CN207923022U - A kind of rack cambered surface inspection tooling - Google Patents
A kind of rack cambered surface inspection tooling Download PDFInfo
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- CN207923022U CN207923022U CN201820051479.5U CN201820051479U CN207923022U CN 207923022 U CN207923022 U CN 207923022U CN 201820051479 U CN201820051479 U CN 201820051479U CN 207923022 U CN207923022 U CN 207923022U
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Abstract
本实用新型涉及一种齿条弧面检验工装,包括底座和表架,所述表架呈弧形并活动连接在底座的一侧,所述底座上设置有定位块,所述定位块和表架之间放置有待测齿条,所述定位块具有与待测齿条内侧壁相配合的弧形面,所述表架、定位块的弧形面以及待测齿条的弯曲方向相一致,所述表架上间隔设置有至少两个用于检测待测齿条弧面的检测表,本实用新型所述的齿条弧面检验工装,可以通过各检测表的差值,精确的测量出齿条弧面的变形量,进而判断齿条的优劣,是否满足使用需求。
The utility model relates to a rack arc surface inspection tool, which comprises a base and a watch frame. The watch frame is arc-shaped and movably connected to one side of the base. A positioning block is arranged on the base. The positioning block and the watch The rack to be tested is placed between the racks, the positioning block has an arc-shaped surface matching the inner wall of the rack to be tested, and the curved surface of the table frame, the positioning block, and the rack to be tested are consistent with the bending direction , there are at least two detection tables for detecting the arc surface of the rack to be tested at intervals on the table frame. The rack arc surface inspection tooling described in the utility model can accurately measure through the difference of each detection table The amount of deformation of the arc surface of the rack can be checked to judge whether the rack is good or bad and whether it meets the needs of use.
Description
技术领域technical field
本实用新型涉及弧面检测技术领域,特别涉及一种齿条弧面检验工装。The utility model relates to the technical field of arc surface detection, in particular to a rack arc surface inspection tool.
背景技术Background technique
齿条是与齿轮相配的一种条形零件,为适配生产需要,一些齿条被制成了弧形。The rack is a bar-shaped part that matches the gear. In order to meet the production needs, some racks are made into arcs.
弧形齿条在各个领域都有着广泛的应用,相对于直线型的齿条,弧形齿条采用了弧形设计,相对而言,齿条的连接配合往往是一个较为精密的过程,因此对弧度的精度要求往往很高,目前,通过目测或简单的量具来判断齿条的弧度,这种检测方式误差比较大,不适于高精度的要求,这就意味着一些产生微小形变、不满足使用要求的齿条,会流入市场,为产品安全和使用体验等埋下了隐患。此外,需要对齿条进行即时检测,这样会影响工作效率。Arc-shaped racks are widely used in various fields. Compared with linear racks, arc-shaped racks adopt an arc-shaped design. Relatively speaking, the connection and cooperation of racks is often a relatively precise process. Therefore, for The accuracy requirements of the radian are often very high. At present, the radian of the rack is judged by visual inspection or simple measuring tools. This detection method has relatively large errors and is not suitable for high-precision requirements. The required racks will flow into the market, burying hidden dangers for product safety and user experience. In addition, the rack needs to be detected in real time, which will affect the work efficiency.
因此,需要对现有的齿条弧面检验工装作进一步的改进。Therefore, it is necessary to further improve the existing inspection equipment for the arc surface of the rack.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种齿条弧面检验工装,以能够便捷、高效、精确检测齿条的弧面。In view of this, the utility model aims to provide a rack arc surface inspection tool, which can conveniently, efficiently and accurately detect the arc surface of the rack.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:
一种齿条弧面检验工装,包括底座和表架,所述表架呈弧形并活动连接在底座的一侧,所述底座上设置有定位块,所述定位块和表架之间放置有待测齿条,所述定位块具有与待测齿条内侧壁相配合的弧形面,所述表架、定位块的弧形面以及待测齿条的弯曲方向相一致,所述表架上间隔设置有至少两个用于检测待测齿条弧面的检测表。A rack arc surface inspection tool, including a base and a meter frame, the meter frame is arc-shaped and movably connected to one side of the base, a positioning block is arranged on the base, and a positioning block is placed between the positioning block and the meter frame There is a rack to be tested, the positioning block has an arcuate surface matched with the inner wall of the rack to be tested, the curved surface of the meter frame, the positioning block and the bending direction of the rack to be tested are consistent, the meter At least two detection tables for detecting the arc surface of the rack to be tested are arranged at intervals on the rack.
进一步的,所述表架包括有圆弧部以及分别位于圆弧部两端的连接部和按压部,所述底座上分别开设有能容置所述连接部的第一凹槽和容置按压部的第二凹槽。这样,便于表架下压,实现测量。Further, the watch frame includes a circular arc part and connecting parts and pressing parts respectively located at both ends of the circular arc part, and the base is respectively provided with a first groove capable of accommodating the connecting part and accommodating the pressing part the second groove. In this way, it is convenient for the table frame to be pressed down to realize measurement.
为便于检测表的安装,优选地,所述圆弧部上间隔开设有供所述检测表的测量杆插设的通孔,所述测量杆的测量头穿过该通孔并能与待测齿条的外侧壁相接触。In order to facilitate the installation of the test meter, preferably, the arc portion is separated from a through hole for the insertion of the measuring rod of the test meter, and the measuring head of the measuring rod passes through the through hole and can be connected with the measuring rod to be tested. The outer side walls of the rack are in contact.
进一步的,所述第一凹槽和连接部上对应开设有供转轴穿过的安装孔,所述转轴穿过安装孔将表架活动连接在所述底座上。Further, the first groove and the connecting portion are correspondingly provided with a mounting hole through which the rotating shaft passes, and the rotating shaft passes through the mounting hole to movably connect the watch frame to the base.
更好地,所述安装孔内容置有与所述转轴相适配的轴承。More preferably, a bearing suitable for the rotating shaft is arranged in the installation hole.
进一步的,所述定位块弧形面的两端具有与待测齿条相适配的固定齿。这样,便于齿条的安置和装配。Further, the two ends of the arc surface of the positioning block have fixed teeth adapted to the rack to be tested. In this way, the placement and assembly of the rack is facilitated.
进一步的,所述底座上还设置有限位挡块,所述限位挡块位于所述按压部的一侧,用以将待测齿条定位于所述限位挡块和连接部之间。这样,能够防止齿条向两侧滑动。Further, a limit stop is also provided on the base, and the limit stop is located on one side of the pressing part for positioning the rack to be tested between the limit stop and the connecting part. In this way, the rack can be prevented from sliding to both sides.
进一步的,所述底座上设置有第一挡块和第二挡块,所述第一挡块和第二挡块分别位于所述定位块的前后两侧,以用于限制待测齿条前后移动。这样能够防止齿条产生前后位移。Further, the base is provided with a first stopper and a second stopper, and the first stopper and the second stopper are respectively located on the front and rear sides of the positioning block, so as to limit the front and rear of the rack to be tested. move. This prevents the rack from moving back and forth.
进一步的,还包括有便于将检测表度数置零的调整块。Further, it also includes an adjustment block that is convenient for setting the degree of the test meter to zero.
进一步的,所述表架、定位块的弧形面以及待测齿条的弧度相一致,即为同心圆。Further, the curved surfaces of the meter frame, the positioning block and the rack to be tested are consistent, that is, they are concentric circles.
相对于现有技术,本实用新型所述的齿条弧面检验工装具有以下优势:Compared with the prior art, the rack arc inspection tool described in the utility model has the following advantages:
本实用新型所述的齿条弧面检验工装包括底座和表架,表架呈弧形并活动连接在底座的一侧,底座上设置有定位块,定位块和表架之间安装有待测齿条,表架、定位块的弧形面以及待测齿条的弯曲方向相一致,在表架上间隔设置有至少两个用于检测待测齿条弧面的检测表,采用这种多检测表的结构设计合理,可以通过各检测表的差值,精确的测量出齿条弧面的变形量,进而判断齿条的优劣,是否满足使用需求,测量便捷、高效、精确。The rack arc surface inspection tool described in the utility model includes a base and a table frame. The table frame is arc-shaped and is movably connected to one side of the base. A positioning block is arranged on the base. The rack, the arc surface of the table frame, the positioning block and the bending direction of the rack to be tested are consistent, and at least two detection tables for detecting the arc surface of the rack to be tested are arranged at intervals on the table frame. The structural design of the test table is reasonable, and the deformation of the arc surface of the rack can be accurately measured through the difference between the test tables, so as to judge the quality of the rack and whether it meets the needs of use. The measurement is convenient, efficient and accurate.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例所述的齿条弧面检验工装的结构示意图;Fig. 1 is a structural schematic diagram of the rack arc surface inspection tool described in the embodiment of the present invention;
图2为本实用新型实施例所述的齿条弧面检验工装的主视图;Fig. 2 is a front view of the rack arc surface inspection tool described in the embodiment of the present invention;
图3为本实用新型实施例所述的齿条弧面检验工装中底座的俯视图;Fig. 3 is a top view of the base of the rack arc inspection tool described in the embodiment of the present invention;
图4为图3沿A-A方向的剖视图;Fig. 4 is a sectional view along the A-A direction of Fig. 3;
图5为本实用新型实施例所述的齿条弧面检验工装中表架的结构示意图;Fig. 5 is a schematic structural view of the meter frame in the rack arc surface inspection tooling described in the embodiment of the present invention;
图6为本实用新型实施例所述的齿条弧面检验工装中定位块的结构示意图。Fig. 6 is a schematic structural view of the positioning block in the rack arc surface inspection tool according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-底座,11-第一凹槽,12-第二凹槽,13-第一挡块,14-第二挡块,2-表架,21-圆弧部,211-通孔,22-连接部,23-按压部,3-定位块,3a-弧形面,31-固定齿,4-检测表,41-测量杆,5-安装孔,6-限位挡块,7-待测齿条。1-base, 11-first groove, 12-second groove, 13-first stopper, 14-second stopper, 2-table frame, 21-arc part, 211-through hole, 22- Connecting part, 23-pressing part, 3-positioning block, 3a-arc surface, 31-fixed tooth, 4-detection table, 41-measurement rod, 5-installation hole, 6-limit stopper, 7-to-be-tested rack.
具体实施方式Detailed ways
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1至图6所示,本实施例的齿条弧面检验工装包括底座1和表架2,表架2呈弧形并活动连接在底座1的一侧,底座1上设置有定位块3,定位块3和表架2之间设置有待测齿条7,定位块3具有与待测齿条7内侧壁相配合的弧形面3a,该弧形面3a的两端具有与待测齿条7相适配的固定齿31。As shown in Figures 1 to 6, the inspection tooling for rack arc surface in this embodiment includes a base 1 and a watch frame 2, the watch frame 2 is arc-shaped and movably connected to one side of the base 1, and the base 1 is provided with a positioning block 3. A rack 7 to be tested is arranged between the positioning block 3 and the watch frame 2. The positioning block 3 has an arcuate surface 3a that matches the inner wall of the rack 7 to be tested. Both ends of the arcuate surface 3a have Measure the fixed tooth 31 that tooth bar 7 matches.
本实施例中,表架2、定位块3的弧形面3a以及待测齿条7的弯曲方向相一致,具体地,表架2、定位块3的弧形面3a以及待测齿条7的弧度相一致,即为同心圆,以保证检测结果的准确性,表架2上间隔设置有至少两个用于检测待测齿条7弧面的检测表4,在本实施例中,检测表4为三个百分表4,使用时可根据使用需求将百分表替换为千分表,并相应调整检测表4的数目,检测表4使用前,需要通过调整块将度数置零。In this embodiment, the curved surface 3a of the table frame 2, the positioning block 3 and the bending direction of the rack 7 to be tested are consistent. Specifically, the curved surface 3a of the table frame 2, the positioning block 3, and the rack 7 to be tested The radians are consistent, that is, concentric circles, to ensure the accuracy of the detection results, at least two detection tables 4 for detecting the arc surface of the rack 7 to be tested are arranged at intervals on the table frame 2, in this embodiment, the detection Table 4 is three dial gauges 4. When in use, the dial gauges can be replaced with dial gauges according to the usage requirements, and the number of detection gauges 4 should be adjusted accordingly. Before the detection gauge 4 is used, the degree needs to be set to zero through the adjustment block.
本实施例中的表架2具体包括有圆弧部21以及分别位于圆弧部21两端的连接部22和按压部23,底座1上分别开设有能容置连接部22的第一凹槽11和容置该按压部23的第二凹槽12,圆弧部21上间隔开设有供检测表4的测量杆41插设的通孔211,测量杆41的测量头穿过该通孔211并能与待测齿条7的外侧壁相接触,第一凹槽11和连接部22上对应开设有供转轴穿过的安装孔5,安装孔5内容置有与转轴相适配的轴承,本实施例中的轴承采用SF-0810无油轴承,转轴穿过安装孔5将表架2活动连接在底座1上。The watch frame 2 in this embodiment specifically includes a circular arc portion 21 and a connecting portion 22 and a pressing portion 23 respectively located at both ends of the circular arc portion 21, and the base 1 is respectively provided with first grooves 11 capable of accommodating the connecting portion 22 and the second groove 12 for accommodating the pressing portion 23, the circular arc portion 21 is spaced apart from a through hole 211 for inserting the measuring rod 41 of the test meter 4, and the measuring head of the measuring rod 41 passes through the through hole 211 and It can be in contact with the outer wall of the rack 7 to be tested. The first groove 11 and the connecting portion 22 are correspondingly provided with a mounting hole 5 for the shaft to pass through. The mounting hole 5 is equipped with a bearing that is compatible with the shaft. The bearing in the embodiment adopts SF-0810 oil-free bearing, and the rotating shaft passes through the mounting hole 5 to movably connect the watch frame 2 to the base 1 .
在本实施例中,底座1上还设置有限位挡块6,限位挡块6位于按压部23的一侧,用以将待测齿条7定位于限位挡块6和连接部22之间,同时,在本实施例中,底座1上设置有第一挡块13和第二挡块14,第一挡块13和第二挡块14分别位于定位块3的前后两侧,以用于限制待测齿条7前后移动。In this embodiment, a limit stopper 6 is also provided on the base 1, and the limit stopper 6 is located on one side of the pressing part 23 for positioning the rack 7 to be tested between the limit stopper 6 and the connecting part 22. At the same time, in this embodiment, the base 1 is provided with a first stopper 13 and a second stopper 14, the first stopper 13 and the second stopper 14 are respectively located on the front and rear sides of the positioning block 3 for use To limit the front and rear movement of the rack 7 to be tested.
使用时,首先通过定位块3支撑齿条下表面,通常情况下定位块3与齿条下表面会切合,可以有效固定齿条于工装上,若齿条的变形量较大则无法与定位块3切合,可初步快速的挑选辨认不合格齿条,然后通过与齿条为同心圆弧上的三个百分表测量来齿条上弧面的配合度,读取三个百分表上的读数,使用最大值与最小值取差值,差值可根据实际要求精度进行确定,百分表可将弧面轻微变形通过被测尺寸引起的测杆微小直线移动,经过齿轮传动放大,变为指针在刻度盘上的转动,从而读出被测尺寸的大小,因而检验精度相对于其他检测方式而言较高,调整块作用为检测前调整百分表读数至零的工具,且百分表可根据实际使用情况调整上下高度。When in use, the lower surface of the rack is first supported by the positioning block 3. Normally, the positioning block 3 will fit the lower surface of the rack, which can effectively fix the rack on the tooling. If the deformation of the rack is large, it cannot be aligned with the positioning block. 3 fit, can initially and quickly select and identify unqualified racks, and then measure the fit of the arc surface of the rack through three dial indicators on the concentric arc with the rack, and read the three dial indicators For the reading, the difference between the maximum value and the minimum value is used. The difference value can be determined according to the actual required accuracy. The dial indicator can change the slight deformation of the arc surface through the small linear movement of the measuring rod caused by the measured size, and through the gear transmission amplification, it becomes The pointer rotates on the dial to read the size of the measured size, so the inspection accuracy is higher than other inspection methods. The adjustment block is used as a tool to adjust the reading of the dial indicator to zero before inspection, and the dial indicator The upper and lower heights can be adjusted according to actual usage.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (10)
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| CN201820051479.5U CN207923022U (en) | 2018-01-12 | 2018-01-12 | A kind of rack cambered surface inspection tooling |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110500935A (en) * | 2019-08-29 | 2019-11-26 | 京东方科技集团股份有限公司 | Curvature detection device |
| CN112880527A (en) * | 2021-01-12 | 2021-06-01 | 齐鲁医药学院 | Full-radian detection device and method |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110500935A (en) * | 2019-08-29 | 2019-11-26 | 京东方科技集团股份有限公司 | Curvature detection device |
| CN112880527A (en) * | 2021-01-12 | 2021-06-01 | 齐鲁医药学院 | Full-radian detection device and method |
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