CN207971292U - A kind of band has dislocation the diel of detection - Google Patents

A kind of band has dislocation the diel of detection Download PDF

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Publication number
CN207971292U
CN207971292U CN201820296381.6U CN201820296381U CN207971292U CN 207971292 U CN207971292 U CN 207971292U CN 201820296381 U CN201820296381 U CN 201820296381U CN 207971292 U CN207971292 U CN 207971292U
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detection
template
sleeve
plate
die
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张志宇
滕军
孙凯
李道瑞
朱少羽
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Wuxi Geoff Machinery Technology Co Ltd
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Wuxi Geoff Machinery Technology Co Ltd
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Abstract

本实用新型公开了一种带有错位检测的冲压模具,包括下模、导向套、导向杆、模板、上模、检测机构、检测板,压力机带动上模压向下模,导向杆沿导向套向下滑动,当薄板出现错位一部分搭在下模上表面时,压机推动与模板固连的上模下移时,同时带动上模和与检测机构固连的检测板下移,由于检测板的下表面低于上模的下表面,由于薄板阻碍检测板继续下移,拉杆推动弹性机构动作,上推板保持不动,下推板上移使得弹簧压缩,压力传感器即可检测压力值,由于薄板错位时是在下模某一方向发生,因此,四件压力传感器检测的数据必定相差较大,即可判断发生错位。该装置简单,能自动检测出薄板错位,有效降低模具损坏风险。

The utility model discloses a stamping die with dislocation detection, which comprises a lower die, a guide sleeve, a guide rod, a template, an upper die, a detection mechanism, and a detection plate. Slide down, when the misaligned part of the thin plate rests on the upper surface of the lower mold, when the press pushes the upper mold fixed to the template to move down, it will simultaneously drive the upper mold and the detection plate fixed to the detection mechanism to move down. The lower surface is lower than the lower surface of the upper mold. Since the thin plate hinders the detection plate from moving down, the pull rod pushes the elastic mechanism to move, the upper push plate remains stationary, and the lower push plate moves to compress the spring, and the pressure sensor can detect the pressure value. When the thin plate is dislocated, it occurs in a certain direction of the lower mold. Therefore, the data detected by the four pressure sensors must be quite different, and it can be judged that the dislocation has occurred. The device is simple and can automatically detect sheet misalignment, effectively reducing the risk of mold damage.

Description

一种带有错位检测的冲压模具A Stamping Die with Dislocation Detection

技术领域technical field

本实用新型涉及一种机械装置,尤其涉及一种带有错位检测的冲压模具。The utility model relates to a mechanical device, in particular to a stamping die with dislocation detection.

背景技术Background technique

汽车,尤其是小型汽车,已经成为人们日常生活中必不可少的出行工具之一,汽车在设计制造时,大量使用钣金类零件,大到汽车车身,小到门锁支架,由于汽车钣金零件结构复杂、精度等级高,往往采用压力机冲压成型,而不能采用传统折弯成型,冲压成型时,冲压上模和冲压下模合模将薄板成型,由于采用人工上料时易出现薄板运送错位的情况发生,轻则导致薄板损坏,重者导致模具损坏。鉴于以上缺陷,实有必要设计一种带有错位检测的冲压模具。Cars, especially small cars, have become one of the essential travel tools in people's daily life. When designing and manufacturing cars, a large number of sheet metal parts are used, ranging from the car body to the door lock bracket. Due to the The part structure is complex and the precision level is high, and the press is often used for stamping and forming, instead of traditional bending and forming. When stamping and forming, the stamping upper die and the stamping lower die are combined to form the thin plate. Due to the manual feeding, the thin plate is easy to be transported. The occurrence of misalignment will cause damage to the thin plate in light cases, and damage to the mold in severe cases. In view of the above defects, it is necessary to design a stamping die with dislocation detection.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于:提供一种带有错位检测的冲压模具,来解决薄板错位易导致模具损坏的问题。The technical problem to be solved by the utility model is to provide a stamping die with dislocation detection to solve the problem that the dislocation of the thin plate easily leads to the damage of the die.

为解决上述技术问题,本实用新型的技术方案是:一种带有错位检测的冲压模具,包括下模、导向套、导向杆、模板、上模、检测机构、检测板,所述的导向套位于下模上端,所述的导向套与下模通过螺栓相连,所述导向杆的下端伸入导向套,所述的导向杆可以沿导向套上下方向滑动,所述的模板位于导向杆上端,所述的模板与导向杆螺纹相连,所述的上模位于模板下端中心处,所述的上模与模板通过螺栓相连,所述的检测机构数量为4件,沿所述模板的前后方向、左右方向对称布置,所述的检测板位于检测机构下端,所述的检测板与检测机构通过螺栓相连;In order to solve the above technical problems, the technical solution of the utility model is: a stamping die with misalignment detection, including a lower die, a guide sleeve, a guide rod, a template, an upper die, a detection mechanism, a detection plate, and the guide sleeve Located at the upper end of the lower die, the guide sleeve is connected to the lower die by bolts, the lower end of the guide rod extends into the guide sleeve, the guide rod can slide up and down along the guide sleeve, the template is located at the upper end of the guide rod, The template is threadedly connected to the guide rod, the upper die is located at the center of the lower end of the template, the upper die is connected to the template through bolts, and the number of the detection mechanisms is 4, along the front and rear direction of the template, The left and right directions are arranged symmetrically, the detection plate is located at the lower end of the detection mechanism, and the detection plate and the detection mechanism are connected by bolts;

所述的检测机构还包括套筒、压力传感器、弹性机构、拉杆、球头、支座、限位板,所述的套筒位于模板下端,所述的套筒与模板通过螺栓相连,所述的压力传感器位于套筒内侧,所述的压力传感器与套筒通过螺栓相连,所述的弹性机构位于套筒内侧,所述的拉杆位于弹性机构下端且贯穿套筒,所述的拉杆与弹性机构螺纹相连,所述的球头位于拉杆下端,所述的球头与拉杆螺纹相连,所述的支座位于球头下端且位于检测板上端,所述的支座与检测板通过螺栓相连,所述的限位板位于球头外侧且位于支座上端,所述的限位板与支座通过螺栓相连,球头可以在支座和限位板之间自由转动,使得检测板能适应不同位置的薄板错位检测。The detection mechanism also includes a sleeve, a pressure sensor, an elastic mechanism, a pull rod, a ball head, a support, and a limit plate. The sleeve is located at the lower end of the template, and the sleeve and the template are connected by bolts. The pressure sensor is located inside the sleeve, the pressure sensor and the sleeve are connected by bolts, the elastic mechanism is located inside the sleeve, the pull rod is located at the lower end of the elastic mechanism and runs through the sleeve, the pull rod and the elastic mechanism Threaded connection, the ball head is located at the lower end of the pull rod, the ball head is threadedly connected with the pull rod, the support is located at the lower end of the ball head and the upper end of the detection plate, the support is connected with the detection plate through bolts, the The limit plate is located outside the ball head and at the upper end of the support, the limit plate is connected to the support by bolts, the ball head can rotate freely between the support and the limit plate, so that the detection plate can adapt to different positions Sheet misalignment detection.

本实用新型进一步的改进如下:Further improvement of the utility model is as follows:

进一步的,所述的导向套数量为2件,沿所述下模的左右方向对称布置。Further, the number of the guide sleeves is 2 pieces, which are symmetrically arranged along the left-right direction of the lower mold.

进一步的,所述下模的轴线与上模的轴线重合。Further, the axis of the lower mold coincides with the axis of the upper mold.

进一步的,所述的模板还设有接口座,所述的接口座位于模板顶部中心处,所述的接口座与模板通过螺栓相连。Further, the template is also provided with an interface seat, the interface seat is located at the center of the top of the template, and the interface seat and the template are connected by bolts.

进一步的,所述的弹性机构还包括上推板、下推板、弹簧,所述的上推板位于套筒内侧,所述的下推板位于套筒内侧且位于拉杆上端,所述的下推板与拉杆螺纹相连,所述的弹簧位于上推板和下推板之间,所述的弹簧分别与上推板和下推板焊接相连。Further, the elastic mechanism also includes an upper push plate, a lower push plate, and a spring, the upper push plate is located inside the sleeve, the lower push plate is located inside the sleeve and at the upper end of the pull rod, and the lower push plate is located inside the sleeve and at the upper end of the pull rod. The push plate is threadedly connected with the pull rod, the spring is located between the upper push plate and the lower push plate, and the spring is welded to the upper push plate and the lower push plate respectively.

与现有技术相比,该带有错位检测的冲压模具,工作时,压力机带动上模压向下模,导向杆沿导向套向下滑动,当薄板出现错位一部分搭在下模上表面时,压机推动与模板固连的上模下移时,同时带动上模和与检测机构固连的检测板下移,由于检测板的下表面低于上模的下表面,因此,检测板率先与薄板接触,由于薄板阻碍检测板继续下移,因此,与薄板接触区域的检测机构动作,拉杆推动弹性机构动作,上推板保持不动,下推板上移使得弹簧压缩,压力传感器即可检测压力值,由于薄板错位时是在下模某一方向发生,因此,四件压力传感器检测的数据必定相差较大,即可判断发生错位。该装置简单,能自动检测出薄板错位,有效降低模具损坏风险。Compared with the existing technology, the stamping die with misalignment detection, when working, the press drives the upper die to press the lower die, and the guide rod slides down along the guide sleeve. When the machine pushes the upper mold fixedly connected to the template to move down, it simultaneously drives the upper mold and the detection plate fixedly connected to the detection mechanism to move down. Contact, because the thin plate prevents the detection plate from continuing to move down, therefore, the detection mechanism in the contact area with the thin plate moves, the pull rod pushes the elastic mechanism to move, the upper push plate remains stationary, and the lower push plate moves to compress the spring, and the pressure sensor can detect the pressure Value, since the misalignment of the thin plate occurs in a certain direction of the lower die, therefore, the data detected by the four pressure sensors must be quite different, and it can be judged that the misalignment occurs. The device is simple and can automatically detect sheet misalignment, effectively reducing the risk of mold damage.

附图说明Description of drawings

图1示出本实用新型主视图Fig. 1 shows the front view of the utility model

图2示出本实用新型检测机构结构示意图Fig. 2 shows the structural schematic diagram of the detection mechanism of the present invention

图3示出本实用新型弹性机构结构示意图Fig. 3 shows the structural schematic diagram of the utility model elastic mechanism

图中:下模1、导向套2、导向杆3、模板4、上模5、检测机构6、检测板7、接口座401、套筒601、压力传感器602、弹性机构603、拉杆604、球头605、支座606、限位板607、上推板608、下推板609、弹簧610。In the figure: lower mold 1, guide sleeve 2, guide rod 3, template 4, upper mold 5, detection mechanism 6, detection plate 7, interface seat 401, sleeve 601, pressure sensor 602, elastic mechanism 603, pull rod 604, ball Head 605, bearing 606, limit plate 607, upper push plate 608, lower push plate 609, spring 610.

具体实施方式Detailed ways

如图1、图2、图3所示,一种带有错位检测的冲压模具,包括下模1、导向套2、导向杆3、模板4、上模5、检测机构6、检测板7,所述的导向套2位于下模1上端,所述的导向套2与下模1通过螺栓相连,所述导向杆3的下端伸入导向套2,所述的导向杆3可以沿导向套2上下方向滑动,所述的模板4位于导向杆3上端,所述的模板4与导向杆3螺纹相连,所述的上模5位于模板4下端中心处,所述的上模5与模板4通过螺栓相连,所述的检测机构6数量为4件,沿所述模板4的前后方向、左右方向对称布置,所述的检测板7位于检测机构6下端,所述的检测板7与检测机构6通过螺栓相连,所述的检测机构6还包括套筒601、压力传感器602、弹性机构603、拉杆604、球头605、支座606、限位板607,所述的套筒601位于模板4下端,所述的套筒601与模板4通过螺栓相连,所述的压力传感器602位于套筒601内侧,所述的压力传感器602与套筒601通过螺栓相连,所述的弹性机构603位于套筒601内侧,所述的拉杆604位于弹性机构603下端且贯穿套筒601,所述的拉杆604与弹性机构603螺纹相连,所述的球头605位于拉杆604下端,所述的球头605与拉杆604螺纹相连,所述的支座606位于球头605下端且位于检测板7上端,所述的支座606与检测板7通过螺栓相连,所述的限位板607位于球头605外侧且位于支座606上端,所述的限位板607与支座606通过螺栓相连,球头605可以在支座606和限位板607之间自由转动,使得检测板7能适应不同位置的薄板错位检测,所述的导向套数量为2件,沿所述下模5的左右方向对称布置,所述下模5的轴线与上模1的轴线重合,所述的模板4还设有接口座401,所述的接口座401位于模板4顶部中心处,所述的接口座401与模板4通过螺栓相连,所述的弹性机构603还包括上推板608、下推板609、弹簧610,所述的上推板608位于套筒601内侧,所述的下推板609位于套筒601内侧且位于拉杆604上端,所述的下推板609与拉杆604螺纹相连,所述的弹簧610位于上推板608和下推板609之间,所述的弹簧610分别与上推板608和下推板609焊接相连,该带有错位检测的冲压模具,工作时,压力机带动上模5压向下模1,导向杆3沿导向套2向下滑动,当薄板出现错位一部分搭在下模1上表面时,压机推动与模板4固连的上模5下移时,同时带动上模5和与检测机构6固连的检测板7下移,由于检测板7的下表面低于上模5的下表面,因此,检测板7率先与薄板接触,由于薄板阻碍检测板7继续下移,因此,与薄板接触区域的检测机构6动作,拉杆604推动弹性机构603动作,上推板608保持不动,下推板609上移使得弹簧610压缩,压力传感器602即可检测压力值,由于薄板错位时是在下模1某一方向发生,因此,四件压力传感器602检测的数据必定相差较大,即可判断发生错位。该装置简单,能自动检测出薄板错位,有效降低模具损坏风险。As shown in Figure 1, Figure 2, and Figure 3, a stamping die with misalignment detection includes a lower die 1, a guide sleeve 2, a guide rod 3, a template 4, an upper die 5, a detection mechanism 6, and a detection plate 7, The guide sleeve 2 is located at the upper end of the lower die 1, the guide sleeve 2 is connected with the lower die 1 by bolts, the lower end of the guide rod 3 extends into the guide sleeve 2, and the guide rod 3 can be moved along the guide sleeve 2. Slide up and down, the template 4 is located at the upper end of the guide rod 3, the template 4 is threadedly connected with the guide rod 3, the upper die 5 is located at the center of the lower end of the template 4, and the upper die 5 and the template 4 pass through Bolts are connected, and the number of the detection mechanism 6 is 4 pieces, which are arranged symmetrically along the front and rear directions and the left and right directions of the template 4. The detection plate 7 is located at the lower end of the detection mechanism 6, and the detection plate 7 and the detection mechanism 6 Connected by bolts, the detection mechanism 6 also includes a sleeve 601, a pressure sensor 602, an elastic mechanism 603, a pull rod 604, a ball head 605, a support 606, and a limit plate 607, and the sleeve 601 is located at the lower end of the template 4 , the sleeve 601 is connected to the template 4 by bolts, the pressure sensor 602 is located inside the sleeve 601, the pressure sensor 602 is connected to the sleeve 601 by bolts, and the elastic mechanism 603 is located on the sleeve 601 Inside, the pull rod 604 is located at the lower end of the elastic mechanism 603 and runs through the sleeve 601. The pull rod 604 is threadedly connected with the elastic mechanism 603. The ball head 605 is located at the lower end of the pull rod 604. The ball head 605 is connected to the pull rod 604. The support 606 is located at the lower end of the ball head 605 and the upper end of the detection plate 7, the support 606 is connected with the detection plate 7 by bolts, and the limit plate 607 is located outside the ball head 605 and at the support The upper end of the seat 606, the limiting plate 607 is connected with the support 606 by bolts, the ball head 605 can freely rotate between the support 606 and the limiting plate 607, so that the detection plate 7 can adapt to the thin plate misalignment detection at different positions, The number of the guide sleeves is 2 pieces, arranged symmetrically along the left and right direction of the lower die 5, the axis of the lower die 5 coincides with the axis of the upper die 1, and the template 4 is also provided with an interface seat 401, so The interface seat 401 is located at the center of the top of the template 4, and the interface seat 401 is connected to the template 4 through bolts. The elastic mechanism 603 also includes an upper push plate 608, a lower push plate 609, and a spring 610. The push plate 608 is located inside the sleeve 601, the lower push plate 609 is located inside the sleeve 601 and at the upper end of the pull rod 604, the lower push plate 609 is screwed to the pull rod 604, and the spring 610 is located on the upper push plate 608 Between the upper push plate 609 and the lower push plate 609, the spring 610 is welded to the upper push plate 608 and the lower push plate 609 respectively. The stamping die with misalignment detection, when working, the press drives the upper die 5 to press the lower die 1 , the guide rod 3 slides downward along the guide sleeve 2, and when the misaligned part of the thin plate rests on the upper surface of the lower die 1, when the press pushes the upper die 5 fixedly connected with the template 4 to move down, At the same time, the upper mold 5 and the detection plate 7 fixedly connected with the detection mechanism 6 are driven to move down. Since the lower surface of the detection plate 7 is lower than the lower surface of the upper mold 5, the detection plate 7 is the first to contact the thin plate, because the thin plate hinders the detection plate. 7 continues to move down, therefore, the detection mechanism 6 in the contact area with the thin plate moves, the pull rod 604 pushes the elastic mechanism 603 to move, the upper push plate 608 remains stationary, the lower push plate 609 moves upward to compress the spring 610, and the pressure sensor 602 can detect For the pressure value, since the misalignment of the thin plate occurs in a certain direction of the lower mold 1, the data detected by the four pressure sensors 602 must have a large difference, and it can be judged that the misalignment occurs. The device is simple and can automatically detect sheet misalignment, effectively reducing the risk of mold damage.

本实用新型不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本实用新型的保护范围之内。The utility model is not limited to the above-mentioned specific implementation manners, and various transformations made by those skilled in the art starting from the above-mentioned ideas without creative work all fall within the protection scope of the utility model.

Claims (5)

1.一种带有错位检测的冲压模具,其特征在于包括下模、导向套、导向杆、模板、上模、检测机构、检测板,所述的导向套位于下模上端,所述的导向套与下模通过螺栓相连,所述导向杆的下端伸入导向套,所述的导向杆可以沿导向套上下方向滑动,所述的模板位于导向杆上端,所述的模板与导向杆螺纹相连,所述的上模位于模板下端中心处,所述的上模与模板通过螺栓相连,所述的检测机构数量为4件,沿所述模板的前后方向、左右方向对称布置,所述的检测板位于检测机构下端,所述的检测板与检测机构通过螺栓相连;1. A stamping die with misalignment detection is characterized in that it comprises a lower die, a guide sleeve, a guide bar, a template, a patrix, a detection mechanism, a detection plate, and the described guide sleeve is positioned at the upper end of the lower die, and the described guide The sleeve and the lower mold are connected by bolts, the lower end of the guide rod extends into the guide sleeve, the guide rod can slide up and down along the guide sleeve, the template is located at the upper end of the guide rod, and the template is threadedly connected with the guide rod , the upper die is located at the center of the lower end of the template, the upper die is connected to the template by bolts, the number of the detection mechanisms is 4, and they are arranged symmetrically along the front-back direction and the left-right direction of the template. The plate is located at the lower end of the detection mechanism, and the detection plate is connected with the detection mechanism through bolts; 所述的检测机构还包括套筒、压力传感器、弹性机构、拉杆、球头、支座、限位板,所述的套筒位于模板下端,所述的套筒与模板通过螺栓相连,所述的压力传感器位于套筒内侧,所述的压力传感器与套筒通过螺栓相连,所述的弹性机构位于套筒内侧,所述的拉杆位于弹性机构下端且贯穿套筒,所述的拉杆与弹性机构螺纹相连,所述的球头位于拉杆下端,所述的球头与拉杆螺纹相连,所述的支座位于球头下端且位于检测板上端,所述的支座与检测板通过螺栓相连,所述的限位板位于球头外侧且位于支座上端,所述的限位板与支座通过螺栓相连。The detection mechanism also includes a sleeve, a pressure sensor, an elastic mechanism, a pull rod, a ball head, a support, and a limit plate. The sleeve is located at the lower end of the template, and the sleeve and the template are connected by bolts. The pressure sensor is located inside the sleeve, the pressure sensor and the sleeve are connected by bolts, the elastic mechanism is located inside the sleeve, the pull rod is located at the lower end of the elastic mechanism and runs through the sleeve, the pull rod and the elastic mechanism Threaded connection, the ball head is located at the lower end of the pull rod, the ball head is threadedly connected with the pull rod, the support is located at the lower end of the ball head and the upper end of the detection plate, the support is connected with the detection plate through bolts, the The limiting plate is located outside the ball head and at the upper end of the support, and the limiting plate and the support are connected by bolts. 2.如权利要求1所述的带有错位检测的冲压模具,其特征在于所述的导向套数量为2件,沿所述下模的左右方向对称布置。2. The stamping die with misalignment detection according to claim 1, characterized in that the number of said guide sleeves is 2, which are arranged symmetrically along the left and right directions of said lower die. 3.如权利要求1所述的带有错位检测的冲压模具,其特征在于所述下模的轴线与上模的轴线重合。3. The stamping die with misalignment detection according to claim 1, characterized in that the axis of the lower die coincides with the axis of the upper die. 4.如权利要求1所述的带有错位检测的冲压模具,其特征在于所述的模板还设有接口座,所述的接口座位于模板顶部中心处,所述的接口座与模板通过螺栓相连。4. The stamping die with misalignment detection as claimed in claim 1, wherein the template is also provided with an interface seat, the interface seat is located at the center of the top of the template, and the interface seat and the template are connected by bolts connected. 5.如权利要求1所述的带有错位检测的冲压模具,其特征在于所述的弹性机构还包括上推板、下推板、弹簧,所述的上推板位于套筒内侧,所述的下推板位于套筒内侧且位于拉杆上端,所述的下推板与拉杆螺纹相连,所述的弹簧位于上推板和下推板之间,所述的弹簧分别与上推板和下推板焊接相连。5. The stamping die with misalignment detection as claimed in claim 1, wherein said elastic mechanism further comprises an upper push plate, a lower push plate, and a spring, said upper push plate is located inside the sleeve, said The lower push plate is located inside the sleeve and at the upper end of the pull rod, the lower push plate is threadedly connected with the pull rod, the spring is located between the upper push plate and the lower push plate, and the spring is connected with the upper push plate and the lower push plate respectively. The push plate is connected by welding.
CN201820296381.6U 2018-03-04 2018-03-04 A kind of band has dislocation the diel of detection Expired - Fee Related CN207971292U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109501289A (en) * 2018-12-06 2019-03-22 希肯医疗技术(苏州)有限公司 A kind of immunohistochemical staining machine heating sheet assembling equipment
CN111570607A (en) * 2020-04-30 2020-08-25 泰州智脑机器人科技有限公司 Automatic punching feed is with dislocation alarm device
CN113477772A (en) * 2021-08-02 2021-10-08 安徽诚创机电有限公司 Molding process of servo motor rotor mounting plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109501289A (en) * 2018-12-06 2019-03-22 希肯医疗技术(苏州)有限公司 A kind of immunohistochemical staining machine heating sheet assembling equipment
CN111570607A (en) * 2020-04-30 2020-08-25 泰州智脑机器人科技有限公司 Automatic punching feed is with dislocation alarm device
CN113477772A (en) * 2021-08-02 2021-10-08 安徽诚创机电有限公司 Molding process of servo motor rotor mounting plate

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