CN207890589U - A VCM motor shrapnel ear folding device - Google Patents

Abstract

The utility model relates to a VCM motor production technical field, in particular to ear balance equipment is rolled over to VCM motor shell fragment, including the cabinet body, tool transport mechanism, roll over ear mechanism, charging tray transport mechanism and manipulator, the equal fixed mounting of charging tray transport mechanism and tool transport mechanism is at the top of the cabinet body, manipulator and roll over the top that ear mechanism is located between charging tray transport mechanism and the tool transport mechanism and fixed mounting is at the cabinet body, the manipulator walks between tool transport mechanism's pay-off end, roll over the top of ear mechanism and charging tray transport mechanism's storage end, roll over ear mechanism and include location frock and a plurality of driver part, the location frock is located the central point of the rectangle region that a plurality of driver part constitutes and fixed mounting is at the top of the cabinet body. The utility model discloses reduce artificial participation for the work progress of whole process has also improved and has rolled over ear process precision, has improved the work efficiency who rolls over the ear process.

Description

A VCM motor shrapnel ear folding device

technical field

The utility model relates to the technical field of VCM motor production, in particular to a VCM motor shrapnel ear folding device.

Background technique

A voice coil motor is a device that converts electrical energy into mechanical energy, and realizes linear and limited swing angle motion. A device that uses the interaction between the magnetic field from the permanent magnet steel and the magnetic poles in the magnetic field generated by the energized coil conductor to produce regular motion. Because the voice coil motor is a non-commutating power device, its positioning accuracy depends entirely on the feedback and control system, and has nothing to do with the voice coil motor itself. With appropriate positioning feedback and sensing devices, the positioning accuracy can easily reach 10NM, and the acceleration can reach 300g.

At present, many processes are required in the manufacture of voice coil motors. Among the many processes, the process of folding the ears of the shrapnel and swinging the plate is particularly important. In the existing technology, the shrapnel that is processed by the OEM is mostly placed on the ear folding mechanism manually to realize the ear folding operation. , Such a processing method increases the output of manpower, and will also make the processing accuracy part accurate, which in turn will affect the processing efficiency.

Utility model content

The purpose of the utility model is to provide a VCM motor shrapnel ear folding device for the deficiencies of the prior art.

In order to solve the above problems, the utility model provides the following technical solutions:

A VCM motor shrapnel folding ear swinging device, including a cabinet body, a jig transmission mechanism, an ear folding mechanism, a material tray transmission mechanism and a manipulator, and the material tray transmission mechanism and the jig transmission mechanism are fixedly installed on the top of the cabinet body The manipulator 5 and the ear folding mechanism 3 are located between the tray conveying mechanism 4 and the jig conveying mechanism 2 and are fixedly installed on the top of the cabinet 1. The manipulator 5 includes a positioning seat installed on the top of the cabinet 1, a drive Mechanism and mechanical arm 5a, the driving mechanism drives the mechanical arm 5a to move the product between the feeding end of the fixture transmission mechanism 2, the top of the ear folding mechanism 3 and the storage end of the tray transmission mechanism 4, and the ear folding mechanism includes positioning Tooling and several driving components, the several driving components are distributed on the top of the cabinet in a rectangular shape, the positioning tool is located at the center of the rectangular area formed by the several driving components and is fixedly installed on the top of the cabinet.

Further, each driving part includes a positioning plate, a first air cylinder and an air clamp, the first air cylinder is vertically arranged on the side of the positioning plate, the telescopic rod of the first air cylinder is vertically arranged upward, and the telescopic rod A connecting plate is arranged on the top of the connecting plate, and the air clamp is horizontally arranged on the top of the connecting plate and the clamping direction is set toward the positioning tool.

Further, the fixture transmission mechanism includes a first frame, a fixture, a first driving motor, two first conveyor belts arranged at intervals, and a plurality of pulleys respectively arranged at both ends of the frame, and the frame is fixedly installed On the top of the cabinet, two first conveyor belts are sleeved on a plurality of pulleys and rotate with them. The middle position of the jig transmission mechanism is provided with a clamping station, and the clamping station includes a positioning mechanism and The clamping mechanism, the positioning mechanism and the clamping mechanism cooperate with each other.

Further, the clamping mechanism includes two clamping parts for clamping the sharp corners at both ends of the jig, each of the clamping parts includes a pressing block and a second cylinder, and the pressing block The end is fixedly installed on the end of the telescopic rod of the second cylinder.

Further, the positioning mechanism includes a mounting plate, a fixed block and a third air cylinder, the third air cylinder is vertically installed on the mounting plate, the telescopic rod of the third air cylinder is set vertically downward, and the fixed block is fixed It is installed at the end of the telescopic rod of the third air cylinder, and the end of the third air cylinder is arranged between the two first conveyor belts.

Further, the tray transmission mechanism includes a second frame, a second conveyor belt, a first storage area, a second storage area and a third storage area, and the second frame is fixedly installed on the top of the cabinet , the second frame and the first frame are arranged parallel to each other, pulleys are respectively provided at both ends of the second frame, the second conveyor belt is sleeved on the pulleys, and the first storage area The second storage area and the third material storage area are respectively arranged at the two ends of the second frame, and the second material storage area is driven on the second transmission belt and located in the middle of the second frame in the working state.

Further, the first material storage area includes a first tray frame, a fourth cylinder and a first fixing frame, the first fixing frame is fixedly installed at one end of the second frame, and the first tray frame is fixed Installed on the first fixed frame, the fourth air cylinder is located directly below the first tray frame.

Further, the third storage area includes a plurality of stacked trays, a second tray rack and a second fixing frame, the second fixing frame is fixedly installed on the other end of the second frame, and the first The side of the second tray rack is provided with a plurality of fifth air cylinders distributed in a rectangular shape for limiting the tray, and the side of the second tray rack is provided with a positioning block corresponding to each of the fifth air cylinders.

Further, the driving component is fixedly mounted on the positioning seat, the mechanical arm is mounted on the top of the driving component, and the mechanical arm is mounted on the driving component.

Further, the end of the mechanical arm is provided with a suction nozzle for picking up the product to be folded, and the suction nozzle is an elastic nozzle.

Beneficial effects: a VCM motor shrapnel ear folding device of the utility model places the processed shrapnel on the jig, and the jig for the shrapnel processed on behalf of the jig is transmitted to the clamping of the jig drive belt through the transmission of the jig drive belt. When in the station, the third cylinder pushes the fixed block through the telescopic rod so that the whole cylinder body of the third cylinder moves upwards to lift up the jig with the processing shrapnel, and the second cylinder drives the block to the sharp corner of the jig The movement will press the jig tightly, the suction nozzle on the manipulator will absorb the processed shrapnel, and the positioning tool of the ear folding mechanism of the handling device will be clamped by an air clip on each side ear of the corresponding shrapnel. Clamp the movement of the corresponding first cylinder in the vertical direction to realize the ear folding of the shrapnel, and the processed shrapnel is then sucked and transported by the manipulator to the empty tray moving on the second conveyor belt, and then conveyed through the second conveyor belt , transfer the filled trays to the third storage area, and stack the filled trays layer by layer through the push of the fourth cylinder, which reduces manual participation, speeds up the working process of the whole process, and improves the folding ears. The process precision improves the working efficiency of the ear folding process.

Description of drawings

Fig. 1 is the three-dimensional structure schematic diagram one of the present utility model;

Fig. 2 is a three-dimensional structural schematic diagram 1 of the fixture transmission mechanism of the present invention;

Fig. 3 is the three-dimensional structure schematic diagram two of the present utility model;

Fig. 4 is a three-dimensional structural schematic diagram II of the fixture transmission mechanism of the present invention;

Fig. 5 is the three-dimensional structure schematic diagram three of the utility model;

Fig. 6 is a three-dimensional structural schematic diagram four of the utility model;

Fig. 7 is the enlarged view of place A in Fig. 6;

Explanation of reference numerals: cabinet body 1, jig transmission mechanism 2, first frame 2a, jig 2b, first drive motor 2c, first conveyor belt 2d, positioning mechanism 2e, mounting plate 2e1, fixing block 2e2, third Air cylinder 2e3, clamping mechanism 2f, pressing block 2g, second air cylinder 2h, ear folding mechanism 3, positioning tooling 3a, driving part 3b, positioning plate 3b1, first air cylinder 3b2, air clamp 3b3, tray transfer mechanism 4, The second frame 4a, the second conveyor belt 4b, the first storage area 4c, the second storage area 4d, the third storage area 4e, the manipulator 5, the manipulator arm 5a, and the suction nozzle 5b.

Detailed ways

Below in conjunction with accompanying drawing and embodiment of description, the specific embodiment of the utility model is described in further detail:

Referring to Fig. 1 to Fig. 7, a VCM motor shrapnel ear-folding device includes a cabinet body 1, a jig transfer mechanism 2, an ear-folding mechanism 3, a tray transfer mechanism 4 and a manipulator 5, and the tray transfer Both the mechanism 4 and the jig transfer mechanism 2 are fixedly installed on the top of the cabinet 1, and the manipulator 5 and the ear folding mechanism 3 are located between the tray transfer mechanism 4 and the jig transfer mechanism 2 and are fixedly installed on the top of the cabinet 1 , the manipulator 5 includes a positioning seat installed on the top of the cabinet 1, a driving mechanism and a mechanical arm 5a, and the driving mechanism drives the mechanical arm 5a on the feeding end of the jig transmission mechanism 2, the top of the ear folding mechanism 3 and the tray transmission mechanism 4 to move products between the storage ends, the ear folding mechanism 3 includes positioning tooling 3a and several driving parts 3b, several driving parts 3b are distributed on the top of the cabinet body 1 in a rectangular shape, and the positioning tooling 3a is located in several The central position in the rectangular area formed by the driving part 3b is fixedly installed on the top of the cabinet 1. The manipulator 5 realizes the automatic processing of shrapnel integrating loading, handling and unloading through multiple sensing devices, and through the air The cooperation of the clamp 3b3 and the cylinder realizes the automatic ear folding process.

Each driving part 3b includes a positioning plate 3b1, a first cylinder 3b2 and an air clamp 3b3, the first cylinder 3b2 is vertically arranged on the side of the positioning plate 3b1, and the telescopic rod of the first cylinder 3b2 is vertically arranged upwards, The top of the telescopic rod is provided with a connecting plate, the air clamp 3b3 is horizontally arranged on the top of the connecting plate and the clamping direction is set towards the positioning tool 3a, and the side of the shrapnel is clamped by the upper and lower air claws of the air clamp 3b3 , when the first cylinder 3b2 moves up and down in the vertical direction, the air claw is driven to fold the side of the shrapnel.

The jig transfer mechanism 2 includes a first frame 2a, a jig 2b, a first drive motor 2c for driving the jig transfer mechanism 2 to rotate, two first conveyor belts 2d arranged at intervals, and two conveyor belts 2d respectively arranged on two sides of the frame. The frame is fixedly installed on the top of the cabinet 1, and the two first conveyor belts 2d are sleeved on the multiple pulleys and rotate with them. The middle position of the jig transmission mechanism 2 is provided with The clamping station includes a positioning mechanism 2e and a clamping mechanism 2f. The positioning mechanism 2e and the clamping mechanism 2f cooperate with each other to realize the transfer of the jig 2b equipped with the processing shrapnel, satisfying the Gripping of products.

The clamping mechanism 2f includes two clamping parts for clamping the sharp corners at both ends of the jig, and each of the clamping parts includes a pressing block 2g and a second cylinder 2h, and the pressing block 2g The end is fixedly installed on the end of the telescopic rod of the second cylinder 2h, and the pressing blocks 2g at both ends are pushed by the corresponding second cylinder 2h to securely lock the jig 2b equipped with the processing shrapnel.

The positioning mechanism 2e includes a mounting plate 2e1, a fixed block 2e2 and a third cylinder 2e3, the third cylinder 2e3 is vertically installed on the mounting plate 2e1, and the telescopic rod of the third cylinder 2e3 is vertically arranged downwards, so The fixed block 2e2 is fixedly installed on the end of the telescopic rod of the third cylinder 2e3, and the end of the third cylinder 2e3 is arranged between the two first conveyor belts 2d, and positioned at the position where the jig 2b is transported to the clamping mechanism 2f The third cylinder 2e3 on the mechanism 2e lifts the jig 2b, so that the jig 2b can be suspended above the first conveyor belt 2d, and the manipulator 5 can transfer the processed shrapnel to the positioning tool 3a.

The tray transfer mechanism 4 includes a second frame 4a, a second conveyor belt 4b, a first storage area 4c, a second storage area 4d and a third storage area 4e, and the second frame 4a is fixedly installed on On the top of the cabinet 1, the second frame 4a and the first frame 2a are arranged parallel to each other, the two ends of the second frame 4a are respectively provided with pulleys, and the second conveyor belt 4b is sleeved on the pulleys. Above, the first material storage area 4c and the third material storage area 4e are respectively arranged at the two ends of the second frame 4a. In the working state, the second material storage area 4d is driven on the second transmission belt and located on the second machine frame. The middle part of the rack 4a satisfies the centralized placement of processed products and reduces the output of manpower.

The first material storage area 4c includes a first tray frame, a fourth cylinder and a first fixed mount, the first fixed mount is fixedly installed on one end of the second frame 4a, and the first tray frame is fixedly installed On the first fixed frame, the fourth cylinder is located directly below the first tray frame, and the lower end of the first tray frame is provided with a through hole for the feed tray to pass through, and the tray filled with material enters under the transmission of the conveyor belt. The first tray rack realizes the stacking of trays.

The third material storage area 4e includes a plurality of stacked trays, a second tray rack and a second fixed mount, the second fixed mount is fixedly installed on the other end of the second frame 4a, the second The side of the tray rack is provided with a plurality of fifth air cylinders distributed in a rectangular shape for limiting the tray, and the side of the second tray rack is provided with a positioning block corresponding to each fifth cylinder, and the through hole is the first The five-cylinder control regularly places the next empty tray to realize the filling of processed products.

The driving part 3b is fixedly installed on the positioning seat, the mechanical arm 5a is installed on the top of the driving part 3b, the mechanical arm 5a is installed on the driving part 3b, and the multi-dimensional transmission of the manipulator 5 realizes the control of each station. The products are clamped and placed.

The end of the mechanical arm 5a is provided with a suction nozzle 5b for picking up the product to be folded. The suction nozzle 5b is an elastic suction nozzle 5b, and the accurate product can be clamped.

The above is only a preferred embodiment of the present utility model, and does not make any limitation to the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the present utility model.

Claims (10)

1. a kind of VCM motor shrapnel rolls over ear balance equipment, it is characterised in that：Including cabinet (1), jig transport mechanism (2), folding ear Mechanism (3), tray conveyor structure (4) and manipulator (5), the tray conveyor structure (4) and jig transport mechanism (2) are fixed Top mounted on cabinet (1), the manipulator (5) and folding ear mechanism (3) are located at tray conveyor structure (4) and jig conveyer Between structure (2) and it is fixedly mounted on the top of cabinet (1), the manipulator 5 includes the positioning being mounted at the top of cabinet (1) Seat, driving mechanism and mechanical arm (5a), driving mechanism driving manipulator arm (5a) jig transport mechanism (2) feeding side, Mobile product between the top of ear mechanism (3) and the storing end of tray conveyor structure (4) is rolled over, the folding ear mechanism (3) includes Positioning tool (3a) and several driving parts (3b), several rectangular tops for being distributed in cabinet (1) of driving part (3b), The positioning tool (3a) is located at the center in the rectangular area of several driving parts (3b) composition and fixed installation Top in cabinet (1).

2. a kind of VCM motor shrapnel according to claim 1 rolls over ear balance equipment, it is characterised in that：Each driving part (3b) includes positioning plate (3b1), the gentle folder (3b3) of the first cylinder (3b2), and first cylinder (3b2) is vertically arranged in fixed The side of position plate (3b1), the telescopic rod of first cylinder (3b2) are arranged straight up, and the top of the telescopic rod, which is equipped with, to be connected Fishplate bar, the gas folder (3b3) is horizontally set on the top of connecting plate and grips direction to be arranged towards positioning tool (3a).

3. a kind of VCM motor shrapnel according to claim 1 rolls over ear balance equipment, it is characterised in that：The jig transmission Mechanism (2) includes the first rack (2a), jig (2b), the first driving motor (2c), two spaced first conveyer belts (2d) and the multiple belt wheels for being separately positioned on rack both ends, the rack are fixedly mounted on the top of cabinet (1), two first biographies It send band (2d) to be set on multiple belt wheels and coordinates rotation, the centre position of the jig transport mechanism (2) to be equipped with folder with it Take station, the gripping station includes detent mechanism (2e) and clamp system (2f), the detent mechanism (2e) and clamp system (2f) cooperates.

4. a kind of VCM motor shrapnel according to claim 3 rolls over ear balance equipment, it is characterised in that：The clamp system (2f) includes two clamping components for clamping fixture both ends sharp corner, and each clamping component includes pushing against block (2g) With the second cylinder (2h), the end for pushing against block (2g) is fixedly mounted on the end of the second cylinder (2h) telescopic rod.

5. a kind of VCM motor shrapnel according to claim 4 rolls over ear balance equipment, it is characterised in that：The detent mechanism (2e) includes mounting plate (2e1), fixed block (2e2) and third cylinder (2e3), and the third cylinder (2e3) is vertically installed at peace In loading board (2e1), the telescopic rod of the third cylinder (2e3) is arranged straight down, and the fixed block (2e2) is fixedly mounted on The end of the end of three cylinders (2e3) telescopic rod, the third cylinder (2e3) is arranged between two the first conveyer belts (2d).

6. a kind of VCM motor shrapnel according to claim 1 rolls over ear balance equipment, it is characterised in that：The charging tray transmission Mechanism (4) includes the second rack (4a), the second conveyer belt (4b), the first storing area (4c), the second storing area (4d) and third storage Expect area (4e), second rack (4a) is fixedly mounted on the top of cabinet (1), second rack (4a) and the first rack (2a) is arranged in parallel, and the both ends of second rack (4a) are respectively equipped with belt wheel, and second conveyer belt (4b) is set in On belt wheel, first storing area (4c) and third storing area (4e) are separately positioned on the both ends of the second rack (4a), are working The second storing area (4d) is driven on the second transmission belt and positioned at the intermediate position of the second rack (4a) under state.

7. a kind of VCM motor shrapnel according to claim 6 rolls over ear balance equipment, it is characterised in that：First storing Area (4c) includes the first charging tray frame, the 4th cylinder and the first fixed frame, and first fixed frame is fixedly mounted on the second rack The one end of (4a), the first charging tray frame are fixedly mounted on the first fixed frame, and the 4th cylinder is being located at the first charging tray frame just Lower section.

8. a kind of VCM motor shrapnel according to claim 7 rolls over ear balance equipment, it is characterised in that：The third storing Area (4e) includes multiple charging trays stacked, the second charging tray frame and the second fixed frame, and second fixed frame is fixedly mounted on second The side of the other end of rack (4a), the second charging tray frame is equipped with fiveth gas of multiple rectangular distributions for being limited to charging tray Cylinder, the side of the second charging tray frame are all provided with that there are one locating pieces corresponding to each 5th cylinder.

9. a kind of VCM motor shrapnel according to claim 1 rolls over ear balance equipment, it is characterised in that：The driving part (3b) is fixedly mounted on positioning seat, and the mechanical arm (5a) is mounted on the top of driving part (3b), the mechanical arm (5a) is mounted on driving part (3b).

10. a kind of VCM motor shrapnel according to claim 9 rolls over ear balance equipment, it is characterised in that：The mechanical arm The end of (5a) is equipped with the suction nozzle (5b) for drawing ear product to be rolled over, and the suction nozzle (5b) is elastic suction nozzle (5b).