CN207964667U - A kind of appearance automatic checkout equipment - Google Patents

A kind of appearance automatic checkout equipment Download PDF

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Publication number
CN207964667U
CN207964667U CN201721904265.XU CN201721904265U CN207964667U CN 207964667 U CN207964667 U CN 207964667U CN 201721904265 U CN201721904265 U CN 201721904265U CN 207964667 U CN207964667 U CN 207964667U
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China
Prior art keywords
disk
component
motor
disks
ball screw
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CN201721904265.XU
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Chinese (zh)
Inventor
谢清泉
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DONGGUAN QINDE METAL PRODUCTS Co Ltd
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DONGGUAN QINDE METAL PRODUCTS Co Ltd
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Abstract

The utility model provides a kind of appearance automatic checkout equipment, including workbench and the automatic detection mechanism that is provided thereon;The automatic detection mechanism includes rotation disc mechanism, feed mechanism, disk mold mechanism and at least one testing agency;The rotation disc mechanism includes disk index dial and holder, the testing agency includes picture collection component, the picture collection component includes at least one direct picture acquisition component, at least one side image acquisition component and at least one bottom surface image collection assembly, a controller is equipped with below the workbench, the controller controls for PLC, an operation panel is additionally provided on the workbench, the operation panel is connect with the controller.By said structure design, product surface appearance detection operation can be completed automatically and efficiently, that is, has the advantages that high degree of automation, work efficiency is high, detection reliability is good and can effectively save labour turnover.

Description

A kind of appearance automatic checkout equipment
Technical field
The utility model is related to the technical fields of the automatic checkout equipment of mobile phone industry, automatic more particularly to a kind of appearance Detection device.
Background technology
Electronic product is widely used in daily life, especially on very close terms with the electronic product of communication class and people's life; Since the integrated level of electronic product is relatively high and constantly develops towards miniaturization, for the part of electronic product, Its surface quality requirements is also higher and higher.Appearance automatic checkout equipment is mainly used for quickly identifying the open defect of product to be checked, Such as pit, warpage, spot, crackle, scratch, burr need pair especially with high-end consumption electronic product in producing assembling process It carries out appearance detection, and when detecting appearance, multi-orientation detection is generally required, is all by manually by naked eyes to its table in the past Face quality is checked that it is therefore possible to human factors to lead to measurement standard disunity, and is detected for a long time since vision is tired Labor will appear the case where erroneous judgement, and it is higher to will result in product defect rate in this way, meanwhile, desk checking is extremely inefficient, needs to occupy A large amount of manpower and time;Speed speed, which differs, when overturning may cause dropping situations in product hand, will also result in raw product table The damage in face influences the surface quality of product.
In the assembling production process of mobile phone postposition camera lens and support chip, according to technological requirement, mobile phone postposition camera lens and branch Before blade assembling, need to carry out surface quality detection to support chip lateral surface and upper bottom surface, due to the support chip part ruler Very little very little manually carries out its surface the detection of naked eyes, and first labor intensity is high, and working efficiency is extremely low, second detects Substandard products ratio is relatively low, influences the qualification rate of product;In addition, visual inspection can not complete all surface to support chip at all Detection.Therefore it is necessary to design a automatic checkout equipment to this, the conjunction of the production efficiency and product of detection process is improved Lattice rate.
Utility model content
A kind of in order to overcome the deficiencies of the prior art, the utility model provides appearance automatic checkout equipment;The equipment has The function that standby detection efficiency is high and accuracy in detection is high greatly lowers production cost and improves the qualification rate of product.
The technical solution of the utility model is as follows:A kind of appearance automatic checkout equipment, including workbench and be provided thereon Automatic detection mechanism;The automatic detection mechanism includes rotation disc mechanism, feed mechanism, disk mold mechanism and at least one detection machine Structure;The rotation disc mechanism includes disk index dial and holder, and the disk index dial is Cam splitter, the disk indexing Disk is uniformly distributed an at least check bit, and the disk index dial is driven by DD direct driving motors so that check bit presses a preset angle Degree rotates on the bracket;Product to be detected is placed on by the feed mechanism on check bit, certainly through the testing agency It is dynamic to detect, it is collected by the disk membrane module, to realize product automatic charging, the automatically functions such as detection, automatic collection to be checked.
Preferably, the testing agency includes picture collection component, the picture collection component includes at least one front Image collection assembly, at least one side image acquisition component and at least one bottom surface image collection assembly, the direct picture Acquisition component is located at the surface of corresponding check bit, and the side image acquisition component is located at the side of corresponding check bit, described Bottom surface image collection assembly is located at the underface of corresponding check bit;The picture collection component includes a guide rail and slides on View finder and shade, the shade be between the View finder and check bit;The shade blocking check bit week The heterogeneous light on side improves the accuracy of View finder intake information.
Preferably, the different direct picture acquisition components are corresponding with same positive test position, the different side views Picture acquisition component is corresponding with not ipsilateral test position, the different bottom surface image collection assemblies and same bottom surface test position pair It answers;Product to be checked needs to carry out the quality testings such as surface deformation, surface scratches and surface blot, need to be adopted to this three kinds of quality testings With the View finder of different light sources, so a surface needs at least one described image acquisition component to be acquired.
Preferably, the feed mechanism includes transplanting and component and hanging down therewith along the feeding of the disk index dial radial arrangement Straight feeding moving assembly, the feeding transplanting component are equipped at least one feeding jig, and the feeding transplanting component includes First motor and the first ball screw being attached thereto, the first motor drive first ball screw to drive the feeding Jig is radially moved forward and backward along the disk index dial;The feeding moving assembly include the second motor and be attached thereto the Two ball screws, second motor drive second ball screw to drive the feeding jig along the vertical disk point The direction of scale radial direction moves left and right;To realize the product to be checked of any position on the feeding jig horizontal plane can be supplied to Subsequent processing.
Preferably, the feed mechanism further includes the first component suction nozzle, first component suction nozzle includes the first suction nozzle, the Three motors and the third ball screw being attached thereto, the third motor drive the third ball screw to drive described first to inhale Mouth is moved radially along the disk index dial;To realize along the disk index dial in the radial direction from described Product to be checked is taken out on material jig and places the check bit on product to be checked to the disk index dial.
Preferably, the disk mold mechanism includes OK disks mold mechanism and NG disk mold mechanisms, the OK disks/NG disk mold mechanisms include Along the OK disks/NG disks transplanting component and OK normal thereto disk/NG disk moving assemblies of the disk index dial radial arrangement, institute It states OK disks/NG disks transplanting component and is equipped at least one OK disks/NG disk jigs, the OK disks/NG disks transplanting component includes the 4th Motor and the 4th ball screw being attached thereto, the 4th motor drive the 4th ball screw to drive the OK disks/NG Disk jig is radially moved forward and backward along the disk index dial;The OK disks/NG disk moving assemblies are including the 5th motor and therewith 5th ball screw of connection, the 5th motor drive the 5th ball screw drive the OK disks/NG disks jig along The direction of the vertical disk index dial radial direction moves left and right;To realize any receipts on the OK disks/NG disk jig horizontal planes Collection position, which collects, has examined product.
Preferably, the disk mold mechanism further includes the second component suction nozzle, second component suction nozzle includes the second suction nozzle, the Six motors and the 6th ball screw being attached thereto, the 6th motor drive the 6th ball screw to drive described second to inhale Mouth is moved radially along the disk index dial;To realize along the disk index dial in the radial direction from the circle Check bit taking-up on disk index dial has been examined product and has been placed on the OK disks/NG disk jigs.
Preferably, being equipped with a controller below the workbench, the controller controls for PLC;The first motor, institute The second motor, the third motor, the 4th motor, the 5th motor, the 6th motor and the controller is stated to connect It connects;
Preferably, being additionally provided with an operation panel on the workbench, the operation panel is connect with the controller.
The beneficial effects of the utility model are:The equipment is polygonal to the side of product and positive and negative using image collection assembly The detection of degree, equipment have the function that detection efficiency is high and accuracy in detection is high, greatly lower production cost and improve product Qualification rate;The another mechanism using ball screw and linear guides greatly improves the upper material process and product testing of product The efficiency of sorting collecting process afterwards;So the equipment improves work efficiency and reduce production cost, there is considerable hair Exhibition foreground.
Description of the drawings
Fig. 1 is the stereogram of appearance automatic checkout equipment described in the utility model.
Fig. 2 is the stereogram of appearance automatic checkout equipment automatic detection mechanism described in the utility model.
Fig. 3 is appearance automatic checkout equipment rotation disc mechanism, feed mechanism and disk mold mechanism solid described in the utility model Schematic diagram.
Fig. 4 is the stereogram of an embodiment of appearance automatic checkout equipment described in the utility model.
Fig. 5 is the vertical view of an embodiment of appearance automatic checkout equipment described in the utility model.
Fig. 6 is the stereogram of appearance automatic checkout equipment picture collection component described in the utility model.
Reference numeral:100-workbench, 200-automatic detection mechanisms, 210-rotation disc mechanisms, the indexing of 211-disks Disk, 212-holders, 220-feed mechanisms, 221-feedings transplanting component, 222-feeding jigs, 223-first motors, 224-the first ball screw, 225-feeding moving assemblies, the 226-the second motor, the 227-the second ball screw, 228-the first Component suction nozzle, the 229-the first suction nozzle, 230-third motors, 231-third ball screws, 240-disk mold mechanisms, 241-OK Disk/NG disks transplanting component, 242-OK disks/NG disks jig, the 243-the four motor, the 244-the four ball screw, 245-OK Disk/NG disks moving assembly, the 246-the five motor, the 247-the five ball screw, the 248-the second component suction nozzle, 249-the second Suction nozzle, the 250-the six motor, the 251-the six ball screw, 260-testing agencies, 261-image collection assemblies, 262- Guide rail, 263-View finders, 264-shades, the 270-the first picture collection component, 271-second picture acquisition components, 272-third picture collection components, the 273-the four picture collection component, the 274-the five picture collection component, the 275-the six figure Piece acquisition component, the 276-the seven picture collection component, the 277-the eight picture collection component, the 278-the nine picture collection component, 279-the ten picture collection component, the 280-the ten one picture collection component, the 281-the ten two picture collection component, 282- Blade front, 283-support chip bottom surfaces, 284-support chip long side surface lateral surfaces, 285-support chip short sides lateral surfaces, 286-support chip notches sides lateral surfaces, 300-controllers, 400-control panels.
Specific implementation mode
In order to make the purpose of utility model of the utility model, technical solution and technique effect be more clearly understood, tie below Closing specific implementation mode, the present invention is described further.It should be understood that specific embodiment described herein, be only used for explaining The utility model is not used to limit the utility model.
Shown in referring to Fig.1, a kind of appearance automatic checkout equipment, including workbench 100 and the automatic detecting machine that is provided thereon Structure 200;The automatic detection mechanism 200 includes rotation disc mechanism 210, feed mechanism 220, disk mold mechanism 240 and at least one Testing agency 260;The rotation disc mechanism 210 includes disk index dial 211 and holder 212, and the disk index dial is cam Dispenser, the disk index dial are uniformly distributed an at least check bit, and the disk index dial is driven by DD direct driving motors So that check bit is rotated by a predetermined angle on the holder 212;Product to be detected is placed on inspection by the feed mechanism On location, detects, collected by the disk membrane module, on realizing that product to be checked is automatic automatically through the testing agency 260 The functions such as material, automatic detection, automatic collection.
Further, shown in referring to Figures 1 and 2, the feed mechanism 220 includes radial along the disk index dial 211 The feeding transplanting component 221 of arrangement and feeding moving assembly 225 normal thereto, the feeding transplanting component 221 are equipped with extremely A few feeding jig 222, the feeding transplanting component 221 include first motor 223 and the first ball screw being attached thereto 224, the first motor 223 drives first ball screw 224 that the feeding jig 222 is driven to be indexed along the disk Disk 211 is radial to be moved forward and backward;The second ball screw that the feeding moving assembly 225 motor 226 and be attached thereto including second 227, second motor 226 drives second ball screw 227 to drive the feeding jig 222 along the vertical disk The radial direction of index dial 211 moves left and right;To realize the product to be checked of any position on 222 horizontal plane of feeding jig It can be supplied to subsequent processing.
Further, shown in referring to Figures 1 and 2, the feed mechanism 220 further includes the first component suction nozzle 228, and described the One component suction nozzle 228 includes the first suction nozzle 229, third motor 230 and the third ball screw 231 being attached thereto, the third Motor 230 drives the third ball screw 231 that first suction nozzle 229 is driven to be moved along the disk index dial 211 is radial It is dynamic;To realize along the disk index dial 211 in the radial direction take out product to be checked from the feeding jig 222 And place the check bit on product to be checked to the disk index dial 211.
Further, shown in referring to Figures 1 and 2, the disk mold mechanism 240 includes OK disks mold mechanism and NG disk mold mechanisms, The disk mold mechanism 240 includes component 241 and hanging down therewith along OK disks/NG disks transplanting of 211 radial arrangement of disk index dial Straight OK disks/NG disks moving assembly 245, the OK disks/NG disks transplanting component 241 are equipped at least one OK disks/NG disk jigs 242, it motor 243 and the 4th ball screw 244 that is attached thereto that OK disks/NG disks transplanting component 241, which includes the 4th, and described the Four motors 243 drive the 4th ball screw 244 to drive the OK disks/NG disks jig 242 along the disk index dial 211 It is radial to be moved forward and backward;The 5th ball screw that the OK disks/NG disks moving assembly 245 motor 246 and be attached thereto including the 5th 247, the 5th motor 246 drives the 5th ball screw 247 to drive the OK disks/NG disks jig 242 along vertical institute The radial direction of disk index dial 211 is stated to move left and right;To realize any receipts on the OK disks/242 horizontal plane of NG disks jig Collection position, which collects, has examined product.
Further, shown in referring to Figures 1 and 2, the disk mold mechanism 240 further includes the second component suction nozzle 248, and described the Two component suction nozzles 248 include the second suction nozzle 249, the 6th motor 250 and the 6th ball screw 251 being attached thereto, the described 6th Motor 250 drives the 6th ball screw 251 that second suction nozzle 249 is driven to be moved along the disk index dial 211 is radial It is dynamic;To realize along the disk index dial 211 being taken from the check bit on the disk index dial 211 in the radial direction Go out to have examined product and is placed on the OK disks/NG disks jig 242.
Further, 100 lower section of the workbench is equipped with a controller 300, and the controller controls for PLC;Described One motor 223, second motor 226, the third motor 230, the 4th motor 243, the 5th motor 246, institute It states the 6th motor 250 and the controller 300 connects;
Further, an operation panel 400, the operation panel 400 and the control are additionally provided on the workbench 100 Device 300 connects.
Such as figure, shown in 4, Fig. 5 and Fig. 6, present embodiment is detected support for being detected to support chip surface quality The surface of piece includes on the outside of front 282, bottom surface 283,284 long side surface lateral surfaces, 285 short sides lateral surfaces and 286 notches sides The testing agency 260 in face, present embodiment includes 12 picture collection components;The first picture collection component 270, 271 and the 12nd picture collection component 281 of the second picture acquisition component respectively to the surface deformation in support chip front 282, Surface scratches and surface blot situation are detected;The third picture collection component 272 and the 4th picture collection component 273 are respectively detected the deformation of support chip long side surface lateral surface 284 and surface scratches;The 5th picture collection component 274 The deformation of support chip short sides lateral surface 285 and surface scratches are detected respectively with the 8th picture collection component 277, institute The 7th picture collection component 276 and the 11st picture collection component 280 are stated respectively to the deformation of support chip bottom surface 283 and surface Scratch is detected, the 6th picture collection component 275, the 9th picture collection component 278 and the tenth picture collection group Part 279 is respectively detected the deformation of support chip notches sides lateral surface 286, surface scratches and notch size cases;Detection is former Reason analyzes test position light slope variation using the method for piecewise fitting straight line, and the View finder 263 acquires light source and is irradiated to Detection faces return to the light source information of coming, if it is irregular slope variation to return to the light slope come, which is surface Deformation defect, if returning to the slope variation that the light slope come is lines, which is surface scratches defect, if returning The light come is the intensive light slope variation of local irregularities, then the check bit is surface blot defect, if returning to the light of coming For the intensive light slope variation of local rule, then the jagged structure of the check bit;It can be checked automatically by the testing principle The specific defect face of product to be checked and the type of defect.
The operation principle of the utility model:Starting device power supply, the controller 300 control 223 He of the first motor Second motor 226 drives first ball screw 224 and second ball screw 227 to move so that described respectively Feeding jig 222 provides product to be checked in the horizontal plane, and at the same time the third motor 230 drives third ball screw 231, So that first suction nozzle 229 is waited for along being taken out from the feeding jig 222 in the radial direction of the disk index dial 211 Inspection product simultaneously places the check bit on product to be checked to the disk index dial 211;It is driven and is examined by the disk index dial 211 Location is rotated by a predetermined angle, and at the same time the picture collection component 261 carries out picture collection and handle to each check bit Pictorial information feeds back to the controller 300, and the controller 300 is analyzed and remembered to pictorial information, and automatic sorting goes out On OK products/NG products to the OK disks/NG disks jig 242.
It, cannot the above content is specific preferred embodiment further detailed description of the utility model is combined Assert that the specific implementation of the utility model is confined to these explanations.For the ordinary skill of the utility model technical field For personnel, without departing from the concept of the premise utility, architectural form cans be flexible and changeable, and can be produced with subseries Product.Several simple deduction or replace are only made, it is true by the claims submitted all to shall be regarded as belonging to the utility model Fixed scope of patent protection.

Claims (8)

1. a kind of appearance automatic checkout equipment, including workbench and the automatic detection mechanism that is provided thereon;It is characterized in that:It is described Automatic detection mechanism includes rotation disc mechanism, feed mechanism, disk mold mechanism and at least one testing agency;The rotation disc mechanism Including disk index dial and holder, the disk index dial is Cam splitter, and the disk index dial is uniformly distributed at least one A check bit, the disk index dial is driven by DD direct driving motors so that check bit is revolved on the bracket by a predetermined angle Turn;
The testing agency includes picture collection component, and the picture collection component includes at least one direct picture acquisition group Part, at least one side image acquisition component and at least one bottom surface image collection assembly, direct picture acquisition component position In the surface of corresponding check bit, the side image acquisition component is located at the side of corresponding check bit, and the bottom surface image is adopted Collect the underface that component is located at corresponding check bit;The picture collection component include a guide rail and the View finder slid on and Shade, the shade are between the View finder and check bit.
2. a kind of appearance automatic checkout equipment according to claim 1, it is characterised in that:The different direct picture acquisitions Component is corresponding with same positive test position, and the different side image acquisition components are corresponding with not ipsilateral test position, no It is corresponding with same bottom surface test position with the bottom surface image collection assembly.
3. a kind of appearance automatic checkout equipment according to claim 2, it is characterised in that:The feed mechanism includes along institute The feeding transplanting component and feeding moving assembly normal thereto, the feeding for stating disk index dial radial arrangement are transplanted on component Equipped at least one feeding jig, feeding transplanting component includes first motor and the first ball screw for being attached thereto, institute Stating first motor drives first ball screw that the feeding jig is driven radially to be moved forward and backward along the disk index dial; The feeding moving assembly includes the second motor and the second ball screw for being attached thereto, the second motor driving described second Ball screw drives the feeding jig to be moved left and right along the direction of the vertical disk index dial radial direction.
4. a kind of appearance automatic checkout equipment according to claim 3, it is characterised in that:The feed mechanism further includes One component suction nozzle, first component suction nozzle include the first suction nozzle, third motor and the third ball screw being attached thereto, described Third motor drives the third ball screw that first suction nozzle is driven to be moved radially along the disk index dial.
5. a kind of appearance automatic checkout equipment according to claim 4, it is characterised in that:The disk mold mechanism includes OK disks Mold mechanism and NG disk mold mechanisms, the OK disks/NG disk mold mechanisms include OK disks/NG disks along the disk index dial radial arrangement Component and OK normal thereto disk/NG disk moving assemblies are transplanted, the OK disks/NG disks transplanting component is equipped at least one OK Disk/NG disk jigs, OK disks/NG disks transplanting component include the 4th motor and the 4th ball screw that is attached thereto, and described the Four motors drive the 4th ball screw that the OK disks/NG disks jig is driven to be moved forwards, backwards along the disk index dial diameter It is dynamic;The OK disks/NG disk moving assemblies include the 5th motor and the 5th ball screw that is attached thereto, the 5th motor driving 5th ball screw drives the OK disks/NG disks jig to be moved along direction of the vertical disk index dial radial direction or so It is dynamic.
6. a kind of appearance automatic checkout equipment according to claim 5, it is characterised in that:The disk mold mechanism further includes Two component suction nozzles, second component suction nozzle include the second suction nozzle, the 6th motor and the 6th ball screw being attached thereto, described 6th motor drives the 6th ball screw that second suction nozzle is driven to be moved radially along the disk index dial.
7. a kind of appearance automatic checkout equipment according to claim 6, it is characterised in that:One is equipped with below the workbench Controller, the controller control for PLC;The first motor, second motor, the third motor, the 4th electricity Machine, the 5th motor, the 6th motor are connected with the controller.
8. a kind of appearance automatic checkout equipment according to claim 7, it is characterised in that:It is additionally provided with one on the workbench Operation panel, the operation panel are connect with the controller.
CN201721904265.XU 2017-12-29 2017-12-29 A kind of appearance automatic checkout equipment Active CN207964667U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721904265.XU CN207964667U (en) 2017-12-29 2017-12-29 A kind of appearance automatic checkout equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721904265.XU CN207964667U (en) 2017-12-29 2017-12-29 A kind of appearance automatic checkout equipment

Publications (1)

Publication Number Publication Date
CN207964667U true CN207964667U (en) 2018-10-12

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CN201721904265.XU Active CN207964667U (en) 2017-12-29 2017-12-29 A kind of appearance automatic checkout equipment

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110049243A (en) * 2019-04-19 2019-07-23 博众精工科技股份有限公司 Image-pickup method, device, equipment and medium

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110049243A (en) * 2019-04-19 2019-07-23 博众精工科技股份有限公司 Image-pickup method, device, equipment and medium

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