CN207952865U - A kind of fully automatic non lead tin-spraying machine - Google Patents
A kind of fully automatic non lead tin-spraying machine Download PDFInfo
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- CN207952865U CN207952865U CN201820165739.1U CN201820165739U CN207952865U CN 207952865 U CN207952865 U CN 207952865U CN 201820165739 U CN201820165739 U CN 201820165739U CN 207952865 U CN207952865 U CN 207952865U
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Abstract
本实用新型公开了一种全自动无铅喷锡机，包括加热箱，所述加热箱下端左右两侧均设置有支撑柱，所述支撑柱下端设置有滑轮，所述加热箱上端设置有外壳，所述加热箱上端中部设置有锡炉，所述锡炉底部右侧设置有锡泵，所述锡泵出锡口连接有导管，所述导管上端设置有多个喷头。本实用新型在结构上设计合理，使用起来操作方便快捷，实用性很高；使用滚轮的方式对线路板进行运送，有利于喷锡的平整，还利用线路板自身重力自动收集，方便、快速，节约成本；该喷锡机设置有烟雾和粉尘的处理装置，能净化工作空间，防止粉尘影响操作人员的健康，工作产生的烟雾和粉尘经过净化后能直接排放到空气中，做到了环保作业，值得大范围推广。
The utility model discloses a fully automatic lead-free tin spraying machine, which comprises a heating box, the left and right sides of the lower end of the heating box are provided with support columns, the lower end of the support column is provided with a pulley, and the upper end of the heating box is provided with a shell A tin furnace is provided in the middle of the upper end of the heating box, a tin pump is provided on the right side of the bottom of the tin furnace, a conduit is connected to the tin outlet of the tin pump, and a plurality of nozzles are provided at the upper end of the conduit. The utility model has a reasonable structural design, convenient and quick operation, and high practicability; the circuit board is transported by means of rollers, which is conducive to the smoothness of tin spraying, and the circuit board is automatically collected by its own gravity, which is convenient and fast. Cost saving; the tin spraying machine is equipped with a smoke and dust treatment device, which can purify the working space and prevent the dust from affecting the health of the operators. The smoke and dust generated during work can be directly discharged into the air after purification, achieving environmental protection. It is worth promoting on a large scale.
Description
技术领域technical field
本实用新型涉及一种喷锡机，具体是一种全自动无铅喷锡机。The utility model relates to a tin spraying machine, in particular to a fully automatic lead-free tin spraying machine.
背景技术Background technique
喷锡作为线路板板面处理的一种为常见的表面涂敷形式，被广泛地用于线路的生产，目前的喷锡一般都在自动喷锡机上完成。喷锡机是将受热融化的锡液喷涂在电路板的表面，让锡液布满电路板的整个焊接面。在这个过程中由于高温、还有助焊剂的熔解、铜面和融锡接触产生大量的烟雾和异味。As a common form of surface coating for circuit board surface treatment, HASL is widely used in the production of circuits. Currently, HASL is generally completed on automatic HASL machines. The tin spraying machine sprays the heated and melted tin liquid on the surface of the circuit board, so that the tin liquid covers the entire soldering surface of the circuit board. During this process, a large amount of smoke and odor are generated due to high temperature, melting of flux, contact between copper surface and molten tin.
但是，目前市场上的喷锡机还不具备对其在工作中产生的烟雾和粉尘自动处理的能力。因此，本领域技术人员提供了一种全自动无铅喷锡机，以解决上述背景技术中提出的问题。However, the tin spraying machines currently on the market do not have the ability to automatically deal with the smoke and dust generated during their work. Therefore, those skilled in the art provide a fully automatic lead-free tin spraying machine to solve the problems raised in the above-mentioned background technology.
发明内容Contents of the invention
本实用新型的目的在于提供一种全自动无铅喷锡机，以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a fully automatic lead-free tin spraying machine to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本实用新型提供如下技术方案：In order to achieve the above object, the utility model provides the following technical solutions:
一种全自动无铅喷锡机，包括加热箱，所述加热箱下端左右两侧均设置有支撑柱，所述支撑柱下端设置有滑轮，所述加热箱上端设置有外壳，所述加热箱上端中部设置有锡炉，所述锡炉底部右侧设置有锡泵，所述锡泵出锡口连接有导管，所述导管上端设置有多个喷头，所述加热箱上端在锡炉左侧设置有收集盒，所述加热箱上端在锡炉后侧设置有支撑座，所述支撑座上端设置有电机，所述电机通过电机轴连接有主动轮，所述主动轮通过皮带连接多个从动轮，所述从动轮的一侧设置有转轴，所述转轴的另一端贯穿锡炉的后侧壁并通过轴承连接锡炉，所述转轴上设置有滚轮，所述锡炉上端设置有安装板，所述安装板前侧与滚轮对应设置有定轴，所述定轴上套设有滚筒；A fully automatic lead-free tin spraying machine, comprising a heating box, the left and right sides of the lower end of the heating box are provided with support columns, the lower end of the support column is provided with a pulley, the upper end of the heating box is provided with a shell, and the heating box is There is a tin furnace in the middle of the upper end, and a tin pump is arranged on the right side of the bottom of the tin furnace. The tin outlet of the tin pump is connected with a conduit. The upper end of the conduit is provided with a plurality of nozzles. A collection box is provided, and the upper end of the heating box is provided with a support seat on the rear side of the tin furnace. The upper end of the support seat is provided with a motor, and the motor is connected to a driving wheel through a motor shaft. The driving wheel is connected to a plurality of slaves through a belt. A driving wheel, one side of the driven wheel is provided with a rotating shaft, the other end of the rotating shaft runs through the rear side wall of the tin furnace and is connected to the tin furnace through a bearing, the rotating shaft is provided with a roller, and the upper end of the tin furnace is provided with a mounting plate , the front side of the mounting plate is provided with a fixed shaft corresponding to the roller, and a roller is sleeved on the fixed shaft;
所述外壳内侧中部设置有隔板，所述隔板中部下端与锡炉对应位置设置有集烟罩，所述隔板中部与集烟罩对应位置设置有通孔，所述隔板上端右侧设置有抽烟机，所述隔板上端在抽烟机左侧设置有支撑块，所述支撑块上端设置有进烟管，所述进烟管通过进烟口连接抽烟机，所述抽烟机出烟口连接有出烟管，所述隔板上端左侧设置有竖板，所述竖板与隔板、外壳共同构成过滤腔，所述出烟管的另一端连接过滤腔，所述过滤腔内侧上部从上到下分别设置有第一过滤板和第二过滤板，所述第一过滤板和第二过滤板均与过滤腔滑动连接，所述过滤腔上端右侧设置有进液管，所述过滤腔上端左侧设置有排烟管，所述过滤腔左侧下部设置有出液管。The middle part of the inner side of the shell is provided with a partition, the lower end of the middle part of the partition is provided with a smoke collection hood corresponding to the tin stove, the middle part of the partition is provided with a through hole at the corresponding position of the smoke collection hood, and the upper right side of the partition is A smoker is provided, and a support block is provided on the left side of the smoker at the upper end of the partition, and a smoke inlet pipe is arranged at the upper end of the support block, and the smoke inlet pipe is connected to the smoker through the smoke inlet, and the smoke outlet of the smoker is The outlet is connected with a smoke outlet pipe, and a vertical plate is arranged on the left side of the top of the partition. The vertical plate, the partition board and the shell together form a filter chamber. The other end of the smoke outlet pipe is connected to the filter chamber, and the inside of the filter chamber The upper part is respectively provided with a first filter plate and a second filter plate from top to bottom, and the first filter plate and the second filter plate are both slidably connected with the filter chamber, and a liquid inlet pipe is provided on the right side of the upper end of the filter chamber, so A smoke exhaust pipe is arranged on the left side of the upper end of the filter chamber, and a liquid outlet pipe is arranged on the lower left side of the filter chamber.
作为本实用新型进一步的方案：所述第一过滤板和第二过滤板左侧均设置有把手。As a further solution of the utility model: handles are provided on the left sides of the first filter plate and the second filter plate.
作为本实用新型再进一步的方案：所述滑轮上设置有刹车片。As a further solution of the utility model: brake pads are arranged on the pulley.
作为本实用新型再进一步的方案：所述第一过滤板内填充有活性炭。As a further solution of the utility model: the first filter plate is filled with activated carbon.
作为本实用新型再进一步的方案：所述第二过滤板为不锈钢过滤网。As a further solution of the utility model: the second filter plate is a stainless steel filter net.
作为本实用新型再进一步的方案：所述锡炉左侧壁设置有斜面。As a further solution of the utility model: the left side wall of the tin furnace is provided with a slope.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
本实用新型在结构上设计合理，使用起来操作方便快捷，实用性很高；使用滚轮的方式对线路板进行运送，有利于喷锡的平整，还利用线路板自身重力自动收集，方便、快速，节约成本；该喷锡机设置有烟雾和粉尘的处理装置，能净化工作空间，防止粉尘影响操作人员的健康，工作产生的烟雾和粉尘经过净化后能直接排放到空气中，做到了环保作业，值得大范围推广。The utility model has a reasonable structural design, convenient and quick operation, and high practicability; the circuit board is transported by means of rollers, which is conducive to the smoothness of tin spraying, and the circuit board is automatically collected by its own gravity, which is convenient and fast. Cost saving; the tin spraying machine is equipped with a smoke and dust treatment device, which can purify the working space and prevent the dust from affecting the health of the operators. The smoke and dust generated during work can be directly discharged into the air after purification, achieving environmental protection. It is worth promoting on a large scale.
附图说明Description of drawings
图1为一种全自动无铅喷锡机的结构示意图。Figure 1 is a schematic structural diagram of a fully automatic lead-free tin spraying machine.
图2为一种全自动无铅喷锡机中锡炉的结构示意图。Fig. 2 is a structural schematic diagram of a tin furnace in a fully automatic lead-free tin spraying machine.
图中：1-加热箱、2-支撑柱、3-滑轮、4-外壳、5-锡炉、6-锡泵、7-导管、8-喷头、9-支撑座、10-电机、11-主动轮、12-从动轮、13-转轴、14-轴承、15-滚轮、16-安装板、17-定轴、18-滚筒、19-隔板、20-集烟罩、21-通孔、22-抽烟机、23-支撑块、24-进烟管、25-出烟管、26-竖板、27-第一过滤板、28-第二过滤板、29-进液管、30-排烟管、31-出液管、32-控制箱、33-收集盒。In the figure: 1-Heating box, 2-Support column, 3-Pulley, 4-Shell, 5-Tin furnace, 6-Tin pump, 7-Conduit, 8-Spray head, 9-Support seat, 10-Motor, 11- Drive wheel, 12-driven wheel, 13-rotating shaft, 14-bearing, 15-roller, 16-installation plate, 17-fixed shaft, 18-roller, 19-partition, 20-smoke hood, 21-through hole, 22-hood, 23-support block, 24-inlet pipe, 25-outlet pipe, 26-vertical plate, 27-first filter plate, 28-second filter plate, 29-inlet pipe, 30-row Smoke pipe, 31-liquid outlet pipe, 32-control box, 33-collection box.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1～2，本实用新型实施例中，一种全自动无铅喷锡机，包括加热箱1，所述加热箱1下端左右两侧均设置有支撑柱2，所述支撑柱2下端设置有滑轮3，所述加热箱1上端设置有外壳4，所述加热箱1上端中部设置有锡炉5，所述锡炉5底部右侧设置有锡泵6，所述锡泵6出锡口连接有导管7，所述导管7上端设置有多个喷头8，所述加热箱1上端在锡炉5左侧设置有收集盒33，所述加热箱1上端在锡炉5后侧设置有支撑座9，所述支撑座9上端设置有电机10，所述电机10通过电机轴连接有主动轮11，所述主动轮11通过皮带连接多个从动轮12，所述从动轮12的一侧设置有转轴13，所述转轴13的另一端贯穿锡炉5的后侧壁并通过轴承14连接锡炉5，所述转轴13上设置有滚轮15，所述锡炉5上端设置有安装板16，所述安装板16前侧与滚轮15对应设置有定轴17，所述定轴17上套设有滚筒18；Please refer to Figures 1-2. In the embodiment of the present utility model, a fully automatic lead-free tin spraying machine includes a heating box 1, and support columns 2 are arranged on the left and right sides of the lower end of the heating box 1. The support columns 2 The lower end is provided with a pulley 3, the upper end of the heating box 1 is provided with a casing 4, the middle part of the upper end of the heating box 1 is provided with a tin furnace 5, and the bottom right side of the tin furnace 5 is provided with a tin pump 6, and the tin pump 6 comes out The tin port is connected with a conduit 7, the upper end of the conduit 7 is provided with a plurality of nozzles 8, the upper end of the heating box 1 is provided with a collection box 33 on the left side of the tin furnace 5, and the upper end of the heating box 1 is arranged on the rear side of the tin furnace 5 There is a supporting seat 9, the upper end of the supporting seat 9 is provided with a motor 10, the motor 10 is connected with a driving wheel 11 through a motor shaft, and the driving wheel 11 is connected with a plurality of driven wheels 12 by a belt, one of the driven wheels 12 The side is provided with a rotating shaft 13, the other end of the rotating shaft 13 runs through the rear side wall of the tin furnace 5 and is connected to the tin furnace 5 through a bearing 14, the rotating shaft 13 is provided with a roller 15, and the upper end of the tin furnace 5 is provided with a mounting plate 16, the front side of the mounting plate 16 is provided with a fixed shaft 17 corresponding to the roller 15, and a roller 18 is sleeved on the fixed shaft 17;
所述外壳4右侧上部设置有控制箱32，所述外壳4内侧中部设置有隔板19，所述隔板19中部下端与锡炉5对应位置设置有集烟罩20，所述隔板19中部与集烟罩20对应位置设置有通孔21，所述隔板19上端右侧设置有抽烟机22，所述隔板19上端在抽烟机22左侧设置有支撑块23，所述支撑块23上端设置有进烟管24，所述进烟管24通过进烟口连接抽烟机22，所述抽烟机22出烟口连接有出烟管25，所述隔板19上端左侧设置有竖板26，所述竖板26与隔板19、外壳4共同构成过滤腔，所述出烟管25的另一端连接过滤腔，所述过滤腔内侧上部从上到下分别设置有第一过滤板27和第二过滤板28，所述第一过滤板27和第二过滤板28均与过滤腔滑动连接，所述过滤腔上端右侧设置有进液管29，所述过滤腔上端左侧设置有排烟管30，所述过滤腔左侧下部设置有出液管31。The upper right side of the housing 4 is provided with a control box 32, the middle part of the inner side of the housing 4 is provided with a partition 19, and the lower end of the middle part of the partition 19 is provided with a smoke collecting hood 20 corresponding to the tin furnace 5, and the partition 19 The middle part is provided with a through hole 21 corresponding to the smoke collecting hood 20, and the upper end of the partition plate 19 is provided with a smoker 22 on the right side, and the upper end of the partition plate 19 is provided with a support block 23 on the left side of the smoke extractor 22. The support block The upper end of 23 is provided with a smoke inlet pipe 24, the smoke inlet pipe 24 is connected to the smoke machine 22 through the smoke inlet, the smoke outlet of the smoke machine 22 is connected to the smoke outlet pipe 25, and the left side of the upper end of the partition 19 is provided with a vertical Plate 26, the vertical plate 26, the partition plate 19, and the casing 4 together form a filter chamber, the other end of the smoke outlet pipe 25 is connected to the filter chamber, and the upper part of the inside of the filter chamber is respectively provided with a first filter plate from top to bottom 27 and the second filter plate 28, the first filter plate 27 and the second filter plate 28 are all slidably connected with the filter cavity, the upper end of the filter cavity is provided with a liquid inlet pipe 29 on the right side, and the left side of the upper end of the filter cavity is provided with There is a smoke exhaust pipe 30, and a liquid outlet pipe 31 is arranged at the lower left side of the filter cavity.
所述第一过滤板27和第二过滤板28左侧均设置有把手。Handles are provided on the left sides of the first filter plate 27 and the second filter plate 28 .
所述滑轮3上设置有刹车片。Brake pads are arranged on the pulley 3 .
所述第一过滤板27内填充有活性炭。The first filter plate 27 is filled with activated carbon.
所述第二过滤板28为不锈钢过滤网。The second filter plate 28 is a stainless steel filter screen.
所述锡炉5左侧壁设置有斜面。The left side wall of the tin furnace 5 is provided with a slope.
所述控制箱32内部设置有控制开关、电源、电路板、单片机；所述电路板与电源电性连接，所述电路板上设置有单片机，所述单片机与电路板、控制开关均电性连接。The inside of the control box 32 is provided with a control switch, a power supply, a circuit board, and a single-chip microcomputer; the circuit board is electrically connected to the power supply, and the circuit board is provided with a single-chip microcomputer, and the single-chip microcomputer is electrically connected to the circuit board and the control switch .
本实用新型的工作原理是：The working principle of the utility model is:
本实用新型涉及一种全自动无铅喷锡机，使用者使用该设备时，通过控制箱32启动设备，电机10启动，电机通过主动轮11带动从动轮12转动，从动轮12使转轴13转动，从而滚轮15转动，操作人员将线路板由锡炉5右侧放入，在滚轮15的作用下，线路板向左侧移动，同时喷头8对线路板进行喷锡作业，线路板在前进时，上端的滚筒18也做相应转动，线路板喷锡完成后，由锡炉5左侧在重力的作用下进入收集盒33，做到自动收集；在进行线路板喷锡工作时，抽烟机22将设备作业产生的烟雾和粉尘通过进烟管24和出烟管25导入过滤腔中，经过过滤液的作用去除粉尘颗粒及杂质，再经第一过滤板27和第二过滤板28的过滤后排出；第一过滤板27和第二过滤板28可以通过把手抽出，方便清洁，循环利用。The utility model relates to a fully automatic lead-free tin spraying machine. When the user uses the device, the device is started through the control box 32, the motor 10 is started, the motor drives the driven wheel 12 to rotate through the driving wheel 11, and the driven wheel 12 makes the rotating shaft 13 rotate. , so that the roller 15 rotates, the operator puts the circuit board from the right side of the tin furnace 5, and under the action of the roller 15, the circuit board moves to the left, and the nozzle 8 performs tin spraying on the circuit board at the same time, and the circuit board is advancing. , the cylinder 18 at the upper end also rotates accordingly. After the circuit board tin spraying is completed, it enters the collection box 33 under the action of gravity from the left side of the tin furnace 5 to automatically collect; The smoke and dust generated by the equipment operation are introduced into the filter chamber through the smoke inlet pipe 24 and the smoke outlet pipe 25, and the dust particles and impurities are removed through the action of the filtrate, and then filtered by the first filter plate 27 and the second filter plate 28 Discharging: the first filter plate 27 and the second filter plate 28 can be pulled out through the handle, which is convenient for cleaning and recycling.
对于本领域技术人员而言，显然本实用新型不限于上述示范性实施例的细节，而且在不背离本实用新型的精神或基本特征的情况下，能够以其他的具体形式实现本实用新型。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本实用新型的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820165739.1U CN207952865U (en) | 2018-01-31 | 2018-01-31 | A kind of fully automatic non lead tin-spraying machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820165739.1U CN207952865U (en) | 2018-01-31 | 2018-01-31 | A kind of fully automatic non lead tin-spraying machine |
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| Publication Number | Publication Date |
|---|---|
| CN207952865U true CN207952865U (en) | 2018-10-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201820165739.1U Expired - Fee Related CN207952865U (en) | 2018-01-31 | 2018-01-31 | A kind of fully automatic non lead tin-spraying machine |
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| CN (1) | CN207952865U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111403978A (en) * | 2020-04-15 | 2020-07-10 | 刘艺 | Transmission line T shape interface melts tin ware |
| CN114900991A (en) * | 2022-05-24 | 2022-08-12 | 深圳市铭达技术有限公司 | Horizontal immersion spray type tin spraying machine |
| CN117327895A (en) * | 2023-10-13 | 2024-01-02 | 诺克威新材料(江苏)有限公司 | An annealing machine for softening metal wires and a method of using the same |
-
2018
- 2018-01-31 CN CN201820165739.1U patent/CN207952865U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111403978A (en) * | 2020-04-15 | 2020-07-10 | 刘艺 | Transmission line T shape interface melts tin ware |
| CN111403978B (en) * | 2020-04-15 | 2021-12-03 | 芜湖辉聚电子有限公司 | Transmission line T shape interface melts tin ware |
| CN114900991A (en) * | 2022-05-24 | 2022-08-12 | 深圳市铭达技术有限公司 | Horizontal immersion spray type tin spraying machine |
| CN117327895A (en) * | 2023-10-13 | 2024-01-02 | 诺克威新材料(江苏)有限公司 | An annealing machine for softening metal wires and a method of using the same |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181012 |