CN207929131U - A kind of ceramic raw material foam device - Google Patents
A kind of ceramic raw material foam device Download PDFInfo
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- CN207929131U CN207929131U CN201721883739.7U CN201721883739U CN207929131U CN 207929131 U CN207929131 U CN 207929131U CN 201721883739 U CN201721883739 U CN 201721883739U CN 207929131 U CN207929131 U CN 207929131U
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Abstract
本实用新型提供了一种陶瓷原料发泡装置,包括预搅拌桶、主搅拌桶和挤料桶;所述预搅拌桶位于主搅拌桶的上方,预搅拌桶的底部通过连接通道与主搅拌桶的顶部连通;所述预搅拌桶内部设有第一转轴,所述第一转轴穿出预搅拌桶并与预搅拌桶外部的第一电机连接;所述主搅拌桶内部设有第二转轴,所述第二转轴穿出主搅拌桶并与主搅拌桶外部的第二电机连接,第二转轴上间隔设有搅拌叶片和第二搅拌杆,所述主搅拌桶的侧壁内部埋设有第二电热丝;所述挤料桶水平设置,且挤料桶的一端与主搅拌桶的下部相连通,挤料桶内设有水平设置的螺旋轴,螺旋轴穿出挤料桶的另一端并与外部的第三电机连接。该陶瓷原料发泡装置发泡均匀、发泡率好。
The utility model provides a foaming device for ceramic raw materials, which comprises a pre-mixing barrel, a main mixing barrel and an extruding barrel; The top of the mixing tank is connected; the inside of the pre-mixing tank is provided with a first rotating shaft, and the first rotating shaft passes through the pre-mixing tank and is connected with the first motor outside the pre-mixing tank; the inside of the main mixing tank is provided with a second rotating shaft, The second rotating shaft passes through the main mixing tank and is connected with the second motor outside the main mixing tank. The second rotating shaft is provided with a stirring blade and a second stirring rod at intervals, and a second stirring rod is embedded in the side wall of the main mixing tank. Heating wire; the extruding barrel is arranged horizontally, and one end of the extruding barrel is connected with the lower part of the main mixing barrel, and a horizontally arranged screw shaft is arranged in the extruding barrel, and the screw shaft passes through the other end of the extruding barrel and is connected with the External third motor connection. The ceramic raw material foaming device has uniform foaming and good foaming rate.
Description
技术领域technical field
本实用新型属于陶瓷生产设备领域,尤其是涉及一种陶瓷原料发泡装置。The utility model belongs to the field of ceramic production equipment, in particular to a foaming device for ceramic raw materials.
背景技术Background technique
埃及的湿黏土发源于公元前5000年前,原本用于珠子、珠宝和小饰品的制作,这是一种自上釉的材质,在850℃-950℃之间低温烧制而成。在原有的陶瓷颜料制备材料及工艺的基础上引进埃及湿黏土,经发泡后再烧制,其色彩还原性更稳定。目前现有的发泡装置是将所有原料一起放入到发泡机中进行发泡,但这种方式发泡不均匀,发泡率差,原料不能充分发泡,达不到使用要求,而且浪费时间,增加了成本。Egyptian wet clay originated before 5000 BC and was originally used to make beads, jewelry and trinkets. It is a self-glazed material fired at a low temperature between 850°C and 950°C. On the basis of the original ceramic pigment preparation materials and technology, Egyptian wet clay is introduced, and then fired after foaming, its color reduction is more stable. At present, the existing foaming device is to put all the raw materials into the foaming machine together for foaming, but the foaming in this way is uneven, the foaming rate is poor, the raw materials cannot be fully foamed, and the use requirements cannot be met. Waste of time and increased costs.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种发泡均匀、发泡率好的陶瓷原料发泡装置。In view of this, the utility model aims to propose a foaming device for ceramic raw materials with uniform foaming and good foaming rate.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:
一种陶瓷原料发泡装置,包括预搅拌桶、主搅拌桶和挤料桶;A foaming device for ceramic raw materials, comprising a pre-mixing tank, a main mixing tank and an extruding tank;
所述预搅拌桶位于主搅拌桶的上方,预搅拌桶的底部通过连接通道与主搅拌桶的顶部连通;所述预搅拌桶的顶部设有第一进料口,内部设有第一转轴,所述第一转轴穿出预搅拌桶并与预搅拌桶外部的第一电机连接,第一转轴上设有第一搅拌杆;所述主搅拌桶的顶部设有第二进料口,内部设有第二转轴,所述第二转轴穿出主搅拌桶并与主搅拌桶外部的第二电机连接,第二转轴上间隔设有搅拌叶片和第二搅拌杆,所述主搅拌桶的侧壁内部埋设有第二电热丝;The pre-mixing tank is located above the main mixing tank, and the bottom of the pre-mixing tank communicates with the top of the main mixing tank through a connecting channel; the top of the pre-mixing tank is provided with a first feed port, and the inside is provided with a first rotating shaft, The first rotating shaft passes through the pre-mixing tank and is connected with the first motor outside the pre-mixing tank. The first rotating shaft is provided with a first stirring rod; the top of the main mixing tank is provided with a second feeding port, and the inside is provided with There is a second rotating shaft, the second rotating shaft passes through the main mixing tank and is connected with the second motor outside the main mixing tank, the second rotating shaft is provided with stirring blades and second stirring rods at intervals, the side wall of the main mixing tank A second heating wire is buried inside;
所述挤料桶水平设置,且挤料桶的一端与主搅拌桶的下部相连通,挤料桶内设有水平设置的螺旋轴,螺旋轴穿出挤料桶的另一端并与外部的第三电机连接,挤料桶下方靠近第三电机的一端还设有出料口。The extruding barrel is arranged horizontally, and one end of the extruding barrel is connected with the lower part of the main mixing barrel, and a horizontally arranged screw shaft is arranged inside the extruding barrel, and the screw shaft passes through the other end of the extruding barrel and connects with the second external The three motors are connected, and the end near the third motor under the extruding barrel is also provided with a discharge port.
进一步,所述第二转轴上还设有支撑杆,支撑杆的端部设有与主搅拌桶的内侧壁相贴合的刮板。Further, the second rotating shaft is further provided with a support rod, and the end of the support rod is provided with a scraper attached to the inner side wall of the main mixing tank.
进一步,所述预搅拌桶的侧壁内部埋设有第一电热丝。Further, a first electric heating wire is buried inside the side wall of the pre-mixing bucket.
进一步,所述连接通道上设有阀门。Further, the connecting channel is provided with a valve.
进一步,述搅拌叶片为菱形。Furthermore, the stirring blades are diamond-shaped.
相对于现有技术,本实用新型所述的陶瓷原料发泡装置具有以下优势:Compared with the prior art, the ceramic raw material foaming device described in the utility model has the following advantages:
本实用新型所述的陶瓷原料发泡装置设有预搅拌桶、主搅拌桶和挤料桶,固态的原料首先在预搅拌桶内搅拌,之后进入到主搅拌桶中,再通过第二进料口加入液体原料,在第二搅拌杆和搅拌叶片的搅拌下搅拌发泡,同时第二电热丝对主搅拌桶加热,促进原料发泡,发泡后的原料在螺旋轴的带动下进入挤料桶,然后从出料口中挤出。该装置设有预搅拌桶和主搅拌桶,使固态原料先混合后再与液体原料混合,保证原料混合均匀,有利于原料发泡。The ceramic raw material foaming device described in the utility model is provided with a pre-mixing barrel, a main mixing barrel and an extruding barrel. The solid raw material is first stirred in the pre-mixing barrel, then enters the main mixing barrel, and then passes through the second feeding Add liquid raw materials into the mouth, stir and foam under the stirring of the second stirring rod and stirring blade, and at the same time, the second electric heating wire heats the main mixing tank to promote the foaming of raw materials, and the foamed raw materials enter the extruding material driven by the screw shaft barrel, and then extrude from the discharge port. The device is equipped with a pre-mixing tank and a main mixing tank, so that the solid raw material is mixed first and then mixed with the liquid raw material to ensure that the raw material is mixed evenly, which is conducive to the foaming of the raw material.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例所述的陶瓷原料发泡装置的结构示意图。FIG. 1 is a schematic structural view of a ceramic raw material foaming device described in an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-预搅拌桶;2-第一电机;3-第一转轴;4-第一搅拌杆;5-第一进料口;6-第一电加热丝;7-连接通道;8-阀门;9-主搅拌桶;10-第二电机;11-第二进料口;12-支撑杆;13- 刮板;14-第二转轴;15-搅拌叶片;16-第二搅拌杆;17-第二电加热丝;18-挤料桶;19- 螺旋轴;20-第三电机;21-出料口。1-pre-mixing barrel; 2-the first motor; 3-the first rotating shaft; 4-the first stirring rod; 5-the first feeding port; 6-the first electric heating wire; 7-connecting channel; 8-valve; 9-main mixing tank; 10-second motor; 11-second feed port; 12-support rod; 13-scraper; 14-second shaft; 15-stirring blade; 16-second stirring rod; The second electric heating wire; 18-extrusion barrel; 19-screw shaft; 20-the third motor; 21-discharge port.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
一种陶瓷原料发泡装置,包括预搅拌桶1、主搅拌桶9和挤料桶18;A foaming device for ceramic raw materials, comprising a pre-mixing barrel 1, a main mixing barrel 9 and an extruding barrel 18;
所述预搅拌桶1位于主搅拌桶9的上方,预搅拌桶1的底部通过连接通道7与主搅拌桶9的顶部连通,所述连接通道7上设有阀门8;所述预搅拌桶1的顶部设有第一进料口5,内部设有第一转轴3,所述第一转轴3穿出预搅拌桶1并与预搅拌桶1外部的第一电机2连接,第一转轴3上设有第一搅拌杆4,所述预搅拌桶1的侧壁内部埋设有第一电热丝6;所述主搅拌桶9的顶部设有第二进料口11,内部设有第二转轴14,所述第二转轴14穿出主搅拌桶9并与主搅拌桶9外部的第二电机10连接,第二转轴14上间隔设有搅拌叶片15和第二搅拌杆16,所述搅拌叶片15为菱形,所述第二转轴14上还设有支撑杆12,支撑杆12的端部设有与主搅拌桶9的内侧壁相贴合的刮板13,所述主搅拌桶9 的侧壁内部埋设有第二电热丝17;Described pre-mixing bucket 1 is positioned at the top of main mixing bucket 9, and the bottom of pre-mixing bucket 1 is communicated with the top of main mixing bucket 9 by connecting passage 7, and described connecting passage 7 is provided with valve 8; Described pre-mixing bucket 1 The top of the top is provided with a first feeding port 5, and the inside is provided with a first rotating shaft 3, and the first rotating shaft 3 passes through the pre-mixing barrel 1 and is connected with the first motor 2 outside the pre-mixing barrel 1, and the first rotating shaft 3 A first stirring rod 4 is provided, and a first heating wire 6 is embedded inside the side wall of the pre-mixing barrel 1; a second feeding port 11 is arranged on the top of the main mixing barrel 9, and a second rotating shaft 14 is arranged inside , the second rotating shaft 14 passes through the main mixing tank 9 and is connected with the second motor 10 outside the main mixing tank 9, and the second rotating shaft 14 is provided with stirring blades 15 and a second stirring rod 16 at intervals, and the stirring blades 15 It is diamond-shaped, and the second rotating shaft 14 is also provided with a support rod 12, and the end of the support rod 12 is provided with a scraper 13 that fits with the inner side wall of the main mixing tank 9, and the side wall of the main mixing tank 9 A second heating wire 17 is buried inside;
所述挤料桶18水平设置,且挤料桶18的一端与主搅拌桶9的下部相连通,挤料桶18内设有水平设置的螺旋轴19,螺旋轴19穿出挤料桶18的另一端并与外部的第三电机 20连接,挤料桶18下方靠近第三电机20的一端还设有出料口21。The extruding barrel 18 is arranged horizontally, and one end of the extruding barrel 18 communicates with the bottom of the main mixing barrel 9, and the extruding barrel 18 is provided with a horizontally arranged screw shaft 19, and the screw shaft 19 passes through the bottom of the extruding barrel 18. The other end is also connected with the third motor 20 outside, and the end near the third motor 20 under the extrusion barrel 18 is also provided with a discharge port 21 .
下面结合附图详细讲述该装置的运作过程:Describe the operation process of this device in detail below in conjunction with accompanying drawing:
使用时,将固态原料埃及湿黏土、长石、燧石、瓷土、球土、小苏打、苏打粉通过第一进料口5加入到预搅拌桶1中,通过第一电机1带动第一搅拌杆4将各原料搅拌均匀,同时通过第一电加热丝6对固态原料预热,搅拌后的固态原料通过连接通道7进入到主搅拌桶9内,再通过第二进料口11加入100℃开水,再在搅拌叶片15和第二搅拌杆 16的作用下进行搅拌,刮板13对主搅拌桶9内壁上的原料刮下,保证搅拌的全面,同时通过第二电加热丝17对桶内进行加热,提高桶内温度,促进原料发泡,直至成面团状,再通过第二进料口11加入氧化物添加物,继续搅拌,最后发泡后的产物在螺旋轴19的带动下进入挤料桶18,然后从出料口21中挤出。该装置首先将固态原料混合均匀再与液体混合,保证原料混合均匀,有利于原料发泡。When in use, solid raw materials such as Egyptian wet clay, feldspar, flint, china clay, ball clay, baking soda, and soda powder are added to the pre-mixing barrel 1 through the first feeding port 5, and the first stirring rod is driven by the first motor 1 4 Stir the raw materials evenly, and preheat the solid raw materials through the first electric heating wire 6 at the same time. The stirred solid raw materials enter the main mixing tank 9 through the connecting channel 7, and then add boiling water at 100°C through the second feeding port 11. , and then stir under the action of the stirring blade 15 and the second stirring rod 16, the scraper 13 scrapes off the raw materials on the inner wall of the main mixing barrel 9 to ensure that the stirring is comprehensive, and at the same time, the second electric heating wire 17 is used to carry out the stirring in the barrel. Heating to increase the temperature in the barrel to promote the foaming of the raw materials until they become doughy, then add oxide additives through the second feed port 11, continue stirring, and finally the foamed product enters the extruded material driven by the screw shaft 19 Barrel 18 is then extruded from discharge port 21. The device firstly mixes the solid raw materials evenly and then mixes them with the liquid to ensure that the raw materials are evenly mixed, which is beneficial to the foaming of the raw materials.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721883739.7U CN207929131U (en) | 2017-12-28 | 2017-12-28 | A kind of ceramic raw material foam device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721883739.7U CN207929131U (en) | 2017-12-28 | 2017-12-28 | A kind of ceramic raw material foam device |
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| CN207929131U true CN207929131U (en) | 2018-10-02 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109925949A (en) * | 2019-03-11 | 2019-06-25 | 中国地质大学(武汉) | A kind of solid-liquid mixed foaming device |
| CN112078076A (en) * | 2020-10-08 | 2020-12-15 | 王秀云 | High-efficient polyurethane foaming machine |
| CN114733382A (en) * | 2022-04-27 | 2022-07-12 | 南京铖联激光科技有限公司 | 3D prints and uses ceramic raw material agitating unit |
| CN119141763A (en) * | 2024-11-11 | 2024-12-17 | 福建大方睡眠科技股份有限公司 | Efficient foaming machine and method for preparing camellia oil polyurethane sponge product |
-
2017
- 2017-12-28 CN CN201721883739.7U patent/CN207929131U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109925949A (en) * | 2019-03-11 | 2019-06-25 | 中国地质大学(武汉) | A kind of solid-liquid mixed foaming device |
| CN112078076A (en) * | 2020-10-08 | 2020-12-15 | 王秀云 | High-efficient polyurethane foaming machine |
| CN114733382A (en) * | 2022-04-27 | 2022-07-12 | 南京铖联激光科技有限公司 | 3D prints and uses ceramic raw material agitating unit |
| CN119141763A (en) * | 2024-11-11 | 2024-12-17 | 福建大方睡眠科技股份有限公司 | Efficient foaming machine and method for preparing camellia oil polyurethane sponge product |
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