CN207952910U - A battery box spot welding machine - Google Patents
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- 238000003466 welding Methods 0.000 title claims abstract description 112
- 238000005476 soldering Methods 0.000 claims 6
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工装置技术领域,具体为一种电池组盒点焊机。The utility model relates to the technical field of mechanical processing devices, in particular to a battery box spot welder.
背景技术Background technique
目前的碱性干电池制成电池组,一般需要串联起来,目前串联都需要通过点焊连接,电池组的点焊工艺都是人工点焊,人工点焊费时费力,精准度不高,有时候会由于其中某个点焊未连接造成无效电池组,也就伴随着产生原材料浪费,成品率较低的现象,加剧厂家制造成本。电焊机是利用正极焊钳和负极焊钳在瞬间短路时产生的高温电弧来熔化电焊条上的焊料和被焊材料,来达到使它们结合的目的的一种电动工具,然而现有的电焊机体积较为庞大,无法灵巧的完成电池组电焊操作,不利于生产操作。The current alkaline dry batteries are made into battery packs, which generally need to be connected in series. At present, the series connection needs to be connected by spot welding. The spot welding process of the battery pack is manual spot welding. Manual spot welding is time-consuming and laborious, and the accuracy is not high. Because one of the spot welds is not connected to cause an invalid battery pack, it is accompanied by waste of raw materials and a low yield rate, which aggravates the manufacturing cost of the manufacturer. The electric welding machine is a kind of power tool that uses the high-temperature arc generated by the positive electrode welding tongs and the negative electrode welding tongs to melt the solder on the electrode and the material to be welded when they are short-circuited instantaneously, so as to achieve the purpose of combining them. However, the existing electric welding machine The volume is relatively large, and the electric welding operation of the battery pack cannot be completed dexterously, which is not conducive to production operations.
实用新型内容Utility model content
本实用新型的目的在于提供一种电池组盒点焊机,具备工作稳定,成品率高,工作安全的特点,解决了现有技术中的问题。The purpose of the utility model is to provide a battery box spot welding machine, which has the characteristics of stable operation, high yield and safe operation, and solves the problems in the prior art.
为实现上述目的,本实用新型提供如下技术方案:一种电池组盒点焊机,包括机架,所述机架的上表面设置有Z轴气缸,Z轴气缸的后侧面设置有Y轴电机,所述Y轴电机的侧面分别设置有Y轴滑台和Y轴滑道,Y轴滑台与Y轴滑道活动装配,Y轴电机对应设置在Y轴滑道的一侧,所述Y轴电机的输出端与Y轴滑台固定装配,所述Z轴气缸固定安装在Y轴滑台的一侧,Z轴气缸的底部设置有焊头组件,所述Z轴气缸对应设置在焊头组件的顶部,焊头组件的一侧对称设置有微分头,Y轴滑台的外表面开设有Z轴导向滑轨,所述微分头的底部设置有和缓冲弹簧,微分头的一端贯穿焊头组件并与缓冲弹簧接触连接,所述焊头组件的内侧面还设置有焊针缓冲滑轨,缓冲弹簧的底部固定连接有焊针夹头,所述焊针夹头活动卡装在焊针缓冲滑轨的前端面,焊针夹头的底部设置有焊针,所述焊针固定装夹相邻的焊针夹头之间;In order to achieve the above object, the utility model provides the following technical solutions: a battery box spot welding machine, including a frame, the upper surface of the frame is provided with a Z-axis cylinder, and the rear side of the Z-axis cylinder is provided with a Y-axis motor , the sides of the Y-axis motor are respectively provided with a Y-axis slide table and a Y-axis slideway, and the Y-axis slide table and the Y-axis slideway are movably assembled, and the Y-axis motor is correspondingly arranged on one side of the Y-axis slideway. The output end of the shaft motor is fixedly assembled with the Y-axis slide table, the Z-axis cylinder is fixedly installed on one side of the Y-axis slide table, and the bottom of the Z-axis cylinder is provided with a welding head assembly, and the Z-axis cylinder is correspondingly arranged on the welding head On the top of the assembly, a differential head is symmetrically arranged on one side of the welding head assembly. The outer surface of the Y-axis slide table is provided with a Z-axis guide rail. The bottom of the differential head is provided with a buffer spring, and one end of the differential head runs through the welding head. The assembly is contacted and connected with the buffer spring. The inner surface of the welding head assembly is also provided with a welding needle buffer slide rail. The front end surface of the slide rail and the bottom of the welding needle chucks are provided with welding needles, and the welding needles are fixedly clamped between adjacent welding needle chucks;
所述焊针的底部设置有电池组盒,电池组盒的底部设置有X轴滑台,电池组盒夹装在X轴滑台的上表面,所述电池组盒的外表面开设有多组孔径一致的点焊孔,点焊孔在电池组盒的上表面等距间隔设置,所述X轴滑台的底部分别设置有X轴滑道和X轴电机,X轴电机设置在的X轴滑道的一侧,所述X轴电机的输出端与X轴滑台固定装配,X轴电机的输入端设置有操作盒,操作盒固定安装在机架的顶部。The bottom of the welding needle is provided with a battery box, the bottom of the battery box is provided with an X-axis slide table, the battery box is clamped on the upper surface of the X-axis slide table, and the outer surface of the battery box is provided with multiple sets of The spot welding holes with the same aperture, the spot welding holes are arranged at equal intervals on the upper surface of the battery box, the bottom of the X-axis slide table is respectively provided with an X-axis slideway and an X-axis motor, and the X-axis motor is set on the X-axis On one side of the slideway, the output end of the X-axis motor is fixedly assembled with the X-axis slide table, the input end of the X-axis motor is provided with an operation box, and the operation box is fixedly installed on the top of the frame.
优选的,所述操作盒的输出端分别与Y轴电机、X轴电机和Z轴气缸电性连接,Y轴电机、X轴电机和Z轴气缸相互之间并联设置。Preferably, the output ends of the operation box are respectively electrically connected to the Y-axis motor, the X-axis motor and the Z-axis cylinder, and the Y-axis motor, the X-axis motor and the Z-axis cylinder are arranged in parallel with each other.
优选的,所述焊针的针头端竖直向下并指向电池组盒外表面的点焊孔。Preferably, the needle end of the welding pin is vertically downward and points to the spot welding hole on the outer surface of the battery pack box.
优选的,所述焊头组件卡装在Z轴导向滑轨的前端面。Preferably, the welding head assembly is clamped on the front end of the Z-axis guide rail.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本电池组盒点焊机,Y轴电机驱动Y轴滑台沿着Y轴滑道进行滑动,从而带动焊针产生Y轴方向的位移,Z轴气缸往复伸缩从而带动焊针产生Z轴方向的位移,与之相对的,X轴电机驱动X轴滑台沿着X轴滑道进行滑动,从而带动电池组盒相对焊针进行位移,电池组盒与焊针同步运行,定位更为精准,定位速度更快,焊针针对电池组盒外表面的点焊孔进行点焊串联,摒弃了人为点焊的操作方式,更节省人力成本,且操作精度更高,焊接生成的成品质量更高。In this battery box spot welding machine, the Y-axis motor drives the Y-axis sliding table to slide along the Y-axis slideway, thereby driving the welding needle to produce a displacement in the Y-axis direction, and the Z-axis cylinder reciprocates to drive the welding needle to produce a displacement in the Z-axis direction. Displacement, in contrast, the X-axis motor drives the X-axis sliding table to slide along the X-axis slideway, thereby driving the battery pack box to move relative to the welding needle, the battery pack box and the welding needle run synchronously, and the positioning is more accurate and the positioning The speed is faster, and the welding needles are spot-welded in series with the spot-welding holes on the outer surface of the battery box, which eliminates the artificial spot-welding operation method, saves labor costs, and has higher operation accuracy and higher quality of finished products produced by welding.
附图说明Description of drawings
图1为本实用新型的前侧视图;Fig. 1 is the front side view of the utility model;
图2为本实用新型的后侧视图;Fig. 2 is the rear side view of the utility model;
图3为本实用新型的局部装配图。Fig. 3 is a partial assembly drawing of the utility model.
图中:1 Z轴气缸、2微分头、3焊针、4电池组盒、5 Y轴电机、6 X轴电机、7 X轴滑台、8 X轴滑道、9 Y轴滑台、10 Y轴滑道、11操作盒、12缓冲弹簧、13焊头组件、14点焊孔、15 Z轴导向滑轨、16机架、17焊针缓冲滑轨、18焊针夹头。In the figure: 1 Z-axis cylinder, 2 differential heads, 3 welding pins, 4 battery pack boxes, 5 Y-axis motors, 6 X-axis motors, 7 X-axis slides, 8 X-axis slides, 9 Y-axis slides, 10 Y-axis slideway, 11 operation box, 12 buffer spring, 13 welding head assembly, 14 spot welding hole, 15 Z-axis guide rail, 16 frame, 17 welding needle buffer slide rail, 18 welding needle chuck.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,一种电池组盒点焊机,包括机架16,机架16的上表面设置有Z轴气缸1,Z轴气缸1的后侧面设置有Y轴电机5,Y轴电机5的侧面分别设置有Y轴滑台9和Y轴滑道10,Y轴滑台9与Y轴滑道10活动装配,Y轴电机5对应设置在Y轴滑道10的一侧,Y轴电机5的输出端与Y轴滑台9固定装配,Z轴气缸1固定安装在Y轴滑台9的一侧,Z轴气缸1的底部设置有焊头组件13,Z轴气缸1对应设置在焊头组件13的顶部,焊头组件13的一侧对称设置有微分头2,Y轴滑台9的外表面开设有Z轴导向滑轨15,微分头2的底部设置有和缓冲弹簧12,微分头2的一端贯穿焊头组件13并与缓冲弹簧12接触连接,焊头组件13的内侧面还设置有焊针缓冲滑轨17,缓冲弹簧12的底部固定连接有焊针夹头18,焊头组件13卡装在Z轴导向滑轨15的前端面,焊头组件13沿着Z轴导向滑轨15上下滑动,从而调节焊针3与电池组盒4的间距,焊针夹头18活动卡装在焊针缓冲滑轨17的前端面,焊针夹头18的底部设置有焊针3,焊针3固定装夹相邻的焊针夹头18之间,焊针3的针头端竖直向下并指向电池组盒4外表面的点焊孔14,焊针夹头18夹紧焊针3并带动焊针3在电池组盒4的外表面产生焊接操作,电池组盒4固定在X轴滑台7的上表面,电池组盒4上有多个点焊孔14,干电池装好固定在电池组盒4内,焊针3可以通过点焊孔14进行点焊操作,焊针3固定在焊针夹头18上,焊针3使用一段时间需要更换,可以直接从焊针夹头18上拆下和安装,通过螺丝固定和拆装即可,焊针3上面设置有缓冲弹簧12,在焊针3点焊时可以起到缓冲的作用,旋转微分头2即可调节缓冲弹簧12的压力,从而调节焊针3的夹紧强度与焊针3操作时的点焊压力大小。Please refer to Fig. 1-3, a kind of spot welder of battery box, comprises frame 16, and the upper surface of frame 16 is provided with Z-axis cylinder 1, and the rear side of Z-axis cylinder 1 is provided with Y-axis motor 5, and Y-axis The side of the motor 5 is respectively provided with a Y-axis slide table 9 and a Y-axis slideway 10, and the Y-axis slide table 9 and the Y-axis slideway 10 are movably assembled, and the Y-axis motor 5 is correspondingly arranged on one side of the Y-axis slideway 10. The output end of the axis motor 5 is fixedly assembled with the Y-axis slide table 9, the Z-axis cylinder 1 is fixedly installed on one side of the Y-axis slide table 9, the bottom of the Z-axis cylinder 1 is provided with a welding head assembly 13, and the Z-axis cylinder 1 is correspondingly installed On the top of the welding head assembly 13, one side of the welding head assembly 13 is symmetrically provided with a differential head 2, the outer surface of the Y-axis slide table 9 is provided with a Z-axis guide rail 15, and the bottom of the differential head 2 is provided with a buffer spring 12 One end of the differential head 2 runs through the welding head assembly 13 and is connected with the buffer spring 12. The inner surface of the welding head assembly 13 is also provided with a welding needle buffer slide rail 17, and the bottom of the buffer spring 12 is fixedly connected with a welding needle chuck 18. The welding head assembly 13 is clamped on the front end of the Z-axis guide rail 15, and the welding head assembly 13 slides up and down along the Z-axis guide rail 15, thereby adjusting the distance between the welding needle 3 and the battery pack box 4, and the welding needle chuck 18 The movable card is installed on the front end of the welding needle buffer slide rail 17, and the bottom of the welding needle chuck 18 is provided with a welding needle 3, and the welding needle 3 is fixedly clamped between the adjacent welding needle chucks 18, and the needle end of the welding needle 3 Vertically downward and pointing to the spot welding hole 14 on the outer surface of the battery pack 4, the welding pin chuck 18 clamps the welding pin 3 and drives the welding pin 3 to generate a welding operation on the outer surface of the battery pack 4, and the battery pack 4 is fixed On the upper surface of the X-axis slide table 7, there are a plurality of spot welding holes 14 on the battery pack box 4, and the dry battery is installed and fixed in the battery pack box 4, and the welding pin 3 can carry out spot welding operation through the spot welding hole 14, and the welding pin 3 is fixed on the welding needle chuck 18. The welding needle 3 needs to be replaced after being used for a period of time. It can be directly removed and installed from the welding needle chuck 18. It can be fixed and disassembled by screws. There is a buffer spring on the welding needle 3 12. It can act as a buffer during spot welding of the welding needle 3, and the pressure of the buffer spring 12 can be adjusted by rotating the differential head 2, thereby adjusting the clamping strength of the welding needle 3 and the spot welding pressure of the welding needle 3 during operation.
焊针3的底部设置有电池组盒4,电池组盒4的底部设置有X轴滑台7,电池组盒4夹装在X轴滑台7的上表面,电池组盒4的外表面开设有多组孔径一致的点焊孔14,点焊孔14在电池组盒4的上表面等距间隔设置,X轴滑台7的底部分别设置有X轴滑道8和X轴电机6,X轴电机6设置在的X轴滑道8的一侧,X轴电机6的输出端与X轴滑台7固定装配,X轴电机6的输入端设置有操作盒11,操作盒11固定安装在机架16的顶部,操作盒11的输出端分别与Y轴电机5、X轴电机6和Z轴气缸1电性连接,Y轴电机5、X轴电机6和Z轴气缸1相互之间并联设置,Y轴电机5驱动Y轴滑台9沿着Y轴滑道10进行滑动,从而带动焊针3产生Y轴方向的位移,Z轴气缸1往复伸缩从而带动焊针3产生Z轴方向的位移,与之相对的,X轴电机6驱动X轴滑台7沿着X轴滑道8进行滑动,从而带动电池组盒4相对焊针3进行位移,电池组盒4与焊针3同步运行,定位更为精准,定位速度更快,焊针3针对电池组盒4外表面的点焊孔14进行点焊串联,摒弃了人为点焊的操作方式,更节省人力成本,且操作精度更高,焊接生成的成品质量更高。The bottom of the welding pin 3 is provided with a battery box 4, and the bottom of the battery box 4 is provided with an X-axis slide table 7, the battery box 4 is clamped on the upper surface of the X-axis slide table 7, and the outer surface of the battery box 4 is opened. There are multiple groups of spot welding holes 14 with the same aperture, and the spot welding holes 14 are arranged at equidistant intervals on the upper surface of the battery pack box 4, and the bottom of the X-axis slide table 7 is respectively provided with an X-axis slideway 8 and an X-axis motor 6, and the X-axis The shaft motor 6 is arranged on one side of the X-axis slideway 8, the output end of the X-axis motor 6 is fixedly assembled with the X-axis slide table 7, and the input end of the X-axis motor 6 is provided with an operation box 11, which is fixedly installed on the On the top of the frame 16, the output end of the operation box 11 is electrically connected to the Y-axis motor 5, the X-axis motor 6 and the Z-axis cylinder 1 respectively, and the Y-axis motor 5, the X-axis motor 6 and the Z-axis cylinder 1 are connected in parallel Setting, the Y-axis motor 5 drives the Y-axis sliding table 9 to slide along the Y-axis slideway 10, thereby driving the welding needle 3 to produce a displacement in the Y-axis direction, and the Z-axis cylinder 1 reciprocates to drive the welding needle 3 to produce displacement in the Z-axis direction. Displacement, in contrast, the X-axis motor 6 drives the X-axis slide table 7 to slide along the X-axis slideway 8, thereby driving the battery pack box 4 to move relative to the welding pin 3, and the battery pack box 4 and the welding pin 3 run synchronously , the positioning is more accurate, and the positioning speed is faster. The welding needle 3 is spot-welded in series with the spot-welding hole 14 on the outer surface of the battery box 4, which abandons the manual spot-welding operation method, saves labor costs, and has higher operation accuracy. , the quality of the finished product produced by welding is higher.
综上所述:本电池组盒点焊机,Y轴电机5驱动Y轴滑台9沿着Y轴滑道10进行滑动,从而带动焊针3产生Y轴方向的位移,Z轴气缸1往复伸缩从而带动焊针3产生Z轴方向的位移,与之相对的,X轴电机6驱动X轴滑台7沿着X轴滑道8进行滑动,从而带动电池组盒4相对焊针3进行位移,电池组盒4与焊针3同步运行,定位更为精准,定位速度更快,焊针3针对电池组盒4外表面的点焊孔14进行点焊串联,摒弃了人为点焊的操作方式,更节省人力成本,且操作精度更高,焊接生成的成品质量更高。To sum up: in this battery box spot welding machine, the Y-axis motor 5 drives the Y-axis sliding table 9 to slide along the Y-axis slideway 10, thereby driving the welding needle 3 to produce a displacement in the Y-axis direction, and the Z-axis cylinder 1 reciprocates The expansion and contraction drives the welding needle 3 to produce a displacement in the Z-axis direction. In contrast, the X-axis motor 6 drives the X-axis sliding table 7 to slide along the X-axis slideway 8, thereby driving the battery pack box 4 to move relative to the welding needle 3 , the battery box 4 and the welding needle 3 run synchronously, the positioning is more accurate, and the positioning speed is faster. The welding needle 3 is spot-welded in series for the spot welding hole 14 on the outer surface of the battery box 4, and the artificial spot welding operation method is abandoned. , save labor costs, and the operation accuracy is higher, and the quality of the finished product produced by welding is higher.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751851A (en) * | 2021-09-27 | 2021-12-07 | 大连交通大学 | A circuit board spot welding device and method for computer control engineering |
| CN115555694A (en) * | 2022-10-18 | 2023-01-03 | 惠州市华耀电子科技有限公司 | A fully automatic precision resistance welding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751851A (en) * | 2021-09-27 | 2021-12-07 | 大连交通大学 | A circuit board spot welding device and method for computer control engineering |
| CN115555694A (en) * | 2022-10-18 | 2023-01-03 | 惠州市华耀电子科技有限公司 | A fully automatic precision resistance welding machine |
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