CN207960865U - A kind of No leakage plunger type metering pump - Google Patents

A kind of No leakage plunger type metering pump Download PDF

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Publication number
CN207960865U
CN207960865U CN201820378763.3U CN201820378763U CN207960865U CN 207960865 U CN207960865 U CN 207960865U CN 201820378763 U CN201820378763 U CN 201820378763U CN 207960865 U CN207960865 U CN 207960865U
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plunger
seal
leakage
metering pump
pressure
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CN201820378763.3U
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Chinese (zh)
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杨平晖
杨治蓬
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ZHEJIANG LIGAO PUMP TECHNOLOGY Co Ltd
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ZHEJIANG LIGAO PUMP TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了一种无泄漏柱塞式计量泵,包括泵头、柱塞、进口单向阀组件、出口单向阀组件,柱塞伸入到泵头腔体内的一端上套接设置有高压密封组件,高压密封组件通过调节螺栓及密封件盖子设置在泵头腔体内,调节螺栓与柱塞之间设置有缝隙,该缝隙与密封件盖子之间设置有低压密封件,柱塞内设置有与泵头腔体连通的回流通道,回流通道的一端设置有回流阀组件,回流通道与缝隙之间设置有连通管道。本实用新型针对现有柱塞式计量泵均存在泄露的问题,通过设置的高压密封组、低压密封件及回流阀组件的配合使用,即可实现完全无泄漏的目的,且结构设置简单合理,易于实现,便于大规模推广应用。

The utility model discloses a non-leakage plunger type metering pump, which comprises a pump head, a plunger, an inlet check valve assembly, and an outlet check valve assembly. High-pressure sealing assembly, the high-pressure sealing assembly is set in the cavity of the pump head through the adjustment bolt and the seal cover, there is a gap between the adjustment bolt and the plunger, a low-pressure seal is arranged between the gap and the seal cover, and the plunger is set There is a return channel communicating with the cavity of the pump head, a return valve assembly is provided at one end of the return channel, and a communication pipe is provided between the return channel and the gap. The utility model aims at the problem of leakage in the existing plunger type metering pumps. Through the coordinated use of the high-pressure seal group, low-pressure seal and return valve assembly, the purpose of no leakage can be realized, and the structure is simple and reasonable. It is easy to realize and convenient for large-scale popularization and application.

Description

一种无泄漏柱塞式计量泵A leak-free plunger metering pump

技术领域technical field

本实用新型属于泵体技术领域,具体涉及一种无泄漏柱塞式计量泵。The utility model belongs to the technical field of pump bodies, in particular to a non-leakage plunger type metering pump.

背景技术Background technique

柱塞式计量泵的柱塞泄漏是一大原始问题,被认定为合理。有标准规定只要每分钟不超过5-7滴的泄漏量就算合格,因此,现有的计量泵或多或少都存在泄露问题,但是随着工业的发展、环境不断地追求保护及有害液体在工艺要求下被不可避免的应用柱塞计量泵的问题,特别是化工、石油对柱塞计量泵的应用较为广泛。因此解决柱塞式计量泵的泄漏问题是工业发展的必然方向。Leakage from the plunger of the plunger metering pump was a major initial problem and was deemed reasonable. There are standards that stipulate that as long as the leakage of no more than 5-7 drops per minute is considered qualified, therefore, the existing metering pumps have more or less leakage problems, but with the development of industry, the continuous pursuit of environmental protection and the presence of harmful liquids The application of plunger metering pumps is inevitable under the process requirements, especially the application of plunger metering pumps in chemical industry and petroleum is more extensive. Therefore, solving the leakage problem of the plunger metering pump is an inevitable direction of industrial development.

实用新型内容Utility model content

针对现有技术中存在的问题,本实用新型的设计目的在于提供一种无泄露柱塞式计量泵。Aiming at the problems existing in the prior art, the design purpose of the utility model is to provide a non-leakage plunger type metering pump.

所述的一种无泄漏柱塞式计量泵,包括泵头、柱塞、进口单向阀组件、出口单向阀组件,其特征在于所述柱塞伸入到泵头腔体内的一端上套接设置有高压密封组件,所述高压密封组件通过调节螺栓及密封件盖子设置在泵头腔体内,所述调节螺栓与柱塞之间设置有缝隙,该缝隙与密封件盖子之间设置有低压密封件,所述柱塞内设置有与泵头腔体连通的回流通道,所述回流通道靠近腔体的一端设置有回流阀组件,回流通道与缝隙之间设置有连通管道。The non-leakage plunger type metering pump includes a pump head, a plunger, an inlet check valve assembly, and an outlet check valve assembly, and is characterized in that one end of the plunger extending into the cavity of the pump head is covered A high-pressure sealing assembly is arranged next to it, and the high-pressure sealing assembly is set in the pump head cavity through the adjusting bolt and the seal cover. There is a gap between the adjusting bolt and the plunger, and a low-pressure seal is arranged between the gap and the seal cover. A sealing member, a return channel communicating with the cavity of the pump head is provided in the plunger, a return valve assembly is provided at one end of the return channel close to the cavity, and a communication pipe is provided between the return channel and the gap.

所述的一种无泄漏柱塞式计量泵,其特征在于所述高压密封组件包括密封件一、密封件二,密封件一和密封件二交替叠加后套接在柱塞外壁上 ,所述密封件一内设置有环形槽,密封件二设置有与环形槽插接设置的环状挡边。The leak-free plunger metering pump is characterized in that the high-pressure sealing assembly includes a seal 1 and a seal 2, and the seal 1 and the seal 2 are stacked alternately and then socketed on the outer wall of the plunger. The first seal is provided with an annular groove, and the second seal is provided with an annular rib that is inserted into the annular groove.

所述的一种无泄漏柱塞式计量泵,其特征在于所述密封件一设置有三个,密封件二设置有两个。The above-mentioned non-leakage plunger metering pump is characterized in that there are three seals one and two seals two.

所述的一种无泄漏柱塞式计量泵,其特征在于低压密封件为环状的密封垫圈。The non-leakage plunger metering pump is characterized in that the low-pressure seal is an annular sealing gasket.

所述的一种无泄漏柱塞式计量泵,其特征在于所述回流阀组件包括阀球、回流阀弹簧、弹簧座螺母,所述弹簧座螺母固定设置在柱塞的端部,回流阀弹簧的一端与弹簧座螺母固定连接,回流阀弹簧的另一端设置有阀球。The non-leakage plunger type metering pump is characterized in that the return valve assembly includes a valve ball, a return valve spring, and a spring seat nut, and the spring seat nut is fixedly arranged at the end of the plunger, and the return valve spring One end of the spring is fixedly connected with the spring seat nut, and the other end of the return valve spring is provided with a valve ball.

所述的一种无泄露柱塞式计量泵,其特征在于位于缝隙内的柱塞的外壁上设置有O型圈。The above-mentioned non-leakage plunger metering pump is characterized in that an O-ring is arranged on the outer wall of the plunger located in the gap.

本实用新型针对现有柱塞式计量泵均存在泄露的问题,通过设置的高压密封组、低压密封件及回流阀组件的配合使用,即可实现完全无泄漏的目的,且结构设置简单合理,易于实现,便于大规模推广应用。The utility model aims at the problem of leakage in the existing plunger type metering pumps. Through the coordinated use of the high-pressure seal group, low-pressure seal and return valve assembly, the purpose of no leakage can be realized, and the structure is simple and reasonable. It is easy to realize and convenient for large-scale popularization and application.

附图说明Description of drawings

图1为本实用新型的爆炸图;Fig. 1 is the explosion diagram of the utility model;

图2为本实用新型的剖视图;Fig. 2 is a sectional view of the utility model;

图中,1-泵头,2-柱塞,3-进口单向阀组件,4-出口单向阀组件,5-高压密封组件,51-密封件一,52-密封件二,53-环形槽,54-环状挡边,6-调节螺栓,7-密封件盖子,8-缝隙,9-低压密封件,10-回流通道,11-连通管道,12-阀球,13-回流阀弹簧,14-弹簧座螺母,15-O型圈。In the figure, 1-pump head, 2-plunger, 3-inlet check valve assembly, 4-outlet check valve assembly, 5-high pressure seal assembly, 51-seal one, 52-seal two, 53-ring Groove, 54-ring rib, 6-adjusting bolt, 7-seal cover, 8-gap, 9-low pressure seal, 10-return channel, 11-communicating pipe, 12-valve ball, 13-return valve spring , 14-spring seat nut, 15-O-ring.

具体实施方式Detailed ways

以下结合说明书附图对本实用新型做进一步详细说明,并给出具体实施方式。The utility model is further described in detail below in conjunction with the accompanying drawings of the description, and specific implementation methods are given.

如图1-2所示,本实用新型一种无泄漏柱塞式计量泵,包括泵头1、柱塞2、进口单向阀组件3、出口单向阀组件4,为实现计量泵无泄露的目的,在柱塞2伸入到泵头1腔体内的一端上套接设置有高压密封组件5,该高压密封组件5通过调节螺栓6及密封件盖子7设置在泵头1腔体内,调节螺栓6与柱塞2之间设置有缝隙8,该缝隙8用于容纳从高压区泄露的少量液体,为防止液体泄露到泵体外部,在缝隙8与密封件盖子7之间设置有低压密封件9,该低压密封件9为环状的密封垫圈,为便于缝隙8处积存的液体重新返回泵头1腔体内,在柱塞2内设置有与泵头1腔体连通的回流通道10,回流通道10靠近腔体的一端设置有回流阀组件,回流通道10与缝隙8之间设置有连通管道11。As shown in Figure 1-2, the utility model is a non-leakage plunger type metering pump, which includes a pump head 1, a plunger 2, an inlet check valve assembly 3, and an outlet check valve assembly 4, in order to realize no leakage of the metering pump For the purpose, a high-pressure sealing assembly 5 is sleeved on the end of the plunger 2 protruding into the cavity of the pump head 1. The high-pressure sealing assembly 5 is set in the cavity of the pump head 1 through the adjusting bolt 6 and the seal cover 7. A gap 8 is provided between the bolt 6 and the plunger 2. The gap 8 is used to accommodate a small amount of liquid leaking from the high-pressure area. In order to prevent the liquid from leaking to the outside of the pump body, a low-pressure seal is provided between the gap 8 and the seal cover 7. 9, the low-pressure seal 9 is an annular sealing gasket, in order to facilitate the liquid accumulated in the gap 8 to return to the cavity of the pump head 1, a return channel 10 communicating with the cavity of the pump head 1 is provided in the plunger 2, A return valve assembly is provided at one end of the return channel 10 close to the cavity, and a communication pipe 11 is provided between the return channel 10 and the gap 8 .

其中,高压密封组件5包括三个密封件一51、两个密封件二52,密封件一51和密封件二52交替叠加后套接在柱塞2外壁上 ,密封件一51内设置有环形槽53,密封件二52设置有与环形槽53插接设置的环状挡边54。回流阀组件的具体结构为:包括阀球12、回流阀弹簧13、弹簧座螺母14,弹簧座螺母14固定设置在柱塞2的端部,回流阀弹簧13的一端与弹簧座螺母14固定连接,回流阀弹簧13的另一端设置有阀球12,位于缝隙8内的柱塞2的外壁上设置有O型圈15。Among them, the high-pressure sealing assembly 5 includes three first seals 51 and two second seals 52. The first seal 51 and the second seal 52 are stacked alternately and then socketed on the outer wall of the plunger 2. The first seal 51 is provided with a ring The groove 53 and the sealing member 2 52 are provided with an annular rib 54 inserted into the annular groove 53 . The specific structure of the return valve assembly is as follows: it includes a valve ball 12, a return valve spring 13, and a spring seat nut 14. The spring seat nut 14 is fixedly arranged at the end of the plunger 2, and one end of the return valve spring 13 is fixedly connected to the spring seat nut 14. , the other end of the return valve spring 13 is provided with a valve ball 12 , and an O-ring 15 is provided on the outer wall of the plunger 2 located in the gap 8 .

本实用新型工作原理:The working principle of the utility model:

泵腔内的液体在工作时受柱塞2推动压力逐渐升高,有微量液体经高压密封组件5泄漏到低压区,受低压密封件9作用下,逐渐在低压区积累,当柱塞2向后动运时,回流阀受泵腔内的真空作用打开,同时低压区内的液体在O型圈15的助推下被吸回泵腔内。但是低压区是个密闭区域,不会吸入外阶空气而影响计量泵流量精度。实现了无泄漏的目的。The pressure of the liquid in the pump cavity is gradually increased by the plunger 2 during operation, and a small amount of liquid leaks to the low-pressure area through the high-pressure sealing component 5, and is gradually accumulated in the low-pressure area under the action of the low-pressure seal 9. When the plunger 2 During the last movement, the return valve is opened by the vacuum in the pump chamber, and at the same time, the liquid in the low-pressure area is sucked back into the pump chamber with the help of the O-ring 15 . However, the low-pressure area is a closed area, which will not inhale the outer stage air and affect the flow accuracy of the metering pump. The goal of no leakage is achieved.

本实用新型工作过程,柱塞2推进过程中,泵腔内的压力增加,有微量液体从高压泵腔经高压密封组件5泄露到低压区的缝隙8内,在低压密封件9的作用下,液体逐渐在低压区积累,柱塞2向后拉出的过程,回流阀组件的球阀12受泵腔真空作用打开,低压区积累的液体通过连通管道11进入到回流通道10内,从回流通道10经过阀球12重新回到腔体内。In the working process of the utility model, when the plunger 2 is advancing, the pressure in the pump chamber increases, and a small amount of liquid leaks from the high-pressure pump chamber through the high-pressure sealing assembly 5 into the gap 8 in the low-pressure area. Under the action of the low-pressure sealing member 9, The liquid gradually accumulates in the low-pressure area, and the plunger 2 is pulled back. The ball valve 12 of the return valve assembly is opened by the vacuum of the pump chamber, and the liquid accumulated in the low-pressure area enters the return channel 10 through the communication pipe 11. Return to the cavity through the valve ball 12.

Claims (6)

1.一种无泄漏柱塞式计量泵,包括泵头(1)、柱塞(2)、进口单向阀组件(3)、出口单向阀组件(4),其特征在于所述柱塞(2)伸入到泵头(1)腔体内的一端上套接设置有高压密封组件(5),所述高压密封组件(5)通过调节螺栓(6)及密封件盖子(7)设置在泵头(1)腔体内,所述调节螺栓(6)与柱塞(2)之间设置有缝隙(8),该缝隙(8)与密封件盖子(7)之间设置有低压密封件(9),所述柱塞(2)内设置有与泵头(1)腔体连通的回流通道(10),所述回流通道(10)靠近腔体的一端设置有回流阀组件,回流通道(10)与缝隙(8)之间设置有连通管道(11)。1. A leak-free plunger metering pump, comprising a pump head (1), a plunger (2), an inlet check valve assembly (3), and an outlet check valve assembly (4), characterized in that the plunger (2) A high-pressure sealing assembly (5) is sleeved on one end extending into the cavity of the pump head (1), and the high-pressure sealing assembly (5) is set on the In the cavity of the pump head (1), there is a gap (8) between the adjustment bolt (6) and the plunger (2), and a low-pressure seal ( 9), the plunger (2) is provided with a return channel (10) in communication with the cavity of the pump head (1), the end of the return channel (10) close to the cavity is provided with a return valve assembly, the return channel ( A communication pipe (11) is provided between 10) and the gap (8). 2.如权利要求1所述的一种无泄漏柱塞式计量泵,其特征在于所述高压密封组件(5)包括密封件一(51)、密封件二(52),密封件一(51)和密封件二(52)交替叠加后套接在柱塞(2)外壁上 ,所述密封件一(51)内设置有环形槽(53),密封件二(52)设置有与环形槽(53)插接设置的环状挡边(54)。2. A leak-free plunger metering pump according to claim 1, characterized in that the high-pressure sealing assembly (5) includes a seal one (51), a seal two (52), a seal one (51 ) and seal two (52) are stacked alternately and then socketed on the outer wall of the plunger (2). The seal one (51) is provided with an annular groove (53), and the seal two (52) is provided with an annular groove (53) The annular rib (54) that is plugged in is set. 3.如权利要求2所述的一种无泄漏柱塞式计量泵,其特征在于所述密封件一(51)设置有三个,密封件二(52)设置有两个。3. A non-leakage plunger metering pump according to claim 2, characterized in that there are three seals one (51) and two seals two (52). 4.如权利要求1所述的一种无泄漏柱塞式计量泵,其特征在于低压密封件(9)为环状的密封垫圈。4. A non-leakage plunger metering pump according to claim 1, characterized in that the low-pressure seal (9) is an annular sealing gasket. 5.如权利要求1所述的一种无泄漏柱塞式计量泵,其特征在于所述回流阀组件包括阀球(12)、回流阀弹簧(13)、弹簧座螺母(14),所述弹簧座螺母(14)固定设置在柱塞(2)的端部,回流阀弹簧(13)的一端与弹簧座螺母(14)固定连接,回流阀弹簧(13)的另一端设置有阀球(12)。5. A non-leakage plunger metering pump according to claim 1, characterized in that the return valve assembly includes a valve ball (12), a return valve spring (13), and a spring seat nut (14), the The spring seat nut (14) is fixedly arranged at the end of the plunger (2), one end of the return valve spring (13) is fixedly connected with the spring seat nut (14), and the other end of the return valve spring (13) is provided with a valve ball ( 12). 6.如权利要求1所述的一种无泄露柱塞式计量泵,其特征在于位于缝隙(8)内的柱塞(2)的外壁上设置有O型圈(15)。6. A non-leakage plunger metering pump according to claim 1, characterized in that an O-ring (15) is provided on the outer wall of the plunger (2) in the gap (8).
CN201820378763.3U 2018-03-20 2018-03-20 A kind of No leakage plunger type metering pump Expired - Fee Related CN207960865U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108278189A (en) * 2018-03-20 2018-07-13 浙江力高泵业科技有限公司 A kind of No leakage plunger type metering pump
CN111577961A (en) * 2020-04-26 2020-08-25 金广恒环保技术(南京)股份有限公司 Valve sealing device
CN119801906A (en) * 2025-03-12 2025-04-11 兰州矿场机械有限公司 A plunger type fracturing pump with a protective structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108278189A (en) * 2018-03-20 2018-07-13 浙江力高泵业科技有限公司 A kind of No leakage plunger type metering pump
CN111577961A (en) * 2020-04-26 2020-08-25 金广恒环保技术(南京)股份有限公司 Valve sealing device
CN111577961B (en) * 2020-04-26 2022-02-01 金广恒环保技术(南京)股份有限公司 Valve sealing device
CN119801906A (en) * 2025-03-12 2025-04-11 兰州矿场机械有限公司 A plunger type fracturing pump with a protective structure

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