固定在所述第二平板另一面上的固定板,所述固定板上开有缺口,沿缺口边缘开有若干固定孔。将汽车差速器通过螺栓连接副固定在固定板上。Further, the fixing part includes: a second flat plate, the end of the low-speed output shaft is fixed on the center of one side of the second flat plate; a fixing plate vertically fixed on the other side of the second flat plate, the fixing plate is opened There is a gap, and several fixing holes are opened along the edge of the gap. Fix the automobile differential on the fixed plate through the bolt connection pair.

进一步地,所述第二平板中心、固定板对称轴线和低速输出轴中心轴线在同一直线上,保证差速器在翻转时与低速输出轴的旋转中心保持一致。Further, the center of the second plate, the axis of symmetry of the fixed plate and the central axis of the low-speed output shaft are on the same straight line, ensuring that the differential is consistent with the rotation center of the low-speed output shaft when it is overturned.

进一步地,所述固定板的两侧设有若干加强肋板,所述加强肋板分别与第二平板、固定板固定,使得平板和固定板之间连接更加坚固。。Furthermore, several reinforcing ribs are provided on both sides of the fixing plate, and the reinforcing ribs are respectively fixed to the second flat plate and the fixing plate, so that the connection between the flat plate and the fixing plate is stronger. .

进一步地,所述第二平板为圆形,其边缘圆润,安全可靠,不具有棱角,消除安全隐患。Further, the second flat plate is circular, with rounded edges, safe and reliable, without edges and corners, eliminating potential safety hazards.

进一步地,所述动力部件包括:圆盘、连接杆和圆环;所述减速机右侧的高速输入轴的端部固定在圆盘的中心;所述连接杆的一端均匀固定在圆盘边缘,所述连接杆的另一端固定在圆环上;可以通过人工转动圆环,带动高速输入轴转动,通过减速机传动,低速输出轴转动来为翻转架提供翻转动力。Further, the power part includes: a disc, a connecting rod and a ring; the end of the high-speed input shaft on the right side of the reducer is fixed at the center of the disc; one end of the connecting rod is uniformly fixed at the edge of the disc , the other end of the connecting rod is fixed on the ring; the ring can be manually rotated to drive the high-speed input shaft to rotate, and through the transmission of the reducer, the low-speed output shaft rotates to provide turning power for the turning frame.

进一步地,所述减速机上螺栓固定有第一平板,所述第一平板上开有通孔,所述高速输入轴穿过第一平板的通孔;所述第一平板上开有若干限位孔;所述圆盘上开有若干销孔,所述销孔和限位孔可插入限位销;旋转圆环时,固定架翻转,但差速器调整到合适的检修位置时,将销孔中的限位销插入限位孔中,固定架的位置得以固定。Further, the first plate is fixed with bolts on the reducer, and a through hole is opened on the first plate, and the high-speed input shaft passes through the through hole of the first plate; There are several pin holes on the disc, and the pin holes and limit holes can be inserted into the limit pins; when the ring is rotated, the fixed frame is turned over, but when the differential is adjusted to a suitable inspection position, the pins The limit pin in the hole is inserted in the limit hole, and the position of the fixing frame is fixed.

使用时,将差速器吊至固定架固定位置,利用螺栓连接副固定;转动圆环,带动高速输入轴转动,通过减速机传动,低速输出轴转动,从而带动固定架以及差速器转动;调整到合适的检修位置时,将销孔中的限位销插入限位孔中,固定架的位置得以固定;差速器需要再次翻转前,将限位销拔出限位孔,转动圆环使得差速器转动,检修位置合适时,利用限位销固定位置;检修完成后,保证限位销将位置固定的情况下,在差速器上安装好吊绳,再将差速器从固定架上拆下。When in use, hoist the differential to the fixed position of the fixed frame and fix it with bolts; turn the ring to drive the high-speed input shaft to rotate, and drive the low-speed output shaft to rotate through the reducer, thereby driving the fixed frame and the differential to rotate; When it is adjusted to a proper inspection position, insert the limit pin in the pin hole into the limit hole, and the position of the fixing frame is fixed; before the differential needs to be turned over again, pull the limit pin out of the limit hole, and turn the ring Make the differential rotate, and when the inspection position is appropriate, fix the position with the limit pin; Remove from the rack.

本实用新型所述矿用汽车差速器检修翻转架通过螺栓连接副将差速器固定,并且使得差速器圆周翻转,可在任意翻转角度下保持状态进行维修;该装置结构简单,使用方便,安全稳定,节省了人力资源,提高了工作效率。The utility model described in the mining vehicle differential inspection and overturning frame fixes the differential through the bolt connection pair, and makes the differential circle turn over, and can maintain the state at any turning angle for maintenance; the device has a simple structure and is easy to use. Safe and stable, saving human resources and improving work efficiency.

附图说明Description of drawings

图1本实用新型所述矿用汽车差速器检修翻转架的结构示意图。Fig. 1 is a schematic diagram of the structure of the overturn frame for overhauling the differential of a mining vehicle described in the utility model.

图2本实用新型所述矿用汽车差速器检修翻转架的俯视示意图。Fig. 2 is a top view schematic diagram of the overturn frame for overhauling the differential of the mining vehicle described in the utility model.

图3本实用新型所述矿用汽车差速器检修翻转架中动力部件的结构示意图。Fig. 3 is a structural schematic diagram of the power components in the overturning frame for the maintenance of the differential of the mining vehicle described in the utility model.

图4本实用新型所述矿用汽车差速器检修翻转架中圆盘的结构示意图。Fig. 4 is a schematic diagram of the structure of the disk in the overturning frame for the maintenance of the differential of the mining vehicle described in the utility model.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步的详细说明,以利于本领域技术人员能够更加清楚的了解,如图1所示,本实用新型采用以下方案,包括底座1,固定在底座1上的传动部件2;可固定差速器的固定部件3,所述固定部件3与传动部件2连接在一起;固定在所述传动部件2上的动力部件4;所述传动部件2包括:底板21,所述底板21上开有若干通孔,所述底板21通过螺栓固定在底座1 上;固定在所述底板21上的减速机22;所述减速机22的左右两侧分别有低速输出轴23和高速输入轴24。所述减速机作为传送部件,通过低速输出轴和高速输入轴的转动速度的改变,保证机器在使用时能够更精准的控制固定架的角度。The utility model will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can understand more clearly. As shown in Figure 1, the utility model adopts the following scheme, including a base 1 and a transmission component fixed on the base 1 2; the fixed part 3 that can fix the differential, and the fixed part 3 is connected with the transmission part 2; the power part 4 fixed on the transmission part 2; the transmission part 2 includes: the bottom plate 21, the There are some through holes on the bottom plate 21, and the bottom plate 21 is fixed on the base 1 by bolts; the speed reducer 22 fixed on the bottom plate 21; the left and right sides of the speed reducer 22 have low-speed output shafts 23 and high-speed Input shaft 24. The reducer is used as a transmission part, and through the change of the rotation speed of the low-speed output shaft and the high-speed input shaft, it is ensured that the machine can control the angle of the fixed frame more accurately during use.

进一步地,所述固定部件3包括:第二平板31,所述低速输出轴23端部固定在第二平板31一面的中心;垂直固定在所述第二平板31另一面上的固定板 32,所述固定板32上开有缺口,沿缺口边缘开有若干固定孔33。将汽车差速器通过螺栓连接副固定在固定板上。Further, the fixing part 3 includes: a second flat plate 31, the end of the low-speed output shaft 23 is fixed at the center of one side of the second flat plate 31; a fixing plate 32 vertically fixed on the other side of the second flat plate 31, A notch is opened on the fixing plate 32, and several fixing holes 33 are opened along the edge of the notch. Fix the automobile differential on the fixed plate through the bolt connection pair.

进一步地,所述第二平板31中心、固定板32对称轴线和低速输出轴23中心轴线在同一直线上,保证差速器在翻转时与低速输出轴的旋转中心保持一致。Further, the center of the second flat plate 31, the axis of symmetry of the fixed plate 32 and the central axis of the low-speed output shaft 23 are on the same straight line to ensure that the differential is consistent with the rotation center of the low-speed output shaft when it is overturned.

进一步地,所述固定板32的两侧设有若干加强肋板34,所述加强肋板34 分别与第二平板31、固定板32固定,使得平板和固定板之间连接更加坚固。。Furthermore, several reinforcing ribs 34 are provided on both sides of the fixing plate 32, and the reinforcing ribs 34 are respectively fixed to the second flat plate 31 and the fixing plate 32, so that the connection between the flat plate and the fixing plate is stronger. .

进一步地,所述第二平板31为圆形,其边缘圆润,安全可靠,不具有棱角,消除安全隐患。Further, the second flat plate 31 is circular, with rounded edges, safe and reliable, without edges and corners, eliminating potential safety hazards.

进一步地,所述动力部件4包括:圆盘41、连接杆42和圆环43;所述减速机22右侧的高速输入轴24的端部固定在圆盘41的中心;所述连接杆42的一端均匀固定在圆盘41边缘,所述连接杆42的另一端固定在圆环43上;可以通过人工转动圆环,带动高速输入轴转动,通过减速机传动,低速输出轴转动来为翻转架提供翻转动力。Further, the power part 4 includes: a disc 41, a connecting rod 42 and a ring 43; the end of the high-speed input shaft 24 on the right side of the reducer 22 is fixed at the center of the disc 41; the connecting rod 42 One end of the connecting rod is evenly fixed on the edge of the disc 41, and the other end of the connecting rod 42 is fixed on the ring 43; the ring can be manually rotated to drive the high-speed input shaft to rotate, and the low-speed output shaft to rotate through the reducer to turn over The rack provides turning power.

进一步地,所述减速机22上螺栓固定有第一平板5,所述第一平板5上开有通孔,所述高速输入轴24穿过第一平板5的通孔;所述第一平板5上开有若干限位孔51;所述圆盘41上开有若干销孔44,所述销孔44和限位孔51可插入限位销6;旋转圆环时,固定架翻转,但差速器调整到合适的检修位置时,将销孔中的限位销插入限位孔中,固定架的位置得以固定。Further, the first plate 5 is fixed with bolts on the reducer 22, and a through hole is opened on the first plate 5, and the high-speed input shaft 24 passes through the through hole of the first plate 5; the first plate 5 is provided with some limiting holes 51; the disc 41 is provided with some pin holes 44, and the pin holes 44 and the limiting holes 51 can be inserted into the limiting pins 6; When the differential is adjusted to a proper inspection position, the limit pin in the pin hole is inserted into the limit hole, and the position of the fixing frame is fixed.

使用时,将差速器吊至固定架固定位置,利用螺栓连接副固定;转动圆环 43,带动高速输入轴24转动,通过减速机22传动,低速输出轴23转动,从而带动固定架3以及差速器转动;调整到合适的检修位置时,将销孔44中的限位销6插入限位孔51中,固定架的位置得以固定;差速器需要再次翻转前,将限位销6拔出限位孔51,转动圆环43使得差速器转动,检修位置合适时,利用限位销6固定位置;检修完成后,保证限位销6将位置固定的情况下,在差速器上安装好吊绳,再将差速器从固定架3上拆下。During use, the differential is hoisted to the fixed position of the fixed frame, and fixed by a bolt connection pair; the rotating ring 43 drives the high-speed input shaft 24 to rotate, and through the transmission of the reducer 22, the low-speed output shaft 23 rotates, thereby driving the fixed frame 3 and The differential rotates; when it is adjusted to a suitable inspection position, insert the limit pin 6 in the pin hole 44 into the limit hole 51, and the position of the fixing frame is fixed; before the differential needs to be turned over again, the limit pin 6 Pull out the limit hole 51, turn the ring 43 to make the differential rotate, and when the overhaul position is appropriate, use the limit pin 6 to fix the position; Install the sling on the top, and then remove the differential from the fixed frame 3.

实际使用时,所述圆形平板31的直径为285mm,厚度为14mm;固定板32 缺口的半径为325mm;加强肋板34的直角边为30mm;所述圆盘5的直径为285mm,其中心通孔直径为36mm,所述限位孔51的直径为mm。During actual use, the diameter of the circular flat plate 31 is 285mm, and the thickness is 14mm; the radius of the gap of the fixed plate 32 is 325mm; the right-angled side of the reinforcing rib 34 is 30mm; The diameter of the through hole is 36 mm, and the diameter of the limiting hole 51 is mm.

本实用新型所述矿用汽车差速器检修翻转架通过螺栓连接副将差速器固定,并且使得差速器圆周翻转,可在任意翻转角度下保持状态进行维修;该装置结构简单,使用方便,安全稳定,节省了人力资源,提高了工作效率。The utility model described in the mining vehicle differential inspection and overturning frame fixes the differential through the bolt connection pair, and makes the differential circle turn over, and can maintain the state at any turning angle for maintenance; the device has a simple structure and is easy to use. Safe and stable, saving human resources and improving work efficiency.

Claims (7)

1.一种矿用汽车差速器检修翻转架,其特征在于:包括底座(1),固定在底座(1)上的传动部件(2);可固定差速器的固定部件(3),所述固定部件(3)与传动部件(2)连接在一起;固定在所述传动部件(2)上的动力部件(4);所述传动部件(2)包括:底板(21),所述底板(21)上开有若干通孔,所述底板(21)通过螺栓固定在底座(1)上;固定在所述底板(21)上的减速机(22);所述减速机(22)的左右两侧分别有低速输出轴(23)和高速输入轴(24)。1. A mining vehicle differential overhaul rack is characterized in that: it comprises a base (1), a transmission part (2) fixed on the base (1); a fixed part (3) of a fixed differential, The fixed part (3) is connected with the transmission part (2); the power part (4) fixed on the transmission part (2); the transmission part (2) includes: a bottom plate (21), the There are several through holes on the base plate (21), and the base plate (21) is fixed on the base (1) by bolts; the speed reducer (22) fixed on the base plate (21); the speed reducer (22) Low-speed output shaft (23) and high-speed input shaft (24) are respectively arranged on the left and right sides of the. 2.根据权利要求1所述矿用汽车差速器检修翻转架,其特征在于,所述固定部件(3)包括:第二平板(31),所述低速输出轴(23)端部固定在第二平板(31)一面的中心;垂直固定在所述第二平板(31)另一面上的固定板(32),所述固定板(32)上开有缺口,沿缺口边缘开有若干固定孔(33)。2. According to claim 1, the overturn frame for overhauling the differential of a mining vehicle is characterized in that, the fixing part (3) comprises: a second plate (31), and the end of the low-speed output shaft (23) is fixed on The center of one side of the second flat plate (31); vertically fixed on the fixed plate (32) on the other side of the second flat plate (31), the fixed plate (32) has a gap, along the edge of the gap there are some fixed hole (33). 3.根据权利要求2所述矿用汽车差速器检修翻转架,其特征在于:所述第二平板(31)中心、固定板(32)对称轴线和低速输出轴(23)中心轴线在同一直线上。3. According to claim 2, the overturn frame for overhauling the differential of a mining vehicle is characterized in that: the center of the second plate (31), the axis of symmetry of the fixed plate (32) and the center axis of the low-speed output shaft (23) are at the same in a straight line. 4.根据权利要求2所述矿用汽车差速器检修翻转架,其特征在于:所述固定板(32)的两侧设有若干加强肋板(34),所述加强肋板(34)分别与第二平板(31)、固定板(32)固定。4. According to claim 2, the overturn frame for overhauling the differential gear of a mining vehicle is characterized in that: two sides of the fixed plate (32) are provided with several reinforcing ribs (34), and the reinforcing ribs (34) They are respectively fixed with the second flat plate (31) and the fixed plate (32). 5.根据权利要求2所述矿用汽车差速器检修翻转架,其特征在于:所述第二平板(31)为圆形。5. According to claim 2, the overturn frame for repairing the differential of a mining vehicle is characterized in that: the second flat plate (31) is circular. 6.根据权利要求1所述矿用汽车差速器检修翻转架,其特征在于,所述动力部件(4)包括:圆盘(41)、连接杆(42)和圆环(43);所述减速机(22)右侧的高速输入轴(24)的端部固定在圆盘(41)的中心;所述连接杆(42)的一端均匀固定在圆盘(41)边缘,所述连接杆(42)的另一端固定在圆环(43)上。6. According to claim 1, the overturn frame for overhauling the differential gear of a mining vehicle is characterized in that, the power component (4) comprises: a disk (41), a connecting rod (42) and a ring (43); The end of the high-speed input shaft (24) on the right side of the reducer (22) is fixed on the center of the disc (41); one end of the connecting rod (42) is evenly fixed on the edge of the disc (41), and the connection The other end of bar (42) is fixed on the ring (43). 7.根据权利要求6所述矿用汽车差速器检修翻转架,其特征在于:所述减速机(22)上螺栓固定有第一平板(5),所述第一平板(5)上开有通孔,所述高速输入轴(24)穿过第一平板(5)的通孔;所述第一平板(5)上开有若干限位孔(51);所述圆盘(41)上开有若干销孔(44),所述销孔(44)和限位孔(51)可插入限位销(6)。7. According to claim 6, the overturn frame for overhauling the differential gear of a mining vehicle is characterized in that: the first flat plate (5) is fixed with bolts on the reducer (22), and the upper opening of the first flat plate (5) is There is a through hole, and the high-speed input shaft (24) passes through the through hole of the first flat plate (5); several limiting holes (51) are opened on the first flat plate (5); the disc (41) A plurality of pin holes (44) are provided on the top, and the pin holes (44) and the limit holes (51) can be inserted into the limit pins (6).
CN201721845979.8U 2017-12-26 2017-12-26 A kind of mine truck differential mechanism maintenance rollover stand Expired - Fee Related CN207983277U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110921557A (en) * 2019-12-23 2020-03-27 鞍钢集团矿业有限公司 Special overhauling tool for mining automobile differential and using method
CN114872002A (en) * 2022-05-09 2022-08-09 中国人民解放军陆军军事交通学院汽车士官学校 Gearbox dismounting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110921557A (en) * 2019-12-23 2020-03-27 鞍钢集团矿业有限公司 Special overhauling tool for mining automobile differential and using method
CN114872002A (en) * 2022-05-09 2022-08-09 中国人民解放军陆军军事交通学院汽车士官学校 Gearbox dismounting device

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