CN207919385U - Reinforced composite material foam sandwich cylinder/column mixed connection structure - Google Patents
Reinforced composite material foam sandwich cylinder/column mixed connection structure Download PDFInfo
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- CN207919385U CN207919385U CN201820160596.5U CN201820160596U CN207919385U CN 207919385 U CN207919385 U CN 207919385U CN 201820160596 U CN201820160596 U CN 201820160596U CN 207919385 U CN207919385 U CN 207919385U
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- 239000006260 foam Substances 0.000 title claims abstract description 54
- 239000011208 reinforced composite material Substances 0.000 title claims abstract description 15
- 239000002131 composite material Substances 0.000 claims abstract description 76
- 238000009434 installation Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 5
- 230000002708 enhancing effect Effects 0.000 claims 3
- 238000004804 winding Methods 0.000 claims 1
- 239000002023 wood Substances 0.000 claims 1
- 239000012792 core layer Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 230000002787 reinforcement Effects 0.000 description 18
- 238000000034 method Methods 0.000 description 8
- 239000010410 layer Substances 0.000 description 7
- 230000003014 reinforcing effect Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 2
- 239000006261 foam material Substances 0.000 description 2
- FIKAKWIAUPDISJ-UHFFFAOYSA-L paraquat dichloride Chemical compound [Cl-].[Cl-].C1=C[N+](C)=CC=C1C1=CC=[N+](C)C=C1 FIKAKWIAUPDISJ-UHFFFAOYSA-L 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种加筋复合材料泡沫夹芯筒/柱混合连接结构,包括至少两个相连接的复合材料夹芯筒,复合材料泡沫夹芯筒包括圆柱形的筒体,筒体的两端部分别设有圆环形的复合材料法兰盘,复合材料法兰盘与筒体的夹角处设有泡沫夹芯肋,复合材料法兰盘的两侧外端面粘结有端部增强帽;复合材料泡沫夹芯筒之间采用螺栓通过安装孔连接固定;筒体为空心圆柱形结构,筒体包括内蒙皮和外蒙皮,以及设置在内蒙皮与外蒙皮之间的泡沫芯层;本实用新型将材料、结构形式与快速拼装作为一个相互影响的整体,提供一种轻质、运输方便、快速拼装架设的混合连接方式。
The utility model discloses a reinforced composite material foam sandwich tube/column hybrid connection structure, which comprises at least two connected composite material sandwich tubes, the composite material foam sandwich tube includes a cylindrical cylinder body, and The two ends are respectively provided with annular composite material flanges, and the angle between the composite material flange and the cylinder is provided with foam sandwich ribs, and the outer end surfaces of both sides of the composite material flange are bonded with end parts. Reinforced cap; the composite foam sandwich tubes are connected and fixed by bolts through the installation holes; the tube body is a hollow cylindrical structure, and the tube body includes inner skin and outer skin, and foam arranged between the inner skin and the outer skin Core layer; the utility model takes material, structural form and rapid assembly as a whole that interacts with each other, and provides a hybrid connection mode that is lightweight, convenient for transportation, and rapid assembly and erection.
Description
技术领域technical field
本实用新型属于新材料新结构及组合结构领域,特别是一种加筋复合材料泡沫夹芯筒/柱混合连接结构。The utility model belongs to the field of new materials, new structures and combined structures, in particular to a foam sandwich cylinder/column mixed connection structure of reinforced composite material.
背景技术Background technique
我国自然灾害颇多严重制约着现有桥梁的安全,影响交通顺畅和人民财产安全。由于自然灾害的影响,桥梁存在局部破坏导致承载力不足,通常采用传统贝雷梁柱或桁架结构对其进行加固或抢修支护。而传统支护构件多为钢材,由于质量、体积等原因难以方便、快捷的运至施工现场,复合材料作为一种轻质高强材料越来越多的应用于土木工程中的大承载力构件。为了获取大承载力筒柱结构,往往需要提高径厚比,此举会导致筒柱结构获得大承载能力的同时产生局部屈曲从而限制承载力的发挥。针对李峰副教授课题组提出的一种具有高承载力和抗局部屈曲能力的加筋复合材料泡沫夹芯筒,设计了一种混合连接方式。Many natural disasters in our country seriously restrict the safety of existing bridges, affecting the smooth traffic and the safety of people's property. Due to the impact of natural disasters, bridges are partially damaged resulting in insufficient bearing capacity, and traditional Bailey beam-column or truss structures are usually used for reinforcement or emergency repair support. However, most of the traditional support components are made of steel, which are difficult to transport to the construction site conveniently and quickly due to reasons such as quality and volume. Composite materials, as a light-weight and high-strength material, are increasingly used in large-bearing components in civil engineering. In order to obtain a cylindrical column structure with a large bearing capacity, it is often necessary to increase the diameter-thickness ratio, which will lead to local buckling of the cylindrical column structure while obtaining a large bearing capacity, thereby limiting the bearing capacity. A hybrid connection method was designed for a reinforced composite foam sandwich tube with high bearing capacity and local buckling resistance proposed by Associate Professor Li Feng's research group.
鉴于法兰盘-螺栓-环筒(柱)泡沫夹芯肋-端部增强帽组合而成的的混合连接方式结构传力机理较为明确、传力路径相对单一,是一种承载效率较高的连接方式,满足其用于抢修支护中便于运输及快速拼装架设的需求。In view of the combination of flange plate-bolt-ring tube (column) foam sandwich rib-end reinforcement cap, the structural force transmission mechanism is relatively clear, and the force transmission path is relatively single, which is a kind of high load-bearing efficiency. The connection method meets the needs of easy transportation and quick assembly and erection in emergency repair support.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,克服现有技术的缺点,提供一种加筋复合材料泡沫夹芯筒/柱混合连接结构,本实用新型结构将材料、结构形式与快速拼装作为一个相互影响的整体,提供一种轻质、运输方便、快速拼装架设的混合连接方式。The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a reinforced composite material foam sandwich tube/column hybrid connection structure. As a whole, it provides a hybrid connection method that is lightweight, easy to transport, and quickly assembled and erected.
为了解决以上技术问题,本实用新型提供一种加筋复合材料泡沫夹芯筒/柱混合连接结构,包括至少两个相连接的复合材料夹芯筒,复合材料夹芯筒包括圆柱形的筒体,筒体的两端部分别设有圆环形的复合材料法兰盘,复合材料法兰盘与筒体的夹角处设有泡沫夹芯肋,复合材料法兰盘的两侧外端面粘结有端部增强帽;In order to solve the above technical problems, the utility model provides a reinforced composite foam sandwich tube/column hybrid connection structure, which includes at least two connected composite material sandwich tubes, and the composite material sandwich tube includes a cylindrical cylinder body , the two ends of the cylinder are respectively provided with annular composite material flanges, and the angle between the composite material flange and the cylinder is provided with foam sandwich ribs, and the outer end surfaces of both sides of the composite material flange are glued Knots with reinforced caps at the ends;
端部增强帽与复合材料法兰盘大小形状相同,且端部增强帽与复合材料法兰盘的对应位置处设有若干相同的安装孔;复合材料夹芯筒之间采用螺栓通过安装孔连接固定;The size and shape of the end reinforcement cap and the composite material flange are the same, and there are several same installation holes at the corresponding positions of the end reinforcement cap and the composite material flange; the composite sandwich tubes are connected by bolts through the installation holes fixed;
筒体为空心圆柱形结构,筒体包括内蒙皮和外蒙皮,以及设置在内蒙皮与外蒙皮之间的泡沫芯层。The cylinder body is a hollow cylindrical structure, and the cylinder body includes an inner skin and an outer skin, and a foam core layer arranged between the inner skin and the outer skin.
本实用新型进一步限定的技术方案是:The technical scheme that the utility model is further limited is:
前述复合材料法兰盘由筒体内蒙皮以及缠绕在筒体端部外部的若干层纤维布沿径向向外翻边所得。The aforementioned composite material flange is obtained by flanging radially outwards from the inner skin of the cylinder and several layers of fiber cloth wound outside the end of the cylinder.
前述泡沫夹芯肋为若干个直角三角体绕筒体端部排列拼组而成的锥形环带,并沿其坡面环向缠绕若干层纤维布。The aforementioned foam sandwich rib is a tapered ring formed by arranging and assembling several right-angled triangles around the end of the cylinder, and several layers of fiber cloth are wound around the slope surface.
前述端部增强帽为金属制成,通过树脂胶粘结在复合材料法兰盘的外侧端面上。The aforementioned end reinforcing cap is made of metal, and is bonded to the outer end face of the composite material flange by resin glue.
前述复合材料夹芯筒每一端的安装孔数量为6个。The number of mounting holes at each end of the aforementioned composite material sandwich tube is 6.
前述复合材料泡沫夹芯筒的端部增强帽的厚度小于与之粘结的复合材料法兰盘的厚度。The thickness of the reinforcing cap at the end of the aforementioned composite foam sandwich tube is smaller than the thickness of the composite flange plate bonded thereto.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型公开了一种加筋复合材料泡沫夹芯筒/柱混合连接结构,由至少两组复合材料法兰盘、金属制螺栓、泡沫夹芯肋、金属制端部增强帽组成;两个复合材料法兰盘由筒体的内蒙皮及包裹在筒体端部外部的纤维布在端部沿径向向外翻边所得;泡沫夹芯肋是由若干个直角三角体及缠绕在三角体坡面的纤维布组成;端部增强帽轴向端及径向端分别与筒体内壁和复合材料法兰盘通过树脂胶连为一体;螺栓通过复合材料法兰盘及端部增强帽预留同轴线孔将筒体连接为一体。本实用新型设计的轻质加筋复合材料泡沫夹芯筒/柱通过法兰盘-加强肋-端部增强帽-螺栓进行组合拼装成柱体结构,使其运输、拼装与架设快捷方便,满足其作为应急抢修支护时的需求。The utility model discloses a reinforced composite material foam sandwich cylinder/column mixed connection structure, which is composed of at least two groups of composite material flanges, metal bolts, foam sandwich ribs and metal end reinforcement caps; two The composite material flange is obtained by flanging the inner skin of the cylinder and the fiber cloth wrapped outside the end of the cylinder radially outward at the end; the foam sandwich rib is made of several right-angled triangles and wrapped around the triangle The slope surface is composed of fiber cloth; the axial end and radial end of the end reinforcement cap are respectively connected with the inner wall of the cylinder and the composite material flange through resin glue; the bolts are reserved through the composite material flange and the end reinforcement cap. The coaxial hole connects the barrel as a whole. The lightweight reinforced composite material foam sandwich tube/column designed by the utility model is combined and assembled into a column structure through a flange plate-reinforcing rib-end reinforcing cap-bolt, so that its transportation, assembly and erection are quick and convenient, meeting the requirements It is used as an emergency repair support.
本实用新型产品采用与加筋复合材料泡沫夹芯筒/柱一体成型的复合材料法兰盘结构构型,其中每个复合材料法兰盘通过筒/柱内蒙皮及包裹在其端部外部的纤维布外翻而成。这种形式使筒/柱在对接时传力路径明确。同时,本产品通过环筒/柱端部拼组的泡沫三角体及外包三角体的若干层纤维布与筒/柱为一体化成型,提高了筒/柱连接节点强度,增强了筒/柱偏心受压承载能力。本产品还在加筋复合材料泡沫夹芯筒/柱连接部位采用金属增强帽,这种方式可对复合材料法兰盘及筒/柱端部及复合材料法兰盘进行补强,避免连接部位过早破坏而降低承载能力。本产品采用若干个螺栓通过筒/柱端部复合材料法兰盘进行快速拼装连接,其连接部位可靠性强,连接简便,单人即可完成不同长度需求下筒/柱的拼装、与撤收。The product of the utility model adopts a composite material flange structure integrally formed with a reinforced composite material foam sandwich tube/column, wherein each composite material flange passes through the tube/column inner skin and is wrapped outside its end. Fiber cloth is turned inside out. This form makes the force transmission path clear when the cylinder/column is docked. At the same time, this product is integrated with the cylinder/column through the foam triangle assembled at the end of the cylinder/column and several layers of fiber cloth surrounding the triangle, which improves the joint strength of the cylinder/column and enhances the eccentricity of the cylinder/column. Compressive bearing capacity. This product also uses a metal reinforcement cap at the joint of the reinforced composite foam sandwich tube/column. This method can reinforce the composite material flange, the end of the tube/column and the composite material flange, and avoid the joint parts. Premature failure reduces the load carrying capacity. This product uses several bolts to quickly assemble and connect through the composite material flange at the end of the cylinder/column. .
附图说明Description of drawings
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为筒体的结构示意图;Fig. 2 is the structural representation of cylinder;
图3为泡沫夹芯肋的结构示意图;Fig. 3 is the structural representation of foam sandwich rib;
其中,1-复合材料法兰盘,2-泡沫夹芯肋,201-纤维布,202-直角三角体,3-端部增强帽,4-螺栓,5-筒体,501-内蒙皮,502-外蒙皮,503-泡沫芯层。Among them, 1-composite material flange, 2-foam sandwich rib, 201-fiber cloth, 202-right angle triangle, 3-end reinforcement cap, 4-bolt, 5-cylinder, 501-inner skin, 502 - Outer skin, 503 - Foam core.
具体实施方式Detailed ways
实施例1Example 1
本实施例提供一种加筋复合材料泡沫夹芯筒/柱混合连接结构,结构如图1所示,包括至少两个相连接的复合材料泡沫夹芯筒,复合材料泡沫夹芯筒包括圆柱形的筒体5,筒体5的两端部分别设有圆环形的复合材料法兰盘1,复合材料法兰盘1与筒体5的夹角处设有泡沫夹芯肋2,复合材料法兰盘1的两侧外端面粘结有端部增强帽3;端部增强帽3与复合材料法兰盘1大小形状相同,且端部增强帽3与复合材料法兰盘1的对应位置处设有若干相同的安装孔;复合材料泡沫夹芯筒之间采用螺栓4通过安装孔连接固定;筒体5为空心圆柱形结构,筒体5包括内蒙皮501和外蒙皮502,以及设置在内蒙皮501与外蒙皮502之间的泡沫芯层503。This embodiment provides a reinforced composite foam sandwich tube/column hybrid connection structure, as shown in Figure 1, including at least two connected composite foam sandwich tubes, the composite foam sandwich tube includes a cylindrical The cylindrical body 5, the two ends of the cylindrical body 5 are respectively provided with annular composite material flanges 1, and the angle between the composite material flange plate 1 and the cylindrical body 5 is provided with a foam sandwich rib 2, and the composite material End reinforcement caps 3 are bonded to the outer end surfaces of both sides of the flange 1; the end reinforcement cap 3 is the same size and shape as the composite material flange 1, and the corresponding position of the end reinforcement cap 3 and the composite material flange 1 There are several identical installation holes; the composite foam sandwich tubes are connected and fixed by bolts 4 through the installation holes; the cylinder body 5 is a hollow cylindrical structure, and the cylinder body 5 includes an inner skin 501 and an outer skin 502, as well as setting Foam core layer 503 between inner skin 501 and outer skin 502 .
如图2和3所示,前述复合材料法兰盘1由筒体5的内蒙皮及缠绕在筒体5端部外部的若干层纤维布201沿径向向外翻边所得。前述泡沫夹芯肋2为若干个泡沫材质的直角三角体202绕筒体5端部排列拼组而成的锥形环带,并沿其坡面环向缠绕若干层纤维布201。前述端部增强帽3为金属制成,通过树脂胶粘结在复合材料法兰盘1的外侧端面上。依据实际设计计算得到具体的安装孔数量,前述复合材料泡沫夹芯筒每一端的安装孔数量为6个。前述用于连接其他复合材料泡沫夹芯筒的端部增强帽的厚度小于与其粘结的复合材料法兰盘。As shown in Figures 2 and 3, the aforementioned composite material flange 1 is obtained by radially outward flanging the inner skin of the cylinder body 5 and several layers of fiber cloth 201 wound outside the end of the cylinder body 5 . The aforementioned foam sandwich rib 2 is a tapered ring formed by arranging and assembling several right-angled triangles 202 of foam material around the end of the cylinder body 5 , and several layers of fiber cloth 201 are wound around the slope surface. The aforementioned end reinforcing cap 3 is made of metal, and is bonded to the outer end surface of the composite material flange 1 by resin glue. The specific number of mounting holes is calculated based on the actual design, and the number of mounting holes at each end of the aforementioned composite foam sandwich tube is 6. The thickness of the end reinforcement cap used to connect other composite material foam sandwich tubes is smaller than the composite material flange plate bonded thereto.
制备和安装方法如下:The preparation and installation methods are as follows:
首先,裁剪符合筒体5尺寸及复合材料法兰盘1尺寸要求的泡沫芯层503、内蒙皮501和外蒙皮502,包括包裹筒体5端部及泡沫夹芯肋的直角三角体202的纤维布201;将两端长于筒柱高度内蒙皮501及包裹在筒体5端部外部的纤维布201沿筒体5端部径向向外翻边得到复合材料法兰盘1;接着切割尺寸符合要求的泡沫材质的直角三角体202,将其拼装成环筒体5端部的环状锥形肋,并包裹若干层纤维布,纤维布两端也分别与筒体5外壁和复材法兰盘相叠合,然后采用真空辅助树脂导入工艺将筒体5及接头一体化制备成型;接着定制与筒体5内径相同及翻边复材法兰盘尺寸相同的金属制端部增强帽3,然后在径向端下表面及轴向端外表面涂抹树脂与一体化成型的筒体5-接头结合为整体;最后在金属制端部增强帽3及复合材料法兰盘1上打出若干同轴线孔,并用金属螺栓4将筒体5两两连为一体。First, cut the foam core layer 503, the inner skin 501 and the outer skin 502 that meet the requirements of the size of the cylinder 5 and the size of the composite material flange 1, including the right-angled triangle 202 that wraps the end of the cylinder 5 and the foam sandwich ribs. Fiber cloth 201; the two ends are longer than the cylinder column height inner skin 501 and the fiber cloth 201 wrapped outside the end of the cylinder 5 is flanged radially outward along the end of the cylinder 5 to obtain a composite material flange 1; then cut to size The right-angled triangle 202 of foam material that meets the requirements is assembled into an annular conical rib at the end of the ring cylinder 5, and wrapped with several layers of fiber cloth, and the two ends of the fiber cloth are also connected to the outer wall of the cylinder 5 and the composite material The blue plates are superimposed, and then the cylinder body 5 and the joint are integrally prepared by vacuum-assisted resin introduction process; then the metal end reinforcement cap 3 with the same inner diameter as the cylinder body 5 and the same size as the flanging composite flange plate is customized , and then smear resin on the lower surface of the radial end and the outer surface of the axial end to combine with the integrally formed cylinder 5-joint as a whole; finally punch a number of same metal end reinforcement caps 3 and composite material flanges 1 Axis hole, and use metal bolt 4 to connect cylinder 5 two by two into one.
本实施例公开了一种加筋复合材料泡沫夹芯筒/柱混合连接结构,由至少两组复合材料法兰盘、金属制螺栓、泡沫夹芯肋、金属制端部增强帽组成;两个复合材料法兰盘由筒体的内外蒙皮及包裹在筒端部外部的纤维布在端部沿径向向外翻边所得;泡沫夹芯肋是由若干个直角三角体及缠绕在三角体坡面的纤维布组成;端部增强帽轴向端及径向端分别与筒体内壁和复合材料法兰盘通过树脂胶连为一体;螺栓通过复合材料法兰盘及端部增强帽预留同轴线孔将筒体连接为一体。本实施例设计的轻质加筋复合材料泡沫夹芯筒/柱通过法兰盘-加强肋-端部增强帽-螺栓进行组合拼装成柱体结构,使其运输、拼装与架设快捷方便,满足其作为应急抢修支护时的需求。This embodiment discloses a reinforced composite material foam sandwich cylinder/column hybrid connection structure, which is composed of at least two sets of composite material flanges, metal bolts, foam sandwich ribs, and metal end reinforcing caps; two The composite material flange is obtained by turning the inner and outer skins of the cylinder body and the fiber cloth wrapped outside the end of the cylinder radially outward at the end; the foam sandwich rib is made of several right-angled triangles and wrapped around the triangles. The slope surface is composed of fiber cloth; the axial end and radial end of the end reinforcement cap are respectively connected with the inner wall of the cylinder and the composite material flange through resin glue; the bolts are reserved through the composite material flange and the end reinforcement cap. The coaxial hole connects the barrel as a whole. The light-weight reinforced composite foam sandwich tube/column designed in this embodiment is assembled into a column structure through the combination of flange plate-reinforcing rib-end reinforcing cap-bolt, which makes its transportation, assembly and erection fast and convenient, and meets the requirements of It is used as an emergency repair support.
本实施例产品采用与加筋复合材料泡沫夹芯筒/柱一体成型的复合材料法兰盘结构构型,其中每个复合材料法兰盘通过筒/柱内蒙皮及包裹在其端部外部的纤维布外翻而成。这种形式使筒/柱在对接时传力路径明确。同时,本产品通过环筒/柱拼组的泡沫三角体及外包三角体的若干层纤维布与筒/柱为一体化成型,提高了筒/柱连接节点强度,增强了筒/柱偏心受压承载能力。本产品还在加筋复合材料泡沫夹芯筒/柱连接部位采用金属增强帽,这种方式可对复合材料法兰盘及筒/柱端部及复合材料法兰盘进行补强,避免连接部位过早破坏而降低承载能力。本产品采用若干个螺栓通过筒/柱端部复合材料法兰盘进行快速拼装连接,其连接部位可靠性强,连接简便,单人即可完成不同长度需求下筒/柱的拼装与撤收。The product in this example adopts a composite material flange structure integrally formed with a reinforced composite material foam sandwich tube/column, wherein each composite material flange passes through the tube/column inner skin and wraps around its end. Fiber cloth is turned inside out. This form makes the force transmission path clear when the cylinder/column is docked. At the same time, this product is integrated with the cylinder/column through the foam triangle assembled by the ring cylinder/column and several layers of fiber cloth outside the triangle, which improves the strength of the cylinder/column connection node and enhances the eccentric compression of the cylinder/column. Carrying capacity. This product also uses a metal reinforcement cap at the joint of the reinforced composite foam sandwich tube/column. This method can reinforce the composite material flange, the end of the tube/column and the composite material flange, and avoid the joint parts. Premature failure reduces the load carrying capacity. This product uses several bolts to quickly assemble and connect through the composite material flange at the end of the cylinder/column.
以上实施例仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型保护范围之内。The above embodiments are only to illustrate the technical ideas of the utility model, and cannot limit the protection scope of the utility model with this. Any changes made on the basis of the technical solutions according to the technical ideas proposed by the utility model all fall into the scope of the utility model. within the scope of the new protection.
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CN110761174A (en) * | 2019-11-15 | 2020-02-07 | 中国人民解放军陆军工程大学 | Assembled reinforced composite material foam sandwich cylindrical lattice column and assembling process thereof |
CN110761174B (en) * | 2019-11-15 | 2025-01-03 | 中国人民解放军陆军工程大学 | Assembled reinforced composite foam sandwich tube lattice column and assembly process thereof |
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