CN207973790U - Low-carbon ferrochromium smelts hot charging heat and converts system - Google Patents

Low-carbon ferrochromium smelts hot charging heat and converts system Download PDF

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CN207973790U
CN207973790U CN201820384025.XU CN201820384025U CN207973790U CN 207973790 U CN207973790 U CN 207973790U CN 201820384025 U CN201820384025 U CN 201820384025U CN 207973790 U CN207973790 U CN 207973790U
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mineral hot
hot furnace
feed bin
gas
furnace
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周旭东
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Fengzhen Xin Ye Metallurgy Co Ltd
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Fengzhen Xin Ye Metallurgy Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

The utility model, which discloses a kind of low-carbon ferrochromium, to be smelted hot charging heat and converts system comprising silicochromium smelting device, mineral hot furnace gas recovering device and raw material hot charging purifier;The mineral hot furnace gas exit of silicochromium smelting device is connect with the mineral hot furnace gas inlet of mineral hot furnace gas recovering device, and the gas exit of mineral hot furnace gas recovering device is connect with the gas inlet of raw material hot charging purifier.Advantage is:Tthe utility model system is simple in structure, good product quality, low energy consumption, production efficiency is high, silicochromium dosage is few, waste liqouor is efficient, environmental pollution is small, energy recovery utilization rate is high, production security is high.

Description

Low-carbon ferrochromium smelts hot charging heat and converts system
Technical field:
It smelts hot charging heat the utility model is related to a kind of low-carbon ferrochromium smelting system more particularly to a kind of low-carbon ferrochromium and converts and be System.
Background technology:
Ferrochrome is the ferroalloy of chromium and iron composition, is the important alloy addition of steel-making.Ferrochrome is divided by different phosphorus content High carbon ferro-chrome, medium carbon ferrochrome, low-carbon ferrochromium, chromic carbide iron etc..The low-carbons steel grade such as smelting stainless steel, bearing steel, it is necessary to using it is low, Chromic carbide iron.
Well known low-carbon ferrochromium production technology is that reducing agent is added in mineral hot furnace to react, using mixing charging method or silicon Chromium heap bottom method, i.e., silicochromium, chrome ore, lime stone are added in mineral hot furnace together, while load melting, in silicochromium Si reduction chrome ore in three oxygen, two chromium, make entirely react reacted in same mineral hot furnace.Work is produced using existing low-carbon ferrochromium The low-carbon ferrochromium product of skill production is high containing [C] amount, and raw materials consumption is high, and the organic efficiency of chromium is low.The drying of chrome ore and The calcining of lime stone carries out all in mineral hot furnace, the high energy consumption of mineral hot furnace, also, the height generated during mine heat furnace smelting Warm flue gas by effective recycling, does not cause energy waste and environmental pollution;Raw material is not fed in strict accordance with charge ratio, The waste of raw material can be caused, each component content in product is also unable to ensure and meets production requirement.
Utility model content:
The purpose of this utility model is to provide a kind of product containing [C] measure it is low, low energy consumption, the organic efficiency of chromium is high Low-carbon ferrochromium smelts hot charging heat and converts system.
The utility model is implemented by following technical solution:
Low-carbon ferrochromium smelt hot charging heat convert system comprising silicochromium smelting device, mineral hot furnace gas recovering device and Raw material hot charging purifier;The mineral hot furnace gas exit of the silicochromium smelting device and the mineral hot furnace gas recovering device Mineral hot furnace gas inlet connection, the gas exit of the mineral hot furnace gas recovering device and the raw material hot charging purifier Gas inlet connects.
Further, the silicochromium smelting device includes high carbon ferro-chrome feed bin, silica feed bin, coke feed bin, second With trolley, mineral hot furnace and the second ladle;The discharge port of the high carbon ferro-chrome feed bin, the silica feed bin and the coke feed bin It is connect with the feed inlet of the mineral hot furnace with trolley by described second, the tapping hole of the mineral hot furnace and second steel Packet is connected into iron mouth.
Further, the raw material hot charging purifier includes chrome ore feed bin, chrome ore dosing, chrome ore rotary kiln, stone Lime stone feed bin, raw meal prepared from lime unit, Limestone rotary kiln, burner, first match trolley, refining furnace and the first ladle;Institute The kiln hood for stating Limestone rotary kiln is equipped with burner;The discharge port of the chrome ore feed bin by the chrome ore dosing with it is described The feed inlet of chrome ore rotary kiln connects, and the discharge port of the lime stone feed bin passes through the raw meal prepared from lime unit and the lime The feed inlet of stone rotary kiln connects, and the discharge port of the chrome ore rotary kiln and the Limestone rotary kiln is matched by described first Trolley is connect with the feed inlet of the refining furnace, and the tapping hole of the refining furnace is connect with first ladle into iron mouth.
Further, the mineral hot furnace gas recovering device includes being arranged by the sequentially connected water-cooled flue of pipeline, wind-force Chimney cooler, cyclone dust collectors, bag filter, outer leaching formula air tubulation cooler, roots blower and gas chamber;The mine The mineral hot furnace gas exit of hot stove is connect with the mineral hot furnace gas inlet of the water-cooled flue;The gas exit of the gas chamber with The gas inlet of the burner connects.
Further, the chrome ore dosing, the raw meal prepared from lime unit, described first are with trolley and described the Two with trolley be speed governing type belted electronic balance.
The advantages of the utility model:
The utility model use hot charging hot-metal process production technology, production the characteristics of be that reducing agent is added outside stove, i.e., One first revolution kiln drying chrome ore, a calcined by rotary kiln lime stone generate lime, it is ensured that hot material enters stove, chrome ore and lime Stone, which mixes to be added in refining furnace with certain proportion, is smelt solution, the liquid silicochromium generated in mineral hot furnace is then added, through falling Packet mixing, the reaction generation ferrochrome in ladle are conducive to oxidation reaction progress since temperature is higher in reaction process, and Electrode is not in direct contact with alloy in smelting process, so the ferrochrome phosphorus content of production is relatively low, can refine to obtain phosphorus content < 0.03% Chromic carbide iron.Low energy consumption for the utility model, silicochromium dosage is few, chromium organic efficiency is high, environmental pollution is small, energy recovery Utilization rate is high.
Description of the drawings:
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, other drawings may also be obtained based on these drawings.
Fig. 1 is the system structure diagram of the utility model.
In figure:Silicochromium smelting device 1, high carbon ferro-chrome feed bin 1-1, silica feed bin 1-2, coke feed bin 1-3, second are matched Trolley 1-4, mineral hot furnace 1-5, the second ladle 1-6, mineral hot furnace gas recovering device 2, water-cooled flue 2-1, wind-force tube type cold But device 2-2, cyclone dust collectors 2-3, bag filter 2-4, outer leaching formula air tubulation cooler 2-5, roots blower 2-6, coal gas Cabinet 2-7, raw material hot charging purifier 3, chrome ore feed bin 3-1, chrome ore dosing 3-2, chrome ore rotary kiln 3-3, lime stone feed bin 3-4, raw meal prepared from lime unit 3-5, Limestone rotary kiln 3-6, burner 3-7, first are with trolley 3-8, refining furnace 3-9, the One ladle 3-10.
Specific implementation mode:
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describing, it is clear that described embodiment is only a part of the embodiment of the utility model, rather than all Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise Lower obtained every other embodiment, shall fall within the protection scope of the present invention.
Embodiment 1:
Low-carbon ferrochromium as shown in Figure 1 smelts hot charging heat and converts system comprising silicochromium smelting device 1, mineral hot furnace coal Gas recovering device 2 and raw material hot charging purifier 3;The mineral hot furnace gas exit of silicochromium smelting device 1 and mineral hot furnace coal gas The mineral hot furnace gas inlet of retracting device 2 connects, gas exit and the raw material hot charging purifier of mineral hot furnace gas recovering device 2 3 gas inlet connection.
The exhaust gas that totally-enclosed mineral hot furnace 1-5 is generated in smelting process is mainly flue gas during smelting, and CO content in smoke exists 60% or more, calorific capacity is higher, therefore referred to as mineral hot furnace coal gas.Since the tapping temperature of mineral hot furnace coal gas is higher, and wherein Dust content is larger, in order to reasonable energy utilization, and reduces the generation of secondary pollution, passes through mineral hot furnace gas recovering device 2 pairs of mineral hot furnace coal gas are dusted, cool down, and then realize and carry out reclaiming clean to mineral hot furnace coal gas, and the coal gas after recycling enters In gas chamber 2-7.In the present embodiment, a mineral hot furnace 1-5 gas recoveries about 4500m3/ h, and Limestone rotary kiln 3-6 calcinings The coal gas demand of lime stone is 4500m3/ h, therefore, the mineral hot furnace coal gas of recycling disclosure satisfy that lime stone is forged in the present embodiment Burning uses gas demand.
Silicochromium smelting device 1 includes high carbon ferro-chrome feed bin 1-1, silica feed bin 1-2, coke feed bin 1-3, the second dispensing Trolley 1-4, mineral hot furnace 1-5 and the second ladle 1-6;The discharging of high carbon ferro-chrome feed bin 1-1, silica feed bin 1-2 and coke feed bin 1-3 Mouth is connect with trolley 1-4 with the feed inlet of mineral hot furnace 1-5 by second, the tapping hole of mineral hot furnace 1-5 and the second ladle 1-6 Into iron mouth connect.
High carbon ferro-chrome, coke and the silica used in the present embodiment into factory rules and regulations lattice be to be bought by production requirement, it is high Carbon ferrochrome granularity be less than 20mm, coke, silica into factory's granularity be 10~40mm, without being crushed.High carbon ferro-chrome, coke, silicon Stone enters second with trolley 1-4 from the discharge port of respective bin bottom, second with trolley 1-4 according to setting charge ratio into Row combined ingredient, the mixture prepared are sent to mineral hot furnace 1-5, and device automatic uniform is spread out in stove;Electrode paste passes through feeding System is transported to operating platform, is periodically added according to consumption of electrode situation;High-voltage electricity passes through short net to electricity after transformer transformation Pole brasses;Mixture carries out deoxidation and reduction reaction in high temperature furnace, final to generate silicochromium liquid.And mineral hot furnace 1-5 normally melts The average 3h of refining taps a blast furnace once, and tapping duration is 10min or so.Silicochromium liquid flows into the second ladle 1-6 from tapping hole.
Raw material hot charging purifier 3 includes chrome ore feed bin 3-1, chrome ore dosing 3-2, chrome ore rotary kiln 3-3, lime stone Feed bin 3-4, raw meal prepared from lime unit 3-5, Limestone rotary kiln 3-6, burner 3-7, first match trolley 3-8, refining furnace 3-9 With the first ladle 3-10;The kiln hood of Limestone rotary kiln 3-6 is equipped with burner 3-7;Coal gas in gas chamber 2-7 is via burner After 3-7 heating, into Limestone rotary kiln 3-6, for limestone calcination.
The discharge port of chrome ore feed bin 3-1 is connect by chrome ore dosing 3-2 with the feed inlet of chrome ore rotary kiln 3-3, stone The discharge port of lime stone feed bin 3-4 is connect by raw meal prepared from lime unit 3-5 with the feed inlet of Limestone rotary kiln 3-6, and chrome ore returns The discharge port of rotary kiln 3-3 and Limestone rotary kiln 3-6 are connect with trolley 3-8 with the feed inlet of refining furnace 3-9 by first, The tapping hole of refining furnace 3-9 is connect with the first ladle 3-10's into iron mouth.The chrome ore that is used in the present embodiment, lime stone into factory Specification is to be bought by production requirement, and chrome ore granularity is less than 50mm, and limestone granularity is less than 20mm, without being crushed.Chrome ore Enter in respective dosing from the discharge port of respective bin bottom with lime stone, is sent after metering to respective rotary kiln, it is former Material is fed in strict accordance with charge ratio, both saves raw material, also can guarantee that each component content meets production requirement in product.
From rotary kiln come out after calcining after lime and chrome ore after drying enter first and match trolley 3-8, through the One is smelt solution with trolley 3-8 with feeding refining furnace 3-9 after honest material, and the first ladle 3- is flowed into from the tapping hole of refining furnace 3-9 10, and the solution has prodigious activity.This method is hot-mounting process, and the chrome ore after lime and drying after calcining enters refining furnace Temperature is higher in reaction process after 3-9, is conducive to the progress of chemical reaction.
Solution in first ladle 3-10 is mixed with the silicochromium liquid in the second ladle 1-6 through ladle-to-ladle, in ladle Reaction generates ferrochrome, since temperature is higher in reaction process, is conducive to oxidation reaction progress.Reaction equation is as follows:
2Cr2O3+ 3Si=4Cr+3SiO2, 2FeO+Si=2Fe+SiO2, Cao+SiO2=CaSiO3
In order to strengthen stirring, so that reaction is carried out more complete, be stirred using ladle-to-ladle method.Ladle-to-ladle is that heat converts technique behaviour Most common agitating mode in vertical manipulates simply without additional special installation, generally by secondary ladle-to-ladle, can reach technique It is required that.
For lime stone after Limestone rotary kiln 3-6 is calcined, the high-temperature flue gas of generation is directly entered chrome ore rotary kiln 3-3 For drying chrome ore, it is effectively utilized the waste heat of high-temperature flue gas caused by limestone calcination, saves the energy;After calcining Lime stone and drying after chrome ore temperature it is higher, into refining furnace 3-9 after be conducive to chemical reaction and carry out, and inhaled without additional The heat in refining furnace 3-9 is received to complete to dry and calcine, saves the energy consumption of refining furnace 3-9.
Mineral hot furnace 1-5 gas recovering devices 2 include by the sequentially connected water-cooled flue 2-1 of pipeline, wind-force tube type cold But device 2-2, cyclone dust collectors 2-3, bag filter 2-4, outer leaching formula air tubulation cooler 2-5, roots blower 2-6 and coal gas Cabinet 2-7;The mineral hot furnace 1-5 gas exits of mineral hot furnace 1-5 are connect with the mineral hot furnace 1-5 gas inlets of water-cooled flue 2-1;Gas chamber The gas exit of 2-7 is connect with the gas inlet of burner 3-7.
Chrome ore dosing 3-2, raw meal prepared from lime unit 3-5, first with trolley 3-8 and second with trolley 1-4 it is equal For speed governing type belted electronic balance.
Using a 6300KVA refining furnaces 3-9, the totally-enclosed mineral hot furnace 1-5 of a 12500KVA, one in the present embodiment Seat 2.2 × 40m of φ chrome ore rotary kiln 3-3 and φ 2.5 × 55m Limestone rotary kilns 3-6.The totally-enclosed mineral hot furnaces of 12500KVA 1-5 is equipped with a HKSSPZ-12500kVA/35kV three-phase energy-saving transformer;6300KVA refining furnaces 3-9 is equipped with a 6300kVA Three-phase on-load regulator transformer;φ 2.2 × 40m chrome ore rotary kiln 3-3 and φ 2.5 × 55m Limestone rotary kilns 3-6 configures two Cover pulsed jet cloth filter 2-4 (band desulfurizer).
In the present embodiment, ferroalloy productor technique, equipment, operation mechanization, auto-control, dust removal installation and waste heat It recycles, meets《The ferroalloy industry entry criteria》(revising for 2015) defined condition.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection domain within.

Claims (5)

1. low-carbon ferrochromium, which smelts hot charging heat, converts system, which is characterized in that it includes silicochromium smelting device, mineral hot furnace coal gas time Receiving apparatus and raw material hot charging purifier;The mineral hot furnace gas exit of the silicochromium smelting device and the mineral hot furnace coal gas The mineral hot furnace gas inlet of retracting device connects, the gas exit of the mineral hot furnace gas recovering device and raw material hot charging essence Refine the gas inlet connection of device.
2. low-carbon ferrochromium according to claim 1, which smelts hot charging heat, converts system, which is characterized in that the silicochromium is smelted Device includes high carbon ferro-chrome feed bin, silica feed bin, coke feed bin, second with trolley, mineral hot furnace and the second ladle;The high-carbon The discharge port of ferrochrome feed bin, the silica feed bin and the coke feed bin is by described second with trolley and the mineral hot furnace Feed inlet connection, the tapping hole of the mineral hot furnace connect with second ladle into iron mouth.
3. low-carbon ferrochromium according to claim 2, which smelts hot charging heat, converts system, which is characterized in that the raw material hot charging refining Device includes chrome ore feed bin, chrome ore dosing, chrome ore rotary kiln, lime stone feed bin, raw meal prepared from lime unit, lime stone revolution Kiln, burner, first match trolley, refining furnace and the first ladle;The kiln hood of the Limestone rotary kiln is equipped with the burner; The discharge port of the chrome ore feed bin is connect by the chrome ore dosing with the feed inlet of the chrome ore rotary kiln, the lime The discharge port in building stones storehouse is connect by the raw meal prepared from lime unit with the feed inlet of the Limestone rotary kiln, and the chrome ore returns Rotary kiln and the discharge port of the Limestone rotary kiln are connect with trolley with the feed inlet of the refining furnace by described first, The tapping hole of the refining furnace is connect with first ladle into iron mouth.
4. low-carbon ferrochromium according to claim 3, which smelts hot charging heat, converts system, which is characterized in that the mineral hot furnace coal gas returns Receiving apparatus include by the sequentially connected water-cooled flue of pipeline, wind-force shell and tube cooler, cyclone dust collectors, bag filter, Outer leaching formula air tubulation cooler, roots blower and gas chamber;The mineral hot furnace gas exit of the mineral hot furnace and the water cooling cigarette The mineral hot furnace gas inlet in road connects;The gas exit of the gas chamber is connect with the gas inlet of the burner.
5. low-carbon ferrochromium according to claim 3 or 4, which smelts hot charging heat, converts system, which is characterized in that the chrome ore dispensing Unit, the raw meal prepared from lime unit, described first are speed governing type electronic belt with trolley with trolley and described second Scale.
CN201820384025.XU 2018-03-20 2018-03-20 Low-carbon ferrochromium smelts hot charging heat and converts system Active CN207973790U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113293315A (en) * 2021-04-29 2021-08-24 包头洪盛化工有限责任公司 Method for improving quality and reducing consumption of low-micro-carbon ferrochrome smelting by supplementing silicon outside furnace
WO2025042299A1 (en) * 2023-08-18 2025-02-27 Re Alloys Sp. Z O.O Complex multi-component alloy of iron, silicon and chromium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113293315A (en) * 2021-04-29 2021-08-24 包头洪盛化工有限责任公司 Method for improving quality and reducing consumption of low-micro-carbon ferrochrome smelting by supplementing silicon outside furnace
WO2025042299A1 (en) * 2023-08-18 2025-02-27 Re Alloys Sp. Z O.O Complex multi-component alloy of iron, silicon and chromium

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