CN207910028U - A kind of automobile batteries heat management system - Google Patents
A kind of automobile batteries heat management system Download PDFInfo
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Abstract
本实用新型提供一种汽车电池热管理系统,该热管理系统包括:温度传感器与电池模块相连,在电池模块的内部设置第一管路,第一管路的一端与电池模块的进口相连通,第一管路的另一端与电池模块的出口相连通,在电池模块的外部设置第二管路,第二管路的两端分别与进口和出口相连,在第二管路上依次设置第一泵送装置、第一换热器和第一单向阀,第一换热器与汽车空调蒸发器相连,温度传感器的输出端与单片机相连,单片机与第一泵送装置相连。本实用新型提供的一种汽车电池热管理系统,可实现热管理系统的智能控制,使对电池模块进行的换热更加及时和准确;另外,通过将第一换热器与蒸发器相连,可节约外界能耗,实现了热量的循环利用。
The utility model provides a thermal management system for an automobile battery. The thermal management system includes: a temperature sensor connected to a battery module, a first pipeline is arranged inside the battery module, and one end of the first pipeline is connected to the inlet of the battery module. The other end of the first pipeline is connected with the outlet of the battery module, and a second pipeline is arranged outside the battery module, and the two ends of the second pipeline are respectively connected with the inlet and the outlet, and the first pump is sequentially arranged on the second pipeline The first heat exchanger is connected with the evaporator of the automobile air conditioner, the output end of the temperature sensor is connected with the single-chip microcomputer, and the single-chip microcomputer is connected with the first pumping device. The utility model provides an automobile battery heat management system, which can realize the intelligent control of the heat management system, and make the heat exchange of the battery module more timely and accurate; in addition, by connecting the first heat exchanger with the evaporator, it can It saves external energy consumption and realizes the recycling of heat.
Description
技术领域technical field
本实用新型涉及汽车电池技术领域,更具体地,涉及一种汽车电池热管理系统。The utility model relates to the technical field of automobile batteries, in particular to a heat management system for automobile batteries.
背景技术Background technique
在纯电动汽车的设计中,为了防止温度升高导致纯电动汽车电池性能下降,必须对电池进行散热管理。好的散热系统不仅能有效改善整车的环境适应性,而且可以大幅延长电池的使用寿命。无论是锂离子电汇还是镍氢电池,都必须有一个正常的工作温度范围。故对电池的温度管理是很重要的。In the design of pure electric vehicles, in order to prevent the performance of pure electric vehicle batteries from degrading due to temperature rise, the heat dissipation management of batteries must be carried out. A good heat dissipation system can not only effectively improve the environmental adaptability of the vehicle, but also greatly extend the service life of the battery. Whether it is a lithium-ion wire or a nickel-metal hydride battery, there must be a normal operating temperature range. Therefore, the temperature management of the battery is very important.
以锂离子电池为例,其正常工作的温度范围为-25℃-80℃。常用的电池热管理有3种模式,水冷(热)式、风冷(热)式和空调系统冷(热)式。其都存在一些缺点,比如水冷式在纯电动中难于加热电池组。在充电时,一般来说,电动车电池的20小时率标称容量为12Ah,使用7230容量检测仪的放电电流为5A,即2小时率放电检测容量,此时100%满容量的电池只有10Ah,即可以连续放电120分钟。按照电动车电池行业标准,70%以上可以保证续行里程大于20KM,即0.7×120=84分钟。强调的是三块电池的容量都要配组保持一致,否则用户使用一段时间后又会因为某块电池落后而影响整组容量,而温度降低20℃,2小时率放电电池容量减少约1Ah。Taking a lithium-ion battery as an example, its normal operating temperature range is -25°C-80°C. There are three commonly used battery thermal management modes, water-cooled (hot) type, air-cooled (hot) type, and air-conditioning system cold (hot) type. They all have some disadvantages, such as the water-cooled type is difficult to heat the battery pack in pure electric power. When charging, generally speaking, the 20-hour rate nominal capacity of an electric vehicle battery is 12Ah, and the discharge current using a 7230 capacity detector is 5A, that is, the 2-hour rate discharge detection capacity. At this time, the battery with 100% full capacity is only 10Ah , that can discharge continuously for 120 minutes. According to the electric vehicle battery industry standard, more than 70% can ensure that the continuation mileage is greater than 20KM, that is, 0.7×120=84 minutes. What is emphasized is that the capacity of the three batteries must be consistent in the group, otherwise the capacity of the whole group will be affected due to the lag of one battery after the user uses it for a period of time, and the temperature will drop by 20°C, and the capacity of the 2-hour rate discharge battery will decrease by about 1Ah.
因此,电池热管理系统对于缩短充电时间和电池续航时间是很重要的。可以说,解决了电池充电难、充电慢的困难,也就解决的纯电动汽车的难题。Therefore, a battery thermal management system is important to shorten charging time and battery life. It can be said that solving the difficulty of battery charging and slow charging also solves the problem of pure electric vehicles.
现有的电动汽车对电池的热管理大多存在不及时且需要额外耗能,而导致汽车电池不能长时间使用的问题。Most of the existing electric vehicles have the problem that the heat management of the battery is not timely and requires additional energy consumption, which leads to the problem that the battery of the vehicle cannot be used for a long time.
实用新型内容Utility model content
本实用新型提供一种克服现有的电动汽车对电池的热管理大多存在不及时且需要额外耗能,而导致汽车电池不能长时间使用的问题或者至少部分地解决上述问题的一种汽车电池热管理系统。The utility model provides an automobile battery heat management system which overcomes the problem that the heat management of the battery of the existing electric automobile is not timely and requires extra energy consumption, which leads to the failure of the automobile battery to be used for a long time, or at least partly solves the above-mentioned problem. management system.
根据本实用新型,提供一种汽车电池热管理系统,该热管理系统包括:温度传感器、第一单向阀、第一换热器、单片机以及第一泵送装置;所述温度传感器与电池模块相连,在所述电池模块的内部设置第一管路,所述第一管路的一端与所述电池模块的进口相连通,所述第一管路的另一端与所述电池模块的出口相连通,在所述电池模块的外部设置第二管路,所述第二管路的两端分别与所述进口和所述出口相连,在所述第二管路上依次设置所述第一泵送装置、所述第一换热器和所述第一单向阀,所述第一换热器与汽车空调蒸发器相连,所述温度传感器的输出端与所述单片机相连,所述单片机与所述第一泵送装置相连。According to the utility model, a thermal management system for an automobile battery is provided, the thermal management system includes: a temperature sensor, a first check valve, a first heat exchanger, a single-chip microcomputer, and a first pumping device; the temperature sensor and the battery module Connected, a first pipeline is set inside the battery module, one end of the first pipeline is connected to the inlet of the battery module, and the other end of the first pipeline is connected to the outlet of the battery module A second pipeline is provided outside the battery module. device, the first heat exchanger and the first one-way valve, the first heat exchanger is connected to the automobile air conditioner evaporator, the output end of the temperature sensor is connected to the single-chip microcomputer, and the single-chip microcomputer is connected to the connected to the first pumping device.
在上述方案的基础上,一种汽车电池热管理系统还包括:第二单向阀、第二换热器和第二泵送装置;在所述进口和所述出口之间、所述电池模块的外部设置第三管路,所述第三管路的两端分别与所述进口和所述出口相连,在所述第三管路上依次设置所述第二泵送装置、所述第二换热器和所述第二单向阀,所述第二泵送装置与所述单片机相连。On the basis of the above solution, an automotive battery thermal management system further includes: a second check valve, a second heat exchanger, and a second pumping device; between the inlet and the outlet, the battery module A third pipeline is arranged on the outside of the third pipeline, and the two ends of the third pipeline are respectively connected with the inlet and the outlet, and the second pumping device, the second pumping device, and the second pumping device are sequentially arranged on the third pipeline. The heater and the second one-way valve, and the second pumping device are connected with the single-chip microcomputer.
在上述方案的基础上,所述第二换热器与汽车空调冷凝器相连。On the basis of the above solution, the second heat exchanger is connected with the automobile air conditioner condenser.
在上述方案的基础上,所述第二管路上设置有第一电动球阀,所述第一电动球阀位于所述第一泵送装置与所述出口或所述进口之间;所述第三管路上设置有第二电动球阀,所述第二电动球阀位于所述第二泵送装置与所述出口或所述进口之间;所述第一电动球阀和所述第二电动球阀分别与所述单片机相连。On the basis of the above solution, the second pipeline is provided with a first electric ball valve, and the first electric ball valve is located between the first pumping device and the outlet or the inlet; A second electric ball valve is provided on the road, and the second electric ball valve is located between the second pumping device and the outlet or the inlet; the first electric ball valve and the second electric ball valve are respectively connected to the MCU connected.
在上述方案的基础上,所述第一单向阀的输出端靠近与其相连的所述出口或所述进口;所述第二单向阀的输出端靠近与其相连的所述出口或所述进口。On the basis of the above solution, the output end of the first one-way valve is close to the outlet or the inlet connected to it; the output end of the second one-way valve is close to the outlet or the inlet connected to it .
在上述方案的基础上,所述电池模块内部的电池呈矩阵排列,排成一列的多个电池为一组,多组电池并排可拆卸的连接,所述第一管路的管道均匀设置在任意两组电池之间。On the basis of the above scheme, the batteries inside the battery module are arranged in a matrix, a plurality of batteries arranged in a row form a group, and multiple groups of batteries are detachably connected side by side, and the pipes of the first pipeline are evenly arranged at any between two sets of batteries.
在上述方案的基础上,在所述电池模块内部设置多个所述温度传感器,多个所述温度传感器在所述电池模块内部均匀分布,且每个所述温度传感器与一个所述电池的侧壁接触。On the basis of the above solution, a plurality of the temperature sensors are arranged inside the battery module, and the plurality of temperature sensors are evenly distributed inside the battery module, and each of the temperature sensors is connected to one side of the battery wall contact.
在上述方案的基础上,在所述电池模块内部,所述第一管路的管道与任一电池之间的间隙中填充绝缘导热介质。On the basis of the above solution, inside the battery module, the gap between the pipe of the first pipeline and any battery is filled with an insulating and heat-conducting medium.
在上述方案的基础上,所述第一管路、所述第二管路和所述第三管路内的工作介质包括:液态金属。On the basis of the above solution, the working medium in the first pipeline, the second pipeline and the third pipeline includes: liquid metal.
在上述方案的基础上,所述第一管路、所述第二管路和所述第三管路的管道材质包括:铜管。On the basis of the above solution, the pipe material of the first pipeline, the second pipeline and the third pipeline includes: copper pipe.
本实用新型提供的一种汽车电池热管理系统,通过设置第一管路,可使工作介质与电池模块进行对流换热,可对电池模块进行温度控制;通过设置温度传感器,可实时检测电池模块的温度,且通过设置单片机控制第一泵送装置的启停,可实现热管理系统的智能控制,使对电池模块进行的换热更加及时和准确;另外,通过将第一换热器与蒸发器相连,利用蒸发器提供冷量,即可实现对电池模块进行降温,又不消耗外界能量,可节约能耗,同时电池模块的热量可供蒸发器利用,实现了热量的循环利用,节约能耗。The utility model provides a heat management system for an automobile battery. By setting the first pipeline, the working medium can conduct convective heat exchange with the battery module, and can control the temperature of the battery module; by setting a temperature sensor, the battery module can be detected in real time. temperature, and by setting the single-chip microcomputer to control the start and stop of the first pumping device, the intelligent control of the thermal management system can be realized, so that the heat exchange of the battery module is more timely and accurate; in addition, by connecting the first heat exchanger with the evaporator Connected to the evaporator, and the evaporator is used to provide cooling capacity, so that the battery module can be cooled without consuming external energy, which can save energy consumption. At the same time, the heat of the battery module can be used by the evaporator, which realizes the recycling of heat and saves energy. consumption.
附图说明Description of drawings
图1为根据本实用新型实施例的一种汽车电池热管理系统结构示意图;Fig. 1 is a schematic structural diagram of an automotive battery thermal management system according to an embodiment of the present invention;
图2为根据本实用新型实施例的一种汽车电池热管理系统中电池模块的俯视图。Fig. 2 is a top view of a battery module in an automotive battery thermal management system according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1—外壳; 2—电池模块; 3—电池内部空隙;1—shell; 2—battery module; 3—internal space of battery;
4—第一管路; 5—第一单向阀; 6—温度传感器;4—the first pipeline; 5—the first one-way valve; 6—the temperature sensor;
7—第二单向阀; 8—第二换热器; 9—第二泵送装置;7—the second one-way valve; 8—the second heat exchanger; 9—the second pumping device;
10—第一电动球阀; 11—第一泵送装置; 12—第一换热器;10—the first electric ball valve; 11—the first pumping device; 12—the first heat exchanger;
13—第二管路; 14—第三管路。13—the second pipeline; 14—the third pipeline.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
本实施例根据本实用新型提供一种汽车电池热管理系统,参考图1,该热管理系统包括:温度传感器6、第一单向阀5、第一换热器12、单片机以及第一泵送装置11;所述温度传感器6与电池模块2相连,在所述电池模块2的内部设置第一管路4,所述第一管路4的一端与所述电池模块2的进口相连通,所述第一管路4的另一端与所述电池模块2的出口相连通,在所述电池模块2的外部设置第二管路13,所述第二管路13的两端分别与所述进口和所述出口相连,在所述第二管路13上依次设置所述第一泵送装置11、所述第一换热器12和所述第一单向阀5,所述第一换热器12与汽车空调蒸发器相连,所述温度传感器6的输出端与所述单片机相连,所述单片机与所述第一泵送装置11相连。This embodiment provides a thermal management system for an automobile battery according to the present invention. Referring to FIG. Device 11; the temperature sensor 6 is connected to the battery module 2, and a first pipeline 4 is arranged inside the battery module 2, and one end of the first pipeline 4 is connected to the inlet of the battery module 2, so The other end of the first pipeline 4 communicates with the outlet of the battery module 2, and a second pipeline 13 is arranged outside the battery module 2, and the two ends of the second pipeline 13 are respectively connected to the inlet Connected to the outlet, the first pumping device 11, the first heat exchanger 12 and the first one-way valve 5 are sequentially arranged on the second pipeline 13, and the first heat exchanger The device 12 is connected to the evaporator of the automobile air conditioner, the output end of the temperature sensor 6 is connected to the single-chip microcomputer, and the single-chip microcomputer is connected to the first pumping device 11 .
本实施例提供的一种汽车电池热管理系统,可以及时根据汽车电池模块2的温度对电池模块2进行冷却降温,且利用汽车空调蒸发器的冷量对电池模块2进行降温,可减少能耗。The automobile battery thermal management system provided in this embodiment can cool the battery module 2 in time according to the temperature of the automobile battery module 2, and use the cooling capacity of the automobile air conditioner evaporator to cool the battery module 2, which can reduce energy consumption .
该热管理系统在电池模块2内部设置第一管路4,工作介质在第一管路4内部流动,与电池模块2内部的电池进行对流换热,从而对电池模块2的温度进行调节。The thermal management system is provided with a first pipeline 4 inside the battery module 2 , and the working medium flows inside the first pipeline 4 to perform convective heat exchange with the battery inside the battery module 2 , thereby regulating the temperature of the battery module 2 .
第一管路4在电池模块2内部可具有多条分支,分别分布在电池模块2的不同位置。第一管路4的多条分支在电池模块2的两端会分别汇总在一起,形成一个总管路。第一管路4在电池模块2的两端汇总的地方分别为电池模块2的出口和进口处。The first pipeline 4 may have multiple branches inside the battery module 2 , which are respectively distributed in different positions of the battery module 2 . Multiple branches of the first pipeline 4 are collected together at both ends of the battery module 2 to form a general pipeline. The places where the first pipeline 4 gathers at both ends of the battery module 2 are respectively the outlet and the inlet of the battery module 2 .
出口和进口是第一管路4与外界连通的开口。出口和进口均为一个开口,外界可以通过进口或出口这一个开口连通第一管路4的多个分支。The outlet and the inlet are openings through which the first pipeline 4 communicates with the outside world. Both the outlet and the inlet are one opening, and the outside world can communicate with multiple branches of the first pipeline 4 through the one opening of the inlet or the outlet.
在电池模块2的外部,在进口和出口之间设置第二管路13,第二管路13的两端分别与出口和进口相连。进口和出口处可通过第二管路13连通。第一管路4和第二管路13在出口和进口处分别连接,形成闭合管路。Outside the battery module 2, a second pipeline 13 is provided between the inlet and the outlet, and the two ends of the second pipeline 13 are respectively connected to the outlet and the inlet. The inlet and outlet can be connected through the second pipeline 13 . The first pipeline 4 and the second pipeline 13 are respectively connected at the outlet and the inlet to form a closed pipeline.
在第二管路13上依次设置第一泵送装置11,用于驱动管路内工作介质流动。设置第一换热器12,用于通过换热对管路内工作介质进行降温。设置第一单向阀5,用于控制管路内工作介质的流动方向。第一泵送装置11、第一换热器12和第一单向阀5在出口和进口之间顺序依次设置。The first pumping device 11 is sequentially arranged on the second pipeline 13 for driving the flow of the working medium in the pipeline. A first heat exchanger 12 is provided for cooling down the temperature of the working medium in the pipeline through heat exchange. A first one-way valve 5 is provided to control the flow direction of the working medium in the pipeline. The first pumping device 11, the first heat exchanger 12 and the first one-way valve 5 are sequentially arranged between the outlet and the inlet.
设置单片机用于对热管理系统实现智能控制。温度传感器6与电池模块2相连,可实时监测电池模块2的温度。并将检测的电池模块2的温度通过电子信号传送至单片机。The single chip microcomputer is set to realize the intelligent control of the thermal management system. The temperature sensor 6 is connected to the battery module 2 and can monitor the temperature of the battery module 2 in real time. And the detected temperature of the battery module 2 is sent to the single-chip microcomputer through an electronic signal.
单片机可根据所接收到的由温度传感器6输送的电池模块2的实际温度来控制第一泵送装置11的运行和停止。第一泵送装置11在常态下是关闭停止运行的。The single-chip microcomputer can control the operation and stop of the first pumping device 11 according to the received actual temperature of the battery module 2 delivered by the temperature sensor 6 . The first pumping device 11 is normally closed and out of operation.
在电池模块2的实际温度较高,高于设定的第一温度阈值时,单片机可控制第一泵送装置11开始运行。第一泵送装置11开始运行,则可以带动第一管路4及第二管路13内的工作介质在管路内流动。When the actual temperature of the battery module 2 is higher than the set first temperature threshold, the single-chip microcomputer can control the first pumping device 11 to start running. When the first pumping device 11 starts to operate, it can drive the working medium in the first pipeline 4 and the second pipeline 13 to flow in the pipelines.
工作介质在第一换热器12处可进行强制对流换热,获得冷量,使工作介质获得较低的温度。温度较低的工作介质在第一管路4中的流动,能够对电池模块2进行对流换热降温。从而使电池模块2的温度得到控制,有利于正常使用。The working medium can perform forced convection heat exchange at the first heat exchanger 12 to obtain cooling capacity, so that the working medium can obtain a lower temperature. The flow of the lower-temperature working medium in the first pipeline 4 can perform convective heat exchange to cool down the battery module 2 . Therefore, the temperature of the battery module 2 is controlled, which is beneficial to normal use.
设置第一单向阀5,可使第一管路4和第二管路13内的工作介质朝着一个方向进行循环流动,可控制工作介质的流向。设定的第一温度阈值可为电池模块2正常工作状态的最高温度。The first one-way valve 5 is provided so that the working medium in the first pipeline 4 and the second pipeline 13 can circulate in one direction, and the flow direction of the working medium can be controlled. The set first temperature threshold may be the highest temperature of the battery module 2 in a normal working state.
进一步地,第一换热器12用于通过换热使工作介质获得较低的温度。将第一换热器12与汽车内能够吸热、提供冷量的器件相连,比如可将第一换热器12与汽车空调的蒸发器相连。蒸发器需要外界提供热量,而第一换热器12需要释放热量、需要外界提供冷量,二者正好可以相连,可相互共同满足要求。Further, the first heat exchanger 12 is used to obtain a lower temperature of the working medium through heat exchange. The first heat exchanger 12 is connected with a device capable of absorbing heat and providing cold energy in the automobile, for example, the first heat exchanger 12 may be connected with an evaporator of an automobile air conditioner. The evaporator requires heat from the outside, while the first heat exchanger 12 needs to release heat and provide cooling from the outside. The two can just be connected and can meet the requirements of each other.
第一换热器12与汽车空调蒸发器相连,具体可将第一换热器12的侧壁最大程度的与蒸发器的侧壁直接或间接的接触,从而可最大程度的实现第一换热器12内的工作介质与蒸发器内的介质进行对流换热。The first heat exchanger 12 is connected to the evaporator of the automobile air conditioner. Specifically, the side wall of the first heat exchanger 12 can be in direct or indirect contact with the side wall of the evaporator to the greatest extent, so that the first heat exchange can be realized to the greatest extent. The working medium in the vessel 12 performs convective heat exchange with the medium in the evaporator.
本实施例提供的一种汽车电池热管理系统,通过设置第一管路4,可使工作介质与电池模块2进行对流换热,可对电池模块2进行温度控制;通过设置温度传感器6,可实时检测电池模块2的温度,且通过设置单片机控制第一泵送装置11的启停,可实现热管理系统的智能控制,使对电池模块2进行的换热更加及时和准确;另外,通过将第一换热器12与蒸发器相连,利用蒸发器提供冷量,即可实现对电池模块2进行降温,又不消耗外界能量,可节约能耗,同时电池模块2的热量可供蒸发器利用,实现了热量的循环利用,节约能耗。In the heat management system for an automobile battery provided in this embodiment, by setting the first pipeline 4, the working medium can conduct convective heat exchange with the battery module 2, and can control the temperature of the battery module 2; by setting the temperature sensor 6, it can Real-time detection of the temperature of the battery module 2, and by setting the single-chip microcomputer to control the start and stop of the first pumping device 11, the intelligent control of the thermal management system can be realized, so that the heat exchange of the battery module 2 is more timely and accurate; The first heat exchanger 12 is connected to the evaporator, and the evaporator can be used to provide cold energy to cool down the battery module 2 without consuming external energy, which can save energy consumption, and at the same time, the heat of the battery module 2 can be used by the evaporator , to realize the recycling of heat and save energy consumption.
进一步地,单片机还可控制调节第一泵送装置11的流量。单片机根据电池模块2内部温度决定第一泵送装置11流量的大小。Further, the single-chip microcomputer can also control and adjust the flow rate of the first pumping device 11 . The single-chip microcomputer determines the flow rate of the first pumping device 11 according to the internal temperature of the battery module 2 .
在上述实施例的基础上,进一步地,一种汽车电池热管理系统还包括:第二单向阀7、第二换热器8和第二泵送装置9;在所述进口和所述出口之间、所述电池模块2的外部设置第三管路14,所述第三管路14的两端分别与所述进口和所述出口相连,在所述第三管路14上依次设置所述第二泵送装置9、所述第二换热器8和所述第二单向阀7,所述第二泵送装置9与所述单片机相连。On the basis of the above embodiments, further, an automotive battery thermal management system further includes: a second check valve 7, a second heat exchanger 8 and a second pumping device 9; A third pipeline 14 is arranged between and outside the battery module 2, and the two ends of the third pipeline 14 are connected to the inlet and the outlet respectively, and the The second pumping device 9, the second heat exchanger 8 and the second one-way valve 7, the second pumping device 9 is connected with the single chip microcomputer.
本实施例基于上述实施例,增设了第三管路14。第三管路14同样设置在进口和出口之间,电池模块2的外部。第三管路14的两端分别与进口和出口相连,第三管路14和第一管路4相连,可形成闭合连通管路。This embodiment is based on the above embodiments, and a third pipeline 14 is added. The third line 14 is also arranged between the inlet and the outlet, outside the battery module 2 . Both ends of the third pipeline 14 are respectively connected to the inlet and the outlet, and the third pipeline 14 is connected to the first pipeline 4 to form a closed communication pipeline.
在第三管路14上,在进口和出口之间顺序依次连接第二单向阀7、第二换热器8和第二泵送装置9。第二单向阀7用于控制第三管路14中工作介质的流动方向。第二换热器8是用于吸收外界热量使工作介质温度增大的换热装置。工作介质温度增大可对电池模块2进行加热。On the third pipeline 14, the second one-way valve 7, the second heat exchanger 8 and the second pumping device 9 are sequentially connected between the inlet and the outlet. The second one-way valve 7 is used to control the flow direction of the working medium in the third pipeline 14 . The second heat exchanger 8 is a heat exchange device for absorbing external heat to increase the temperature of the working medium. The increase in temperature of the working medium can heat the battery module 2 .
第二泵送装置9与单片机相连。单片机同样根据由温度传感器6发送的电池模块2的实际温度来控制第二泵送装置9的启停。第二泵送装置9在常态下是关闭的,这样可阻挡工作介质在第三管路14内流动。The second pumping device 9 is connected with the single-chip microcomputer. The single-chip microcomputer also controls the start and stop of the second pumping device 9 according to the actual temperature of the battery module 2 sent by the temperature sensor 6 . The second pumping device 9 is normally closed, so that the working medium can be blocked from flowing in the third pipeline 14 .
在电池模块2的实际温度低于设定的第二工作阈值时,单片机可控制第二泵送装置9开始运行。第二泵送装置9的运行可带动工作介质在第三管路14及第一管路4内流动,工作介质在第二换热器8处可吸收外界的热量从而使温度得到提高。温度较高的工作介质在流动至第一管路4中时,可与电池模块2进行对流换热,从而对电池模块2实现加热,使其保持正常工作。When the actual temperature of the battery module 2 is lower than the set second working threshold, the single-chip microcomputer can control the second pumping device 9 to start running. The operation of the second pumping device 9 can drive the working medium to flow in the third pipeline 14 and the first pipeline 4, and the working medium can absorb external heat at the second heat exchanger 8 to increase the temperature. When the working medium with a higher temperature flows into the first pipeline 4, it can conduct convective heat exchange with the battery module 2, thereby heating the battery module 2 and keeping it in normal operation.
设定的第二工作阈值可为电池模块2正常工作的最低温度。The set second working threshold may be the lowest temperature at which the battery module 2 works normally.
进一步地,单片机还可控制调节第二泵送装置9的流量。单片机根据电池模块2内部温度决定第二泵送装置9流量的大小。Further, the single-chip microcomputer can also control and adjust the flow rate of the second pumping device 9 . The single-chip microcomputer determines the flow rate of the second pumping device 9 according to the internal temperature of the battery module 2 .
第一换热器12是散热换热器,第二换热器8是加热换热器。通过设置第三管路14,可实现对电池模块2的加热功能,以防止电池模块2温度过低而影响正常使用。The first heat exchanger 12 is a radiation heat exchanger, and the second heat exchanger 8 is a heating heat exchanger. By setting the third pipeline 14, the heating function of the battery module 2 can be realized, so as to prevent the temperature of the battery module 2 from being too low and affecting normal use.
进一步地,单片机可同时控制第一泵送装置11和第二泵送装置9的启停。第一泵送装置11主要用于驱动工作介质在第二管路13和第一管路4形成的闭合管路中流动,在该闭合管路中,工作介质会通过第一换热器12获得较低温度,用于对电池模块2的降温散热。Further, the single chip microcomputer can simultaneously control the start and stop of the first pumping device 11 and the second pumping device 9 . The first pumping device 11 is mainly used to drive the working medium to flow in the closed pipeline formed by the second pipeline 13 and the first pipeline 4. In this closed pipeline, the working medium will pass through the first heat exchanger 12 to obtain The lower temperature is used to cool down and dissipate heat from the battery module 2 .
第二泵送装置9主要用于驱动工作介质在第三管路14和第一管路4形成的闭合管路中流动,在该闭合管路中,工作介质会通过第二换热器8获得较高的温度,用于对电池模块2的升温加热。The second pumping device 9 is mainly used to drive the working medium to flow in the closed pipeline formed by the third pipeline 14 and the first pipeline 4. In this closed pipeline, the working medium will pass through the second heat exchanger 8 to obtain The higher temperature is used for heating the battery module 2 .
单片机应根据电池模块2的实际温度选择控制第一泵送装置11或者第二泵送装置9的运行。第一泵送装置11和第二泵送装置9在不同的情况下分别运行,不能同时运行。The single chip microcomputer should select and control the operation of the first pumping device 11 or the second pumping device 9 according to the actual temperature of the battery module 2 . The first pumping device 11 and the second pumping device 9 operate separately under different conditions and cannot operate simultaneously.
第二管路13和第三管路14的两端分别同时与进口和出口相连,第二管路13和第一管路4相连通,第三管路14同样和第一管路4相连通,因此第二管路13和第三管路14在进口和出口处也相连通。Both ends of the second pipeline 13 and the third pipeline 14 are respectively connected with the inlet and the outlet at the same time, the second pipeline 13 communicates with the first pipeline 4, and the third pipeline 14 also communicates with the first pipeline 4 , so the second pipeline 13 and the third pipeline 14 are also connected at the inlet and outlet.
在第二管路13和第三管路14在进口和出口处相连通的时候,位于第二管路13一端的第一泵送装置11和位于第三管路14一端的第二泵送装置9在关闭状态下可阻止工作介质通过。位于第二管路13另一端的第一单向阀5和位于第三管路14另一端的第二单向阀7同样可阻止工作介质流通。When the second pipeline 13 and the third pipeline 14 are connected at the inlet and outlet, the first pumping device 11 at one end of the second pipeline 13 and the second pumping device at one end of the third pipeline 14 9 In the closed state, the working medium can be prevented from passing through. The first one-way valve 5 at the other end of the second pipeline 13 and the second one-way valve 7 at the other end of the third pipeline 14 can also prevent the working medium from circulating.
进而,即使第二管路13和第三管路14相连通,在对电池模块2进行散热的时候,第一泵送装置11运行,工作介质在第二管路13和第一管路4行程的闭合管路中流动,而因为第二泵送装置9的关闭以及第二单向阀7的设置,工作介质不会流动到第三管路14中,第三管路14中的工作介质也不会流出。Furthermore, even if the second pipeline 13 and the third pipeline 14 are connected, when the battery module 2 is dissipated, the first pumping device 11 operates, and the working medium travels through the second pipeline 13 and the first pipeline 4 Because of the closure of the second pumping device 9 and the setting of the second one-way valve 7, the working medium will not flow into the third pipeline 14, and the working medium in the third pipeline 14 will also Will not flow out.
相应地,在对电池模块2进行加热的时候,第二泵送装置9运行,工作介质在第三管路14和第一管路4行程的闭合管路中流动,而因为第一泵送装置11的关闭以及第一单向阀5的设置,工作介质不会流动到第二管路13中,第二管路13中的工作介质也不会流出。Correspondingly, when the battery module 2 is heated, the second pumping device 9 operates, and the working medium flows in the closed circuit between the third pipeline 14 and the first pipeline 4, and because the first pumping device 11 is closed and the first one-way valve 5 is set, the working medium will not flow into the second pipeline 13, and the working medium in the second pipeline 13 will not flow out.
从而使电池模块2的散热管路和加热管路可相互独立,互不影响。Therefore, the heat dissipation pipeline and the heating pipeline of the battery module 2 can be independent of each other without affecting each other.
在上述实施例的基础上,进一步地,所述第二换热器8与汽车空调冷凝器相连。On the basis of the above embodiments, further, the second heat exchanger 8 is connected to the automobile air conditioner condenser.
本实施例基于上述实施例,对第二换热器8的设置进行了说明。This embodiment describes the arrangement of the second heat exchanger 8 based on the above-mentioned embodiments.
第二换热器8用于通过换热使工作介质获得较高的温度。将第二换热器8与汽车内能够放热、提供热量的器件相连,比如可将二换热器与汽车空调的冷凝器相连。冷凝器可向外界释放热量,而第二换热器8需要吸收热量、需要外界提供热量,二者正好可以相连,可相互共同满足要求。The second heat exchanger 8 is used for making the working medium obtain a higher temperature through heat exchange. The second heat exchanger 8 is connected with the device capable of releasing heat and providing heat in the automobile, for example, the second heat exchanger can be connected with the condenser of the automobile air conditioner. The condenser can release heat to the outside, while the second heat exchanger 8 needs to absorb heat and needs to provide heat from the outside. The two can just be connected and can meet the requirements of each other.
第二换热器8与汽车空调冷凝器相连,具体可将第二换热器8的侧壁最大程度的与冷凝器的侧壁直接或间接的接触,从而可最大程度的实现第二换热器8内的工作介质与冷凝器内的介质进行对流换热。The second heat exchanger 8 is connected to the condenser of the automobile air conditioner. Specifically, the side wall of the second heat exchanger 8 can be in direct or indirect contact with the side wall of the condenser to the greatest extent, so that the second heat exchange can be realized to the greatest extent. The working medium in the condenser 8 performs convective heat exchange with the medium in the condenser.
将第二换热器8与汽车空调冷凝器相连,可利用冷凝器释放的热量对工作介质进行升温,从而实现电池模块2的加热,不需要外界额外消耗能量,可节约能耗;另外,工作介质可将电池模块2的冷量传递给冷凝器,冷凝器也不需要额外能量,同样可节约能耗。The second heat exchanger 8 is connected with the automobile air conditioner condenser, and the heat released by the condenser can be used to raise the temperature of the working medium, thereby realizing the heating of the battery module 2, which does not require additional external energy consumption and can save energy consumption; in addition, the working The medium can transfer the cold energy of the battery module 2 to the condenser, and the condenser does not require additional energy, which can also save energy consumption.
在上述实施例的基础上,进一步地,所述第二管路13上设置有第一电动球阀10,所述第一电动球阀10位于所述第一泵送装置11与所述出口或所述进口之间;所述第三管路14上设置有第二电动球阀,所述第二电动球阀位于所述第二泵送装置9与所述出口或所述进口之间;所述第一电动球阀10和所述第二电动球阀分别与所述单片机相连。On the basis of the above embodiments, further, the second pipeline 13 is provided with a first electric ball valve 10, and the first electric ball valve 10 is located between the first pumping device 11 and the outlet or the between the inlets; the third pipeline 14 is provided with a second electric ball valve, and the second electric ball valve is located between the second pumping device 9 and the outlet or the inlet; the first electric The ball valve 10 and the second electric ball valve are respectively connected with the single-chip microcomputer.
本实施例基于上述实施例,增设了第一电动球阀10和第二电动球阀。This embodiment is based on the above embodiments, and a first electric ball valve 10 and a second electric ball valve are added.
第一泵送装置11和第一单向阀5分别位于第二管路13的两端。第一单向阀5为机械阀门,可较好的控制工作介质在该端的定向流动。第一泵送装置11与进口或出口相连。The first pumping device 11 and the first one-way valve 5 are respectively located at two ends of the second pipeline 13 . The first one-way valve 5 is a mechanical valve, which can better control the directional flow of the working medium at this end. The first pumping means 11 is connected to the inlet or the outlet.
在第一泵送装置11和进口或出口之间设置第一电动球阀10。第一电动球阀10同样设置在第二管路13上,两端分别与第一泵送装置11和进口或出口相连。A first electric ball valve 10 is provided between the first pumping device 11 and the inlet or outlet. The first electric ball valve 10 is also arranged on the second pipeline 13, and its two ends are respectively connected with the first pumping device 11 and the inlet or outlet.
第一电动球阀10与单片机相连,单片机可控制第一电动球阀10的打开和关闭。在需要对电池模块2进行散热降温时,单片机控制第一电动球阀10打开以及第一泵送装置11运行,工作介质在第二管路13和第一管路4中流动对电池模块2进行换热降温。The first electric ball valve 10 is connected with the single-chip microcomputer, and the single-chip microcomputer can control the opening and closing of the first electric ball valve 10 . When the battery module 2 needs to be radiated and cooled, the single-chip microcomputer controls the opening of the first electric ball valve 10 and the operation of the first pumping device 11, and the working medium flows in the second pipeline 13 and the first pipeline 4 to replace the battery module 2. Heat to cool down.
设置第一电动球阀10可更准确的控制第二管路13的流通与关闭,从而更准确的对电池模块2进行热管理。Setting the first electric ball valve 10 can more accurately control the circulation and closure of the second pipeline 13 , so as to more accurately manage the heat of the battery module 2 .
相应地,第二泵送装置9和第二单向阀7分别位于第三管路14的两端。第二单向阀7为机械阀门,可较好的控制工作介质在该端的定向流动。第二泵送装置9与进口或出口相连。Correspondingly, the second pumping device 9 and the second one-way valve 7 are respectively located at both ends of the third pipeline 14 . The second one-way valve 7 is a mechanical valve, which can better control the directional flow of the working medium at this end. The second pumping means 9 is connected to the inlet or the outlet.
在第二泵送装置9和进口或出口之间设置第二电动球阀。第二电动球阀同样设置在第三管路14上,两端分别与第二泵送装置9和进口或出口相连。A second electric ball valve is provided between the second pumping device 9 and the inlet or outlet. The second electric ball valve is also arranged on the third pipeline 14, and its two ends are respectively connected with the second pumping device 9 and the inlet or outlet.
第二电动球阀与单片机相连,单片机可控制第二电动球阀的打开和关闭。在需要对电池模块2进行加热升温时,单片机控制第二电动球阀打开以及第二泵送装置9运行,工作介质在第三管路14和第一管路4中流动对电池模块2进行换热升温。The second electric ball valve is connected with the single-chip microcomputer, and the single-chip microcomputer can control the opening and closing of the second electric ball valve. When it is necessary to heat up the battery module 2, the single-chip microcomputer controls the opening of the second electric ball valve and the operation of the second pumping device 9, and the working medium flows in the third pipeline 14 and the first pipeline 4 to exchange heat for the battery module 2 heat up.
设置第二电动球阀可更准确的控制第三管路14的流通与关闭,从而更准确的对电池模块2进行热管路。Setting the second electric ball valve can more accurately control the circulation and closure of the third pipeline 14 , so that the battery module 2 can be heated more accurately.
第一电动球阀10和第二电动球阀在没有接收到单片机的控制指令时处于常闭状态。The first electric ball valve 10 and the second electric ball valve are in a normally closed state when they do not receive a control command from the single-chip microcomputer.
在上述实施例的基础上,进一步地,所述第一单向阀5的输出端靠近与其相连的所述出口或所述进口;所述第二单向阀7的输出端靠近与其相连的所述出口或所述进口。On the basis of the above embodiment, further, the output end of the first one-way valve 5 is close to the outlet or the inlet connected thereto; the output end of the second one-way valve 7 is close to all the ports connected thereto. said export or said import.
本实施例基于上述实施例,对第一单向阀5和第二单向阀7的设置进行了说明。In this embodiment, the setting of the first one-way valve 5 and the second one-way valve 7 is described based on the above-mentioned embodiments.
对于第二管路13,第一换热器12位于第一泵送装置11和第一单向阀5之间。第一泵送装置11可限制工作介质在第二管路13中的流通。在第二泵送装置9关闭时,第二管路13在该端是封闭的,工作介质不能流入第二管路13中,第二管路13中的工作介质也不能流出。For the second line 13 , the first heat exchanger 12 is located between the first pumping device 11 and the first non-return valve 5 . The first pumping device 11 can limit the circulation of the working medium in the second pipeline 13 . When the second pumping device 9 is closed, the second pipeline 13 is closed at this end, the working medium cannot flow into the second pipeline 13 and the working medium in the second pipeline 13 cannot flow out.
在第一单向阀5端,第一单向阀5一端与第一换热器12相连,另一端与进口或出口相连。因为在对电池模块2进行加热升温时,主要应防止工作介质流过第一换热器12而导致工作介质温度降低。At the end of the first one-way valve 5 , one end of the first one-way valve 5 is connected with the first heat exchanger 12 , and the other end is connected with the inlet or the outlet. Because when heating the battery module 2 to raise the temperature, it is mainly necessary to prevent the working medium from flowing through the first heat exchanger 12 to cause the temperature of the working medium to decrease.
因此,在第一单向阀5端,应阻止工作介质流向第一换热器12。应使第一单向阀5的输出端朝向出口或进口,这样,可阻挡工作介质流入第二管路13中,可避免影响对电池模块2的加热。Therefore, at the end of the first one-way valve 5 , the working medium should be prevented from flowing to the first heat exchanger 12 . The output end of the first one-way valve 5 should face the outlet or the inlet, so that the working medium can be prevented from flowing into the second pipeline 13 and the heating of the battery module 2 can be avoided.
第一单向阀5输出端朝向进口或出口,在电池模块2需要散热降温时,通过运行第一泵送装置11,也可在第一管路4和第二管路13内实现工作介质的循环流动,从而实现对电池模块2的降温。The output end of the first one-way valve 5 faces the inlet or outlet. When the battery module 2 needs to dissipate heat and cool down, by running the first pumping device 11, the working medium can also be realized in the first pipeline 4 and the second pipeline 13. The circulation flow realizes the cooling of the battery module 2 .
同样的,对于第三管路14,第二换热器8位于第二泵送装置9和第二单向阀7之间。第二泵送装置9可限制工作介质在第三管路14中的流通。在第二泵送装置9关闭时,第三管路14在该端是封闭的,工作介质不能流入第三管路14中,第三管路14中的工作介质也不能流出。Likewise, for the third pipeline 14 , the second heat exchanger 8 is located between the second pumping device 9 and the second one-way valve 7 . The second pumping device 9 can limit the circulation of the working medium in the third line 14 . When the second pumping device 9 is closed, the third pipeline 14 is closed at this end, the working medium cannot flow into the third pipeline 14, and the working medium in the third pipeline 14 cannot flow out either.
在第二单向阀7端,第二单向阀7一端与第二换热器8相连,另一端与进口或出口相连。因为在对电池模块2进行散热降温时,主要应防止工作介质流过第二换热器8而导致工作介质温度升高。At the end of the second one-way valve 7, one end of the second one-way valve 7 is connected with the second heat exchanger 8, and the other end is connected with the inlet or the outlet. Because when the battery module 2 is radiated and cooled, it is mainly to prevent the working medium from flowing through the second heat exchanger 8 to cause the temperature of the working medium to rise.
因此,在第二单向阀7端,应阻止工作介质流向第二换热器8。应使第二单向阀7的输出端朝向出口或进口,这样,可阻挡工作介质流入第三管路14中,可避免影响对电池模块2的散热。Therefore, at the end of the second one-way valve 7 , the working medium should be prevented from flowing to the second heat exchanger 8 . The output end of the second one-way valve 7 should face the outlet or the inlet, so that the working medium can be prevented from flowing into the third pipeline 14 and the heat dissipation of the battery module 2 can be avoided.
第二单向阀7输出端朝向进口或出口,在电池模块2需要加热升温时,通过运行第二泵送装置9,也可在第一管路4和第三管路14内实现工作介质的循环流动,从而实现对电池模块2的升温。The output end of the second one-way valve 7 faces the inlet or outlet. When the battery module 2 needs to be heated up, by running the second pumping device 9, the working medium can also be pumped in the first pipeline 4 and the third pipeline 14. Circulating flow, so as to realize the temperature rise of the battery module 2 .
在上述实施例的基础上,进一步地,参考图2,所述电池模块2内部的电池呈矩阵排列,排成一列的多个电池为一组,多组电池并排可拆卸的连接,所述第一管路4的管道均匀设置在任意两组电池之间。On the basis of the above embodiments, further referring to FIG. 2 , the batteries inside the battery module 2 are arranged in a matrix, and a plurality of batteries arranged in a row form a group, and multiple groups of batteries are detachably connected side by side. The pipes of a pipeline 4 are evenly arranged between any two groups of batteries.
本实施例基于上述实施例,对电池模块2的结构进行了说明。电池模块2是由多个电池设置形成的电池模组。This embodiment describes the structure of the battery module 2 based on the above-mentioned embodiments. The battery module 2 is a battery module formed by arranging a plurality of batteries.
本实施例提供的电池模块2内部的电池呈矩阵排列。矩阵排列的电池包括多列电池。每列电池为一组电池。相邻两组电池之间可拆卸连接。可方便增加或减少电池的组数。可按实际需求增加电池模块2的组数,增加电池的容量。The batteries inside the battery module 2 provided in this embodiment are arranged in a matrix. A matrix arrangement of cells includes multiple columns of cells. Each row of batteries is a group of batteries. The detachable connection between two adjacent groups of batteries. It is convenient to increase or decrease the number of battery packs. The number of groups of battery modules 2 can be increased according to actual needs, so as to increase the capacity of the battery.
对于每组电池,是由多个电池排一列,且可有多层电池。相邻两列电池以及相邻两行电池之间有间隙。第一管路4的管道设置在任意相邻的两列电池之间。For each group of batteries, there are multiple batteries arranged in a row, and there may be multiple layers of batteries. There is a gap between two adjacent columns of batteries and two adjacent rows of batteries. The pipes of the first pipeline 4 are arranged between any two adjacent rows of batteries.
且第一管路4的管道在任意相邻的两列电池之间均匀设置。可在每排电池的相邻两个电池之间均设置一管道。这样,在任一电池的两侧均有管道穿过。可对电池模块2内部的电池进行均匀的加热或散热,减少电池模块2的温差。And the pipes of the first pipeline 4 are evenly arranged between any two adjacent rows of batteries. A pipeline can be arranged between two adjacent batteries in each row of batteries. In this way, there are conduits running through both sides of either cell. The battery inside the battery module 2 can be evenly heated or dissipated to reduce the temperature difference of the battery module 2 .
在上述实施例的基础上,进一步地,在所述电池模块2内部设置多个所述温度传感器6,多个所述温度传感器6在所述电池模块2内部均匀分布,且每个所述温度传感器6与一个所述电池的侧壁接触。On the basis of the above embodiments, further, a plurality of the temperature sensors 6 are arranged inside the battery module 2, and the plurality of temperature sensors 6 are evenly distributed inside the battery module 2, and each of the temperature sensors 6 The sensor 6 is in contact with the side wall of one of said cells.
本实施例基于上述实施例,对温度传感器6的设置进行了说明。可在电池模块2内部设置多个温度传感器6。多个温度传感器6在电池模块2内部均匀分布,用于检测电池模块2不同部位的温度。This embodiment describes the installation of the temperature sensor 6 based on the above-mentioned embodiments. A plurality of temperature sensors 6 may be provided inside the battery module 2 . A plurality of temperature sensors 6 are evenly distributed inside the battery module 2 for detecting the temperature of different parts of the battery module 2 .
每个温度传感器6直接与电池的侧壁接触相连,可直接检测到该部位电池的温度。Each temperature sensor 6 is directly connected to the side wall of the battery, and can directly detect the temperature of the battery at this position.
设置多个均匀分布的温度传感器6可更加准确的获得电池模块2整体的温度情况。Setting a plurality of evenly distributed temperature sensors 6 can obtain the overall temperature of the battery module 2 more accurately.
进一步地,单片机可根据多个温度传感器6所反馈的电池温度来判断控制第二管路13或第三管路14的连通。比如,单片机可将多个温度传感器6所检测的电池温度的平均值作为电池模块2的实际温度,来进一步判断控制第二管路13或第三管路14的连通。Further, the single-chip microcomputer can judge and control the connection of the second pipeline 13 or the third pipeline 14 according to the battery temperature fed back by the multiple temperature sensors 6 . For example, the single-chip microcomputer can use the average value of the battery temperature detected by multiple temperature sensors 6 as the actual temperature of the battery module 2 to further determine and control the connection of the second pipeline 13 or the third pipeline 14 .
在上述实施例的基础上,进一步地,在所述电池模块2内部,所述第一管路4的管道与任一电池之间的间隙中填充绝缘导热介质。On the basis of the above embodiments, further, inside the battery module 2 , the gap between the pipe of the first pipeline 4 and any battery is filled with an insulating and heat-conducting medium.
本实施例基于上述实施例,在电池模块2内部的间隙中填充绝缘导热介质。This embodiment is based on the above-mentioned embodiments, and an insulating and heat-conducting medium is filled in the gap inside the battery module 2 .
在电池模块2内部,任意两列电池之间设置有第一管路4的管道。管道和两边的电池之间存在间隙,即为电池内部空隙3。在电池内部空隙3中填充导热绝缘介质,比如可填充导热胶等材料,将间隙填满。可提高电池模块2与第一管路4之间的抗冲击能力,且能保证导热绝缘性。可降低电池模块2发送危险的可能性。Inside the battery module 2, a pipeline of a first pipeline 4 is provided between any two rows of batteries. There is a gap between the pipe and the batteries on both sides, which is the internal space 3 of the battery. Fill the gap 3 inside the battery with a thermally conductive and insulating medium, such as thermally conductive glue and other materials, to fill up the gap. The impact resistance between the battery module 2 and the first pipeline 4 can be improved, and the thermal conductivity and insulation can be ensured. The possibility of the battery module 2 sending a hazard can be reduced.
进一步地,电池模块2内部相邻两行电池之间的电池内部空隙3中也填充导热绝缘材料。可在电池模块2外部设置外壳1,使电池模块2内部形成一个无缝隙且密封的环境。可提高提高电池模块2与第一管路4之间的抗冲击能力,且能保证导热绝缘性。可降低电池模块2发送危险的可能性。Further, the battery internal space 3 between two adjacent rows of batteries inside the battery module 2 is also filled with thermally conductive insulating material. The casing 1 can be provided outside the battery module 2 to form a seamless and sealed environment inside the battery module 2 . The impact resistance between the battery module 2 and the first pipeline 4 can be improved, and the thermal conductivity and insulation can be ensured. The possibility of the battery module 2 sending a hazard can be reduced.
电池内部空隙3即为电池模块2的外壳1的内部的间隙。The internal space 3 of the battery is the space inside the casing 1 of the battery module 2 .
在上述实施例的基础上,进一步地,所述第一管路4、所述第二管路13和所述第三管路14内的工作介质包括:液态金属。On the basis of the above embodiments, further, the working medium in the first pipeline 4 , the second pipeline 13 and the third pipeline 14 includes: liquid metal.
本实施例基于上述实施例,对工作介质进行了说明。This embodiment describes the working medium based on the above embodiments.
液态金属例如镓铟、镓铟锡和镓铟锡锌等合金,在室温下处于液态,有的甚至在低温下处于液态状态。液态金属可流动,相较传统水溶液,具有沸点高、凝固点低、热导率高和热稳定性强等特性,比热容是水的40倍左右,而且制造工艺不需要高温冶炼,环保无毒,较适合用作冷却介质。Liquid metals such as gallium indium, gallium indium tin and gallium indium tin zinc alloys are in a liquid state at room temperature, and some are even in a liquid state at low temperatures. Liquid metal can flow. Compared with traditional aqueous solutions, it has the characteristics of high boiling point, low freezing point, high thermal conductivity and strong thermal stability. The specific heat capacity is about 40 times that of water, and the manufacturing process does not require high temperature smelting. It is environmentally friendly and non-toxic. Suitable for use as a cooling medium.
进一步地,第一泵送装置11和第二泵送装置9可分别采用电磁泵。液态金属可采用微型电磁泵驱动,降低能耗。Further, the first pumping device 11 and the second pumping device 9 can respectively adopt electromagnetic pumps. Liquid metal can be driven by a micro electromagnetic pump to reduce energy consumption.
本实施例采用液态金属作为工作介质,但对此不作限定,工作介质也可为水或者其他物质。In this embodiment, liquid metal is used as the working medium, but this is not limited, and the working medium may also be water or other substances.
在上述实施例的基础上,进一步地,所述第一管路4、所述第二管路13和所述第三管路14的管道材质包括:铜管。On the basis of the above embodiments, further, the pipe material of the first pipeline 4 , the second pipeline 13 and the third pipeline 14 includes: copper pipe.
本实施例基于上述实施例,对管道的材质进行了说明。第一管路4、第二管路13和第三管理的管道可采用铜管,耐高温且导热性良好。但对此不作限定。This embodiment describes the material of the pipeline based on the above embodiments. The pipelines of the first pipeline 4, the second pipeline 13 and the third management can adopt copper pipes, which are resistant to high temperature and have good thermal conductivity. But this is not limited.
在上述实施例的基础上,进一步地,一种汽车电池热管理系统,将调节电池模块2温度的温控系统与汽车空调系统相结合,利用空调系统的热量或冷量来对电池模块2进行温度控制。通过采用与汽车空调换热器交换热量为基础的电池温度控制系统,可减少整个电动汽车系统的能耗,提高系统的经济性和安全性,既能实现对电池进行有效的散热冷却,又可使电池散发的热量得到回收利用,节约了能源消耗。On the basis of the above embodiments, further, an automotive battery thermal management system, which combines the temperature control system for adjusting the temperature of the battery module 2 with the automotive air-conditioning system, and uses the heat or cold of the air-conditioning system to heat the battery module 2. temperature control. By adopting the battery temperature control system based on exchanging heat with the automobile air conditioner heat exchanger, the energy consumption of the entire electric vehicle system can be reduced, and the economy and safety of the system can be improved. The heat emitted by the battery can be recycled, saving energy consumption.
设置温度传感器6与电池模块2壁相接触,感受电池模块2温度,且输送电子信号给单片机,由单片机控制系统几个电子元器件的运行,从而使上述电池温控系统正常运行。The temperature sensor 6 is set in contact with the wall of the battery module 2 to sense the temperature of the battery module 2 and send an electronic signal to the single-chip microcomputer, which controls the operation of several electronic components of the system, so that the above-mentioned battery temperature control system operates normally.
所述温控系统属于全自动控制,上述温度传感器6是系统的信号感受元件,上述单片机是上述温控系统“心脏”,分配系统能量。The temperature control system is fully automatic control, the temperature sensor 6 is the signal sensing element of the system, and the single chip microcomputer is the "heart" of the temperature control system, which distributes system energy.
第一管路4中的工作介质可对汽车电池进行强制对流换热,以对电池温度进行控制,维持电池处于其最佳工作温度区。The working medium in the first pipeline 4 can perform forced convection heat exchange on the car battery to control the battery temperature and maintain the battery in its optimum working temperature zone.
本实施例提供的一种汽车电池热管理系统,即电池温控系统,通过采用与汽车空调换热来为电池进行热管理,可减少整个汽车的能耗,提高电动汽车的经济性和安全性,既能实现对电池进行有效的散热冷却,又可使汽车电池得到较好保护,延长电视使用寿命,增加电动汽车使用者良好的体验性。The thermal management system of an automobile battery provided in this embodiment, that is, the battery temperature control system, performs heat management for the battery by exchanging heat with the automobile air conditioner, which can reduce the energy consumption of the entire automobile and improve the economy and safety of the electric automobile , not only can achieve effective heat dissipation and cooling for the battery, but also can better protect the car battery, prolong the service life of the TV, and increase the good experience of electric car users.
本实施例提供的一种电池热管理系统,纯电动汽车电池热管理系统中电池放在工作介质为液态金属的管路之间,通过液态金属流体的循环流动对电池进行温控。让电池时刻处于最佳工作环境温度区间内。This embodiment provides a battery thermal management system. In the pure electric vehicle battery thermal management system, the battery is placed between pipelines whose working medium is liquid metal, and the temperature of the battery is controlled through the circulation of the liquid metal fluid. Keep the battery in the best working environment temperature range at all times.
本实施例提供的一种电池热管理系统,可用于纯电动汽车电池。该电池具有矩阵排列,可以按实际需求添加电池的组数,增加电池的容量,电池的组数并不局限。因此,热管理系统的第一管路4因此也可以随着电池模块2的增多而增加。保证每两组电池模块2中间都具有温控系统第一管路4并最终汇聚于主管路,即在电池模块2的两端汇集在出口和进口处。A battery thermal management system provided in this embodiment can be used for pure electric vehicle batteries. The battery has a matrix arrangement, and the number of battery groups can be added according to actual needs to increase the capacity of the battery. The number of battery groups is not limited. Therefore, the first pipeline 4 of the thermal management system can also be increased with the increase of the battery modules 2 . It is ensured that there is a first pipeline 4 of the temperature control system in the middle of each group of battery modules 2 and finally converges on the main pipeline, that is, it gathers at the outlet and the inlet at both ends of the battery modules 2 .
在第一管路4与电池模块2间填充具有良好导热性能的导热绝缘介质,在电池模块2内部间隙中保证填充满导热绝缘介质,通过电池外壳1让电池内部形成一个无缝隙且密封的环境,使电池模块2与温控系统管路之间具有一定抗冲击能力,并保证了其具有导热绝缘性。降低了电池发生危险的系数。A thermally conductive insulating medium with good thermal conductivity is filled between the first pipeline 4 and the battery module 2, and the internal gap of the battery module 2 is guaranteed to be filled with a thermally conductive insulating medium, so that the inside of the battery forms a seamless and sealed environment through the battery case 1 , so that there is a certain impact resistance between the battery module 2 and the pipeline of the temperature control system, and it is ensured that it has thermal conductivity and insulation. The risk factor of battery occurrence is reduced.
温度传感器6用于感受电池内部温度,如果电池温度过高,高于其最佳工作环境温度区间,则控制中心即单片机发出指令,第一电动球阀10打开,散热系统连通,第一泵送装置11开始工作。其泵送流量受控制中心单片机的控制,由电池内部温度决定其流量大小。液态金属泵送到第一换热器12时可以与空调蒸发器中的工作介质进行对流散热,或者可与自然风强制对流散热。The temperature sensor 6 is used to sense the internal temperature of the battery. If the temperature of the battery is too high and is higher than its optimum working environment temperature range, the control center, that is, the single-chip microcomputer, issues an instruction, the first electric ball valve 10 is opened, the heat dissipation system is connected, and the first pumping device 11 to work. Its pumping flow is controlled by the single-chip microcomputer in the control center, and its flow rate is determined by the internal temperature of the battery. When the liquid metal is pumped to the first heat exchanger 12, it can conduct convective heat dissipation with the working medium in the air-conditioning evaporator, or can force convective heat dissipation with natural wind.
温度传感器6用于感受电池内部温度,如果电池温度过低,低于其最佳工作环境温度区间,则控制中心即单片机发出指令,第二泵送装置9开始工作,给热系统连通。其泵送流量受控制中心单片机的控制,由电池内部温度决定其流量大小。液态金属泵送到汽车换热器时可以与汽车发热部位例如空调冷凝器进行热交换,所得热量由液态金属带给电池,提供良好温度环境。The temperature sensor 6 is used to feel the internal temperature of the battery. If the battery temperature is too low, lower than its optimum working environment temperature range, the control center, that is, the single-chip microcomputer, will issue an instruction, and the second pumping device 9 will start to work and communicate with the thermal system. Its pumping flow is controlled by the single-chip microcomputer in the control center, and its flow rate is determined by the internal temperature of the battery. When the liquid metal is pumped to the car heat exchanger, it can exchange heat with the heat-generating parts of the car, such as the air conditioner condenser, and the heat obtained is brought to the battery by the liquid metal to provide a good temperature environment.
本实施例提供的一种汽车电池热管理系统,符合理论设计要求,因此应用于温控系统中可以保证系统的稳定运行;其次,本系统原理简单,效果显著,符合节能应用技术推广的前提条件,在保证装置稳定运行的前提下,温度控制效果良好,对提高纯电动汽车行程数有显著作用;同时,独立的设计和合理的搭配,对原设备运行无影响,且几乎适用于全部工况。The automotive battery thermal management system provided in this embodiment meets the theoretical design requirements, so it can be used in the temperature control system to ensure the stable operation of the system; secondly, the system is simple in principle and effective, and meets the prerequisites for the promotion of energy-saving application technology , under the premise of ensuring the stable operation of the device, the temperature control effect is good, which has a significant effect on increasing the travel number of pure electric vehicles; at the same time, the independent design and reasonable collocation have no effect on the operation of the original equipment, and are applicable to almost all working conditions .
最后,本申请的方法仅为较佳的实施方案,并非用于限定本实用新型的保护范围。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, the method of the present application is only a preferred implementation, and is not intended to limit the protection scope of the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109494429A (en) * | 2018-11-16 | 2019-03-19 | 安徽江淮汽车集团股份有限公司 | A kind of batteries of electric automobile packet thermostatic control system and control method |
| CN112838292A (en) * | 2021-01-08 | 2021-05-25 | 合肥工业大学 | A lithium battery thermal management device and control method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109494429A (en) * | 2018-11-16 | 2019-03-19 | 安徽江淮汽车集团股份有限公司 | A kind of batteries of electric automobile packet thermostatic control system and control method |
| CN109494429B (en) * | 2018-11-16 | 2020-10-09 | 安徽江淮汽车集团股份有限公司 | Constant temperature control system and control method for battery pack of electric vehicle |
| CN112838292A (en) * | 2021-01-08 | 2021-05-25 | 合肥工业大学 | A lithium battery thermal management device and control method |
| CN112838292B (en) * | 2021-01-08 | 2023-02-03 | 合肥工业大学 | Lithium battery heat management device and control method |
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