CN207914240U - The mobile ultrasonic wave auxiliary cleaner promoted with shake - Google Patents
The mobile ultrasonic wave auxiliary cleaner promoted with shake Download PDFInfo
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- CN207914240U CN207914240U CN201721838278.1U CN201721838278U CN207914240U CN 207914240 U CN207914240 U CN 207914240U CN 201721838278 U CN201721838278 U CN 201721838278U CN 207914240 U CN207914240 U CN 207914240U
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- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000004506 ultrasonic cleaning Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种移动带摇动提升的超声波辅助清洗装置,包括摇动提升结构(5),所述摇动提升结构(5)包括托架(51)、摇动升降电机(52)、导轨(53)以及滑块(54),所述导轨(53)设置在槽体(1)的一侧且呈上下走向,所述托架(51)通过滑块(54)滑动设置在导轨(53)上,所述托架(51)通过摇动升降电机(52)的正转/反转驱动能下降至槽体(1)内或提升至槽体(1)外,所述托架(51)通过摇动升降电机(52)的正反转交替驱动能在槽体(1)内上下摇动。本实用新型将移动带摇动提升的超声波辅助清洗装置应用到超声波清洗机上,具有清洗效果好、自动化代替人工清洗、降低劳动强度、加快清洗效率的优点。
The utility model discloses an ultrasonic auxiliary cleaning device with a moving belt shaking and lifting, which comprises a shaking and lifting structure (5), and the shaking and lifting structure (5) includes a bracket (51), a shaking and lifting motor (52), a guide rail (53 ) and a slider (54), the guide rail (53) is arranged on one side of the tank body (1) and goes up and down, and the bracket (51) is slidably arranged on the guide rail (53) by the slider (54) , the bracket (51) can be lowered into the tank body (1) or lifted out of the tank body (1) through the forward rotation/reverse rotation drive of the shaking lifting motor (52), and the bracket (51) can be lowered into the tank body (1) by shaking The forward and reverse alternate driving of the lifting motor (52) can shake up and down in the tank body (1). The utility model applies the ultrasonic auxiliary cleaning device with the shaking and lifting of the moving belt to the ultrasonic cleaning machine, which has the advantages of good cleaning effect, automatic replacement of manual cleaning, reduced labor intensity, and accelerated cleaning efficiency.
Description
技术领域technical field
本实用新型涉及对五金、汽车零部件、电子零部件、光学镜片等零部件加工过程后的清洗领域,尤其涉及一种移动带摇动提升的超声波辅助清洗装置。The utility model relates to the field of cleaning hardware, auto parts, electronic parts, optical lenses and other parts after processing, in particular to an ultrasonic auxiliary cleaning device with a moving belt shaking and lifting.
背景技术Background technique
目前,对五金、汽车零部件、电子零部件、光学镜片等零部件加工过程后的清洗通常是采用超声波清洗装置。超声波清洗的工作原理是,清洗液的液面和清洗槽的壁面等作为边界形成驻波,碰上驻波的波腹(anti-node)的清洗液会大幅的振动,而利用此振动所产生的声压来清洗被清洗物。然而,清洗液中的驻波的波形是根据清洗槽的形状、超声波振动件的设置位置和频率、清洗液的液体种类、液温、液深等来决定的,因而在上述条件为固定的情况下,驻波的波腹与波节的位置也没有变化。因此,在驻波的波节的位置,清洗液几乎没有振动,所以,被清洗物的位于驻波位置的部分,没有被充分地清洗。目前,超声波清洗装置清洗效果差、不理想,没有一个用以辅助超声波清洗机充分清洗的辅助装置。At present, ultrasonic cleaning devices are usually used for cleaning hardware, auto parts, electronic parts, optical lenses and other parts after processing. The working principle of ultrasonic cleaning is that the liquid surface of the cleaning liquid and the wall of the cleaning tank are used as the boundary to form a standing wave, and the cleaning liquid that hits the anti-node of the standing wave will vibrate greatly, and the vibration generated by this vibration The sound pressure to clean the object to be cleaned. However, the waveform of the standing wave in the cleaning liquid is determined according to the shape of the cleaning tank, the installation position and frequency of the ultrasonic vibrating element, the liquid type, liquid temperature, and liquid depth of the cleaning liquid, etc., so when the above conditions are fixed, The positions of the antinodes and nodes of the standing wave do not change. Therefore, at the node position of the standing wave, the cleaning liquid hardly vibrates, and therefore, the part of the object to be cleaned located at the position of the standing wave is not sufficiently cleaned. At present, the cleaning effect of the ultrasonic cleaning device is poor and unsatisfactory, and there is no auxiliary device to assist the ultrasonic cleaning machine to fully clean.
实用新型内容Utility model content
为克服上述缺点,本实用新型的目的在于提供一种应用于超声波清洗机、清洗效果好、降低劳动强度、加快清洗效率的移动带摇动提升的超声波辅助清洗装置。In order to overcome the above shortcomings, the purpose of this utility model is to provide an ultrasonic cleaning device with a moving belt that is shaken and lifted, which is applied to an ultrasonic cleaning machine, has good cleaning effect, reduces labor intensity, and speeds up cleaning efficiency.
为了达到以上目的,本实用新型采用的技术方案是:一种移动带摇动提升的超声波辅助清洗装置,包括摇动提升结构,所述摇动提升结构包括托架、摇动升降电机、导轨以及滑块,所述导轨设置在槽体的一侧且呈上下走向,所述托架通过滑块滑动设置在导轨上,所述托架通过摇动升降电机的正转/反转驱动能下降至槽体内或提升至槽体外,所述托架通过摇动升降电机的正反转交替驱动能在槽体内上下摇动。In order to achieve the above purpose, the technical solution adopted by the utility model is: an ultrasonic auxiliary cleaning device with a moving belt shaking and lifting, including a shaking and lifting structure, and the shaking and lifting structure includes a bracket, a shaking and lifting motor, a guide rail and a slider. The guide rail is arranged on one side of the tank and goes up and down, the bracket is slid on the guide rail through the slider, and the bracket can be lowered into the tank or lifted to the Outside the tank, the bracket can be rocked up and down in the tank by the forward and reverse alternate driving of the shaking lifting motor.
本实用新型移动带摇动提升的超声波辅助清洗装置的有益效果是,将摇动提升结构应用在超声波清洗机上,通过摇动升降电机的正转/反转驱动能下降至槽体内或提升至槽体外,代替人工作业,提高了清洗效率;并且通过摇动升降电机的正反转交替驱动,能在槽体内上下摇动,使得装载在托架上的工件能进行充分的进行清洗,清洗效果好,满足实际需要。The beneficial effect of the utility model is that the ultrasonic auxiliary cleaning device with shaking and lifting is applied to the shaking and lifting structure on the ultrasonic cleaning machine, and can be lowered into the tank body or lifted to the outside of the tank through the forward rotation/reverse driving of the shaking lifting motor, instead of Manual operation improves the cleaning efficiency; and through the alternating drive of the positive and negative rotation of the shaking lifting motor, it can shake up and down in the tank, so that the workpiece loaded on the bracket can be fully cleaned, the cleaning effect is good, and it meets the actual needs. .
作为本实用新型的进一步改进是,由于托架是有摇动升降电机驱动上下摇动的,若将工件直接放置在托架上,工件会因为上下摇动过于剧烈而从托架上掉落,为了解决这一问题,所述托架呈L型,呈L型的所述托架上设置有与托架底板相平行的水平板。工件可以放置在水平板与底板之间,保证了水平板与底板之间装载的工件的装载的稳固性。As a further improvement of the utility model, since the bracket is driven by a shaking lifting motor to shake up and down, if the workpiece is directly placed on the bracket, the workpiece will fall from the bracket because the up and down shaking is too violent. One problem, the bracket is L-shaped, and the L-shaped bracket is provided with a horizontal plate parallel to the bottom plate of the bracket. The workpiece can be placed between the horizontal plate and the bottom plate, which ensures the stability of the loading of the workpiece loaded between the horizontal plate and the bottom plate.
优选地,所述滑块设置有多个,所述托架固定设置在滑块上,多个所述滑块对称的设置在托架的两侧。保证了托架能与导轨之间发生平稳的上下滑动。Preferably, there are multiple sliders, the bracket is fixedly arranged on the slider, and the plurality of sliders are symmetrically arranged on both sides of the bracket. This ensures that the bracket can slide up and down smoothly with the guide rail.
优选地,所述托架每侧的滑块设置有至少两个。Preferably, there are at least two sliders on each side of the bracket.
附图说明Description of drawings
图1为将本实施例中的移动带摇动提升的超声波辅助清洗装置应用到超声波清洗机的主视图;Fig. 1 is the front view of applying the ultrasonic auxiliary cleaning device with shaking and lifting moving belt in this embodiment to an ultrasonic cleaning machine;
图2为将本实施例中的移动带摇动提升的超声波辅助清洗装置应用到超声波清洗机的侧视图;Fig. 2 is a side view of applying the ultrasonic auxiliary cleaning device with shaking and lifting moving belt in this embodiment to an ultrasonic cleaning machine;
图3为将本实施例中的移动带摇动提升的超声波辅助清洗装置应用到超声波清洗机的俯视图。Fig. 3 is a top view of applying the ultrasonic cleaning device in this embodiment to an ultrasonic cleaning machine.
图中:In the picture:
1-槽体;2-加热管;3-超声波振板;4-超声波发生器;5-摇动提升结构;51-托架;511-底板;52-摇动升降电机;53-导轨;54- 滑块;55-水平板;6-溢流排液管;7-操作面板。1-tank; 2-heating tube; 3-ultrasonic vibrating plate; 4-ultrasonic generator; 5-shaking lifting structure; 51-bracket; 511-bottom plate; block; 55-horizontal plate; 6-overflow drain pipe; 7-operating panel.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
参见附图1-3所示,本实施例中的一种移动带摇动提升的超声波辅助清洗装置,包括摇动提升结构5,摇动提升结构5包括托架51、摇动升降电机52、导轨53以及滑块54,导轨53设置在槽体1的一侧且呈上下走向,托架51通过滑块54滑动设置在导轨53上,托架51通过摇动升降电机52的正转/反转驱动能下降至槽体1内或提升至槽体1 外,托架51通过摇动升降电机52的正反转交替驱动能在槽体1内上下摇动。摇动升降电机52对于托架51的驱动,可以采用现有技术中齿轮、传动链条与导轨53的配合实现,齿轮设置在摇动升降电机52的电机轴端部,齿轮带动传动链条传动,传动链条的一侧会上下升降,将托架51固定在传动链条上,托架51随着传动链条实现在导轨 53上的上下滑动。As shown in accompanying drawings 1-3, a kind of ultrasonic auxiliary cleaning device that moves in this embodiment with shaking and lifting includes shaking and lifting structure 5, and shaking and lifting structure 5 includes bracket 51, shaking and lifting motor 52, guide rail 53 and slide Block 54, the guide rail 53 is arranged on one side of the tank body 1 and goes up and down, the bracket 51 is slid on the guide rail 53 by the slider 54, and the bracket 51 can be lowered to Inside the tank body 1 or lifted out of the tank body 1 , the bracket 51 can be rocked up and down in the tank body 1 through the alternating forward and reverse driving of the rocking lifting motor 52 . Shake lift motor 52 for the drive of carriage 51, can adopt the cooperation of gear, transmission chain and guide rail 53 in the prior art to realize, gear is arranged on the motor shaft end of shake lift motor 52, and gear drives drive chain transmission, and the drive chain One side can go up and down, and the bracket 51 is fixed on the transmission chain, and the bracket 51 slides up and down on the guide rail 53 along with the transmission chain.
本实施例中的滑块54设置有多个,托架51固定设置在滑块54 上,多个滑块54对称的设置在托架51的两侧,进一步保证了托架51 上下升降的稳定性。具体的,托架51每侧的滑块54设置有至少两个。There are multiple sliders 54 in this embodiment, the bracket 51 is fixedly arranged on the slider 54, and the plurality of sliders 54 are symmetrically arranged on both sides of the bracket 51, which further ensures the stability of the up and down movement of the bracket 51 sex. Specifically, there are at least two sliders 54 on each side of the bracket 51 .
若将待清洗的工件直接装载在托架51上,并且槽体1内的托架51 通过摇动升降电机51在不断上下摇动,托架51上的工件易于掉落,为了解决这一问题,本实施例中的托架51呈L型,呈L型的托架51上设置有与托架51底板511相平行的水平板55,可以将工件卡在底板511与水平板55之间。If the workpiece to be cleaned is directly loaded on the bracket 51, and the bracket 51 in the tank body 1 is constantly shaking up and down by the shaking and lifting motor 51, the workpiece on the bracket 51 is easy to fall. In order to solve this problem, this The bracket 51 in the embodiment is L-shaped, and the horizontal plate 55 parallel to the bottom plate 511 of the bracket 51 is arranged on the L-shaped bracket 51 , and the workpiece can be clamped between the bottom plate 511 and the horizontal plate 55 .
可将移动带摇动提升的超声波辅助清洗装置应用在超声波清洗机上,一般超声波清洗机包括槽体1、加热管2、超声波振板3、超声波发生器4,加热管2设置在槽体1内,加热管2呈S型设置,加热管2 的两端通过螺钉固定,呈S型的加热管,在减少占地的面积的前提下,增加了加热面积,继而保证了加热效果。超声波振板3、超声波发生器4设置在槽体1底部,超声波发生器4与超声波振板3连接,用以实现槽体1内的超声波清洗。为了提高清洗效果,将摇动提升结构 5设置在槽体1的一侧,通过摇动升降电机52的一直正转或一直反转,用以实现托架51的上升或下降;通过摇动升降电机52的正反转交替驱动能带动托架51在槽体1内上下摇动,用以实现托架51在槽体 1内的摇动。The ultrasonic auxiliary cleaning device with moving belt shaking and lifting can be applied to the ultrasonic cleaning machine. Generally, the ultrasonic cleaning machine includes a tank body 1, a heating tube 2, an ultrasonic vibrating plate 3, and an ultrasonic generator 4. The heating tube 2 is arranged in the tank body 1. The heating tube 2 is arranged in an S shape, and the two ends of the heating tube 2 are fixed by screws. The S-shaped heating tube increases the heating area while reducing the occupied area, thereby ensuring the heating effect. The ultrasonic vibrating plate 3 and the ultrasonic generator 4 are arranged at the bottom of the tank body 1 , and the ultrasonic generator 4 is connected with the ultrasonic vibrating plate 3 to realize ultrasonic cleaning in the tank body 1 . In order to improve the cleaning effect, the shaking and lifting structure 5 is arranged on one side of the tank body 1, and the lifting or lowering motor 52 is rotated forward or backward to realize the rise or fall of the bracket 51; Alternate forward and reverse driving can drive the bracket 51 to shake up and down in the tank body 1 , so as to realize the swing of the bracket 51 in the tank body 1 .
其中,槽体1的上端面设置有齿状结构,槽体1的顶部设置有溢流排液管6。通过溢流排液管的设置,在工件上下摇动的过程中,能使得从槽体内溢出的液体排向预定位置。Wherein, the upper end surface of the tank body 1 is provided with a tooth-like structure, and the top of the tank body 1 is provided with an overflow drain pipe 6 . Through the arrangement of the overflow liquid discharge pipe, the liquid overflowing from the tank body can be discharged to a predetermined position when the workpiece is shaken up and down.
此外,槽体1的侧面设置有操作面板7,操作面板7上设置有电源指示灯、液位指示屏幕、摇动上升按钮、摇动下降按钮、电源按钮、清洗启动按钮、超声启动按钮、清洗计时屏幕、清洗时间屏幕。In addition, the side of the tank body 1 is provided with an operation panel 7, and the operation panel 7 is provided with a power indicator light, a liquid level indication screen, a shaking up button, a shaking down button, a power button, a cleaning start button, an ultrasonic start button, and a cleaning timing screen. , Cleaning time screen.
工作时,启动电源按钮后,按动摇动上升按钮,托架51上升,将工件放置在托架51的底板511上,并由水平板55卡住,再按动摇动下降按钮,托架51下降至槽体1内,托架51上的工件此时埋入槽体1 内的清洗液内,按动清洗启动按钮、超声启动按钮,托架51上下摇动,同时超声波发生器4工作,超声波振板3发生振动,对工件进行清洗,通过上下摇动配合超声波清洗,清洗效果好;清洗好后,接着再按动摇动上升按钮,货架51带动工件上升,脱离槽体1。During work, after starting the power button, press the shake up button, the bracket 51 will rise, place the workpiece on the bottom plate 511 of the bracket 51, and be stuck by the horizontal plate 55, then press the shake down button, the bracket 51 will go down In the tank body 1, the workpiece on the bracket 51 is buried in the cleaning solution in the tank body 1 at this time, and the cleaning start button and the ultrasonic start button are pressed, the bracket 51 shakes up and down, and the ultrasonic generator 4 works at the same time, and the ultrasonic vibration The plate 3 vibrates to clean the workpiece. The cleaning effect is good by shaking up and down with ultrasonic cleaning;
以上实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所做的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the utility model shall fall within the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109731850A (en) * | 2019-01-22 | 2019-05-10 | 西安精雕软件科技有限公司 | A kind of automatic material cleaning systems and its clean method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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Granted publication date: 20180928 |