CN207920596U - Deep-sea oil gas water separation device - Google Patents
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Abstract
本实用新型公开了一种深海油气水分离装置,它包括气液分离器、油水分离器和缓冲罐,气液分离器包括气液入口、集液管和液相出口,集液管与集气管的入口端相连接,集气管与集液管之间设有数根相通的垂直支管,集气管的气相出口与缓冲罐相连通;油水分离器中油水入口通过变径管与油水分离段相连接,油水分离段尾端的油水出口与缓冲罐的入口端相连通;缓冲罐的尾部设有气相入口管,气相入口管的下方设有油室,油室的底端与油气出口管相连接;油气出口管一侧的罐体侧壁上设有水出口管,水出口管的尾端与下一级水回注系统相连接。本实用新型结构简单,内部不含活动构件,既降低了设备故障几率,又可长期应用于深水油气田的生产,从而节省维护费用。
The utility model discloses a deep-sea oil-gas-water separation device, which comprises a gas-liquid separator, an oil-water separator and a buffer tank. There are several connected vertical branch pipes between the gas collecting pipe and the liquid collecting pipe, and the gas phase outlet of the gas collecting pipe is connected with the buffer tank; the oil-water inlet of the oil-water separator is connected with the oil-water separation section through a reducing pipe, The oil-water outlet at the end of the oil-water separation section is connected to the inlet of the buffer tank; the tail of the buffer tank is provided with a gas phase inlet pipe, and an oil chamber is arranged below the gas phase inlet pipe, and the bottom of the oil chamber is connected with the oil-gas outlet pipe; the oil-gas outlet A water outlet pipe is arranged on the side wall of the tank body on one side of the pipe, and the tail end of the water outlet pipe is connected with the water reinjection system of the next stage. The utility model has a simple structure and does not contain movable components inside, which not only reduces the probability of equipment failure, but also can be used in the production of deep-water oil and gas fields for a long time, thereby saving maintenance costs.
Description
技术领域technical field
本实用新型涉及深海油气田开发技术领域,具体的说是一种深海油气水分离装置。The utility model relates to the technical field of deep sea oil and gas field development, in particular to a deep sea oil, gas and water separation device.
背景技术Background technique
基于水下分离系统的油气田开发方案已成为深水油气田开发的重要模式之一。通过海底气液分离,气体自然举升,液体通过电潜泵增压输送,可减小井口背压、提高采收率、加速油田生产,同时可有效避免水合物的生成;通过海底油气水分离和采出水回注,有效补充地层压力、提高采收率,使深水低储层压力油田开发得以实施,为水下生产系统的流动保障提供有力支持。The oil and gas field development scheme based on the underwater separation system has become one of the important models for the development of deep water oil and gas fields. Through the subsea gas-liquid separation, the gas is naturally lifted, and the liquid is pressurized and transported by the electric submersible pump, which can reduce the back pressure of the wellhead, increase the recovery rate, accelerate the production of the oil field, and effectively avoid the formation of hydrates; through the subsea oil, gas and water separation And produced water reinjection, effectively replenish formation pressure, improve recovery rate, enable the development of deep water and low reservoir pressure oilfields, and provide strong support for the flow guarantee of the underwater production system.
目前油田生产通常采用的常规采出液的原油处理流程为“自由水分离器+热化学分离器+电脱水器”的工艺。在自由水分离器中,利用油气水的密度差,进行自然重力沉降分离,分离后的原油乳化液,再进入热化学分离器进行二级热化学破乳和沉降,脱水30%以下,之后进入电脱水器中,利用高压电场对原油进一步破乳,从而使得原油中的水分进一步分离出来。这种处理工艺存在破乳剂使用量大、处理效率低、设备级数多以及能耗高等问题,尤其对于空间要求较高的海上油田而言,其处理效率低、占地面积大的问题更为突出,势必大大增加油田的开发成本。At present, the crude oil treatment process of conventional produced fluid commonly used in oilfield production is the process of "free water separator + thermochemical separator + electric dehydrator". In the free water separator, the density difference between oil, gas and water is used to carry out natural gravity sedimentation separation, and the separated crude oil emulsion enters the thermochemical separator for secondary thermochemical demulsification and sedimentation, dehydration below 30%, and then enters In the electric dehydrator, the high-voltage electric field is used to further demulsify the crude oil, so that the water in the crude oil is further separated. This treatment process has problems such as a large amount of demulsifier used, low treatment efficiency, many equipment stages, and high energy consumption. Especially for offshore oil fields with high space requirements, the problems of low treatment efficiency and large floor area are even more serious. Prominent, it is bound to greatly increase the development cost of the oil field.
近年来,我国浅水油气勘探开发技术取得了突破性进展,但深水油气田的开发技术仍较薄弱,特别是开发深水油气田的水下分离系统相关技术。因此,研制高效紧凑的深海油气水分离系统,对我国未来深水油气田的经济开发是十分及时和必要的。In recent years, my country's shallow water oil and gas exploration and development technology has made breakthroughs, but the development technology of deep water oil and gas fields is still relatively weak, especially the technology related to the underwater separation system for the development of deep water oil and gas fields. Therefore, it is very timely and necessary to develop an efficient and compact deep-sea oil-gas-water separation system for the economic development of my country's future deep-water oil and gas fields.
实用新型内容Utility model content
本实用新型的目的是提供一种深海油气水分离装置,能够在深海高外压环境下对井口采出液进行油气水分离,脱除采出水,从而降低井口背压,提高采收率,减小海上生产平台的水处理负荷。The purpose of this utility model is to provide a deep-sea oil-gas-water separation device, which can separate oil, gas and water from the wellhead production fluid in the deep sea high external pressure environment, remove the production water, thereby reducing the back pressure of the wellhead, increasing the recovery rate, reducing Water treatment loads for small offshore production platforms.
为实现上述目的,本实用新型所采取的技术方案为:In order to achieve the above object, the technical scheme adopted by the utility model is:
一种深海油气水分离装置,它包括气液分离器、油水分离器和缓冲罐,所述气液分离器包括依次连通的气液入口、集液管和液相出口,集液管的上方设有尾部向上倾斜的集气管,集液管的入口端与集气管的入口端相连接,集气管与集液管之间设有数根垂直支管,垂直支管的两端分别与集气管和集液管相连通,集气管尾部的气相出口通过管道与水平放置的缓冲罐尾部的气相入口管相连通;油水分离器包括油水入口和管径变大的油水分离段,油水入口通过变径管与油水分离段前端相连接,油水分离段为一侧直管段断开的回字形弯管,油水分离段尾端的油水出口与缓冲罐的入口端相连通;缓冲罐的尾部顶端设有贯穿罐体侧壁的气相入口管,气相入口管的下方设有油室,油室的底端与贯穿罐体侧壁的油气出口管相连接,油气出口管通过管线与水上生产设施相连接;油气出口管一侧的罐体侧壁上设有水出口管,水出口管的尾端与下一级水回注系统相连接。A deep-sea oil-gas-water separation device, which includes a gas-liquid separator, an oil-water separator and a buffer tank, the gas-liquid separator includes a gas-liquid inlet, a liquid collection pipe and a liquid phase outlet connected in sequence, and the top of the liquid collection pipe is arranged There is an air collecting pipe whose tail is inclined upwards. The inlet end of the liquid collecting pipe is connected with the inlet end of the air collecting pipe. Several vertical branch pipes are arranged between the air collecting pipe and the liquid collecting pipe. The gas phase outlet at the tail of the gas collection pipe is connected to the gas phase inlet pipe at the tail of the horizontally placed buffer tank through a pipe; the oil-water separator includes an oil-water inlet and an oil-water separation section with a larger pipe diameter, and the oil-water inlet is separated from oil and water through a variable diameter pipe The front end of the oil-water separation section is connected to each other, and the oil-water separation section is a back-shaped elbow with one side of the straight pipe section disconnected. The oil-water outlet at the end of the oil-water separation section is connected with the inlet end of the buffer tank; The gas phase inlet pipe is provided with an oil chamber below the gas phase inlet pipe. The bottom of the oil chamber is connected to the oil and gas outlet pipe that runs through the side wall of the tank. The oil and gas outlet pipe is connected to the water production facilities through pipelines; A water outlet pipe is arranged on the side wall of the tank body, and the tail end of the water outlet pipe is connected with the water reinjection system of the next stage.
优选的,所述集液管向下倾斜,液相出口的位置低于其入口端的位置。Preferably, the liquid collecting pipe is inclined downward, and the position of the outlet of the liquid phase is lower than that of the inlet end.
优选的,所述油水分离段的直管段的长度远大于集液管的长度。Preferably, the length of the straight pipe section of the oil-water separation section is much longer than the length of the liquid collecting pipe.
优选的,所述油室的顶端设有喇叭口,喇叭口的顶部位于缓冲罐中油水分界面的上方。Preferably, the top of the oil chamber is provided with a bell mouth, and the top of the bell mouth is located above the oil-water interface in the buffer tank.
本实用新型在使用时,开采出的油气水混合物通过气液入口进入,在集液管内形成气相和液相分层流,气相由垂直支管进入集气管,气相携带的液滴在垂直支管及集气管中聚结、沉降,并通过垂直支管回流至集液管中。分离出的气相通过相连通的气相出口和气相入口管进入缓冲罐中,分离出的液相及少量气相则通过相互连通的液相出口和油水入口,经过变径管减速后,在油水分离段进行油气水的分离。分离后的油气水通过油水出口进入缓冲罐中,在缓冲罐的罐体内,油气和水由于密度的不同,自然进行分层。底层的水由水出口管排出,通过调节下游回注水泵的转速,控制水出口管内的流量,进而控制缓冲罐内的油水的界位;中间层的油相达到油室的高度时,油相越过喇叭口边缘进入油室,并与缓冲罐罐体顶层以及气相入口管进入的气相进行混合,通过油气出口管一起排出缓冲罐,通过管线输送至水上生产设施进行加工处理。When the utility model is in use, the mined oil-gas-water mixture enters through the gas-liquid inlet, forming a stratified flow of the gas phase and the liquid phase in the liquid collecting pipe, and the gas phase enters the gas collecting pipe from the vertical branch pipe, and the liquid droplets carried by the gas phase flow between the vertical branch pipe and the collecting pipe. Coalesce in the air pipe, settle, and return to the liquid collection pipe through the vertical branch pipe. The separated gas phase enters the buffer tank through the connected gas phase outlet and gas phase inlet pipe, and the separated liquid phase and a small amount of gas phase pass through the interconnected liquid phase outlet and oil-water inlet. Separation of oil, gas and water. The separated oil, gas and water enter the buffer tank through the oil and water outlet, and in the tank of the buffer tank, the oil, gas and water are naturally stratified due to the difference in density. The water in the bottom layer is discharged from the water outlet pipe, and the flow in the water outlet pipe is controlled by adjusting the speed of the downstream reinjection water pump, thereby controlling the oil-water boundary in the buffer tank; when the oil phase in the middle layer reaches the height of the oil chamber, the oil phase It enters the oil chamber over the edge of the bell mouth, and mixes with the gas phase entering the top layer of the buffer tank and the gas phase inlet pipe, and is discharged out of the buffer tank through the oil and gas outlet pipe, and is transported to the water production facility through the pipeline for processing.
本实用新型的有益效果为:The beneficial effects of the utility model are:
(1)本实用新型中气液分离器采用复合T形管结构,油水分离器采用回字形管道结构,有效的减小了分离装置的直径,大大提高了整个分离装置的承压能力,能够适应深海的高外压环境;(1) The gas-liquid separator in this utility model adopts a composite T-shaped pipe structure, and the oil-water separator adopts a back-shaped pipe structure, which effectively reduces the diameter of the separation device, greatly improves the pressure bearing capacity of the entire separation device, and can adapt to High external pressure environment in the deep sea;
(2)本实用新型将深海井口油气水混合物进行分离,分离出的油、气再次混合后通过管线输送至水上生产设施,分离出的水进入下一级水回注系统,减小海上生产平台的水处理负荷,维持储层压力,使高含水、低储层压力的油气田开采得以实施;(2) The utility model separates the oil-gas-water mixture at the deep-sea wellhead, and the separated oil and gas are mixed again and then transported to the above-water production facilities through pipelines, and the separated water enters the next-level water reinjection system, reducing the number of offshore production platforms. The water treatment load can maintain the reservoir pressure, so that the oil and gas fields with high water cut and low reservoir pressure can be exploited;
(3)本实用新型结构简单,内部不含活动构件,既降低了设备故障几率,又可长期应用于深水油气田的生产,从而节省维护费用。(3) The utility model has a simple structure and does not contain movable components inside, which not only reduces the probability of equipment failure, but also can be used in the production of deep-water oil and gas fields for a long time, thereby saving maintenance costs.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1中气液分离器的结构示意图;Fig. 2 is the structural representation of gas-liquid separator among Fig. 1;
图3是图1中油水分离器的结构示意图;Fig. 3 is the structural representation of oil-water separator among Fig. 1;
图4是图1中缓冲罐的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the buffer tank in Fig. 1;
图中:1、气液分离器,101、气液入口,102、集液管,103、集气管,104、垂直支管,105、气相出口,106、液相出口,2、油水分离器,201、油水入口,202、变径管,203、油水分离段,204、油水出口,3、缓冲罐,4、油室,5、油气出口管,6、水出口管,7、气相入口管。Among the figure: 1, gas-liquid separator, 101, gas-liquid inlet, 102, liquid collecting pipe, 103, gas collecting pipe, 104, vertical branch pipe, 105, gas phase outlet, 106, liquid phase outlet, 2, oil-water separator, 201 , oil-water inlet, 202, reducing pipe, 203, oil-water separation section, 204, oil-water outlet, 3, buffer tank, 4, oil chamber, 5, oil and gas outlet pipe, 6, water outlet pipe, 7, gas phase inlet pipe.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1至图4所示的一种深海油气水分离装置,它包括气液分离器1、油水分离器2和缓冲罐3,气液分离器1包括依次连通的气液入口101、集液管102和液相出口106,集液管102向下倾斜,液相出口106的位置低于其入口端的位置。集液管102的上方设有尾部向上倾斜的集气管103,集液管102的入口端与集气管103的入口端相连接,集气管103与集液管102之间设有数根垂直支管104,垂直支管104的两端分别与集气管103和集液管102相连通,集气管103尾部的气相出口105通过管道与水平放置的缓冲罐3尾部的气相入口管7相连通;油水分离器2包括油水入口201和管径变大的油水分离段203,油水入口201通过变径管202与油水分离段203前端相连接,油水分离段203为一侧直管段断开的回字形弯管,油水分离段203的直管段的长度远大于集液管102的长度。油水分离段203尾端的油水出口204与缓冲罐3的入口端相连通;缓冲罐3的尾部顶端设有贯穿罐体侧壁的气相入口管7,气相入口管7的下方设有油室4,油室4的底端与贯穿罐体侧壁的油气出口管5相连接,油气出口管5通过管线与水上生产设施相连接;油气出口管5一侧的罐体侧壁上设有水出口管6,水出口管6的尾端与下一级水回注系统相连接。A deep-sea oil-gas-water separation device as shown in Figures 1 to 4, it includes a gas-liquid separator 1, an oil-water separator 2, and a buffer tank 3, and the gas-liquid separator 1 includes a gas-liquid inlet 101 connected in sequence, a liquid collection The pipe 102 and the liquid phase outlet 106, the liquid collection pipe 102 is inclined downward, and the position of the liquid phase outlet 106 is lower than the position of its inlet end. The top of the liquid collecting pipe 102 is provided with a gas collecting pipe 103 whose tail is inclined upward, the inlet end of the liquid collecting pipe 102 is connected with the inlet end of the gas collecting pipe 103, and several vertical branch pipes 104 are arranged between the gas collecting pipe 103 and the liquid collecting pipe 102. The two ends of the vertical branch pipe 104 communicate with the gas collector 103 and the liquid collector 102 respectively, and the gas phase outlet 105 at the tail of the gas collector 103 communicates with the gas phase inlet pipe 7 at the rear of the buffer tank 3 placed horizontally through a pipeline; the oil-water separator 2 includes The oil-water inlet 201 and the oil-water separation section 203 with a larger pipe diameter, the oil-water inlet 201 is connected to the front end of the oil-water separation section 203 through the reducing pipe 202, the oil-water separation section 203 is a back-shaped elbow with one straight pipe section disconnected, and the oil-water separation The length of the straight pipe section of section 203 is much longer than the length of liquid collecting pipe 102 . The oil-water outlet 204 at the tail end of the oil-water separation section 203 communicates with the inlet end of the buffer tank 3; the tail top of the buffer tank 3 is provided with a gas phase inlet pipe 7 that runs through the side wall of the tank body, and an oil chamber 4 is arranged below the gas phase inlet pipe 7. The bottom of the oil chamber 4 is connected to the oil and gas outlet pipe 5 that runs through the side wall of the tank body, and the oil and gas outlet pipe 5 is connected to the water production facility through pipelines; the side wall of the tank body on the side of the oil and gas outlet pipe 5 is provided with a water outlet pipe 6. The tail end of the water outlet pipe 6 is connected to the water reinjection system of the next stage.
本实用新型在使用时,开采出的油气水混合物通过气液入口101进入,在集液管102内形成气相和液相分层流,气相由垂直支管104进入集气管103,气相携带的液滴在垂直支管104及集气管103中聚结、沉降,并通过垂直支管104回流至集液管102中。分离出的气相通过相连通的气相出口105和气相入口管7进入缓冲罐3中,分离出的液相及少量气相则通过相互连通的液相出口106和油水入口201,经过变径管202减速后,在油水分离段203进行油气水的分离。分离后的油气水通过油水出口204进入缓冲罐3中,在缓冲罐3的罐体内,油气和水由于密度的不同,自然进行分层。底层的水由水出口管6排出,通过调节下游回注水泵的转速,控制水出口管6内的流量,进而控制缓冲罐3内的油水的界位;中间层的油相达到油室4的高度时,油相越过喇叭口边缘进入油室4,并与缓冲罐罐体顶层以及气相入口管进入的气相进行混合,通过油气出口管5一起排出缓冲罐,通过管线输送至水上生产设施进行加工处理。When the utility model is in use, the mined oil-gas-water mixture enters through the gas-liquid inlet 101, forming a stratified flow of the gas phase and the liquid phase in the liquid collection pipe 102, and the gas phase enters the gas collection pipe 103 from the vertical branch pipe 104, and the liquid droplets carried by the gas phase Coalesce and settle in the vertical branch pipe 104 and the gas collecting pipe 103, and flow back into the liquid collecting pipe 102 through the vertical branch pipe 104. The separated gas phase enters the buffer tank 3 through the connected gas phase outlet 105 and the gas phase inlet pipe 7, and the separated liquid phase and a small amount of gas phase pass through the interconnected liquid phase outlet 106 and the oil-water inlet 201, and are decelerated through the reducing pipe 202. Afterwards, oil, gas and water are separated in the oil-water separation section 203. The separated oil, gas and water enter the buffer tank 3 through the oil and water outlet 204, and in the tank body of the buffer tank 3, the oil, gas and water are naturally stratified due to the difference in density. The water in the bottom layer is discharged from the water outlet pipe 6, and the flow in the water outlet pipe 6 is controlled by adjusting the speed of the downstream refilling water pump, thereby controlling the oil-water boundary in the buffer tank 3; the oil phase in the middle layer reaches the oil chamber 4 At high altitude, the oil phase crosses the edge of the bell mouth and enters the oil chamber 4, and mixes with the gas phase entering the top layer of the buffer tank and the gas phase inlet pipe, and is discharged from the buffer tank through the oil and gas outlet pipe 5, and is transported to the water production facility for processing through the pipeline deal with.
本实用新型中气液分离器1采用复合T形管结构,油水分离器2采用回字形管道结构,有效的减小了分离装置的直径,大大提高了整个分离装置的承压能力,能够适应深海的高外压环境。本实用新型结构简单,内部不含活动构件,既降低了设备故障几率,又可长期应用于深水油气田的生产,从而节省维护费用。In the utility model, the gas-liquid separator 1 adopts a compound T-shaped pipe structure, and the oil-water separator 2 adopts a back-shaped pipe structure, which effectively reduces the diameter of the separation device, greatly improves the pressure bearing capacity of the entire separation device, and can adapt to deep sea high external pressure environment. The utility model has a simple structure and does not contain movable components inside, which not only reduces the probability of equipment failure, but also can be used in the production of deep-water oil and gas fields for a long time, thereby saving maintenance costs.
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|---|---|---|---|---|
| CN108150148A (en) * | 2018-02-02 | 2018-06-12 | 兰州兰石集团有限公司 | Deep-sea oil gas water separation device |
| CN117108263A (en) * | 2023-09-21 | 2023-11-24 | 中海石油(中国)有限公司 | A high gas content deep water underwater oil, gas, water and sand separation system and method |
-
2018
- 2018-02-02 CN CN201820186681.9U patent/CN207920596U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108150148A (en) * | 2018-02-02 | 2018-06-12 | 兰州兰石集团有限公司 | Deep-sea oil gas water separation device |
| CN117108263A (en) * | 2023-09-21 | 2023-11-24 | 中海石油(中国)有限公司 | A high gas content deep water underwater oil, gas, water and sand separation system and method |
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