CN207866490U - Detection device for synchronizer - Google Patents
Detection device for synchronizer Download PDFInfo
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- CN207866490U CN207866490U CN201820280696.1U CN201820280696U CN207866490U CN 207866490 U CN207866490 U CN 207866490U CN 201820280696 U CN201820280696 U CN 201820280696U CN 207866490 U CN207866490 U CN 207866490U
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- synchronizer
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- connecting plate
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- 238000001514 detection method Methods 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000004441 surface measurement Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000000523 sample Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000005622 photoelectricity Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 22
- 238000010586 diagram Methods 0.000 description 5
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses the detection devices for synchronizer, including rack, outer circle testing agency is disposed in the rack, inner circle testing agency, switching mechanism and end surface measurement mechanism, further include that product is delivered to outer circle testing agency successively, inner circle testing agency, the Material moving device of switching mechanism and end surface measurement mechanism, the inner circle testing agency, it is both provided with clamping and rotating system below outer circle testing agency and end surface measurement mechanism, the detection line of the utility model can carry out carrying out flaw detection successively to each detection faces of synchronizer, and turning operation is carried out without artificial during carrying out flaw detection, so that detection efficiency is high, hand labor intensity is low.
Description
Technical field
The utility model is related to a kind of detection devices for synchronizer, more particularly to are used for the detection device of synchronizer.
Background technology
There are one very important equipment for the inside configuration of manual transmission, that is, " synchronizer ".The effect of synchronizer
It is very it will be apparent that is exactly to change to this gear at once since power output end gear rotational speed will be faster than when shifting gears
If gear by force fills in the gear that one rotates at a slow speed in one high-speed rotating gear without synchronizer, is certain to send out
Raw the phenomenon that beating tooth, needs to be detected synchronizer, to check that each surface of synchronizer has not after the completion of synchronizer production
Have damage, at present when checking, need the bottom end faces of the internal circular surfaces to the upper end of synchronizer, outer round surface and synchronizer into
Row carrying out flaw detection, is the detection that hand-held defectoscope carries out each face when detecting at present, therefore inefficiency.
Utility model content
The technical issues of the utility model solves is to provide a kind of detection device for synchronizer improving detection efficiency.
Technical solution adopted by the utility model to solve its technical problems is：For the detection device of synchronizer, including
Rack is disposed with outer circle testing agency, inner circle testing agency, switching mechanism and end surface measurement mechanism in the rack, also
Include product is delivered to successively outer circle testing agency, inner circle testing agency, switching mechanism and end surface measurement mechanism material moving machine
Structure further includes the clamping and rotating system being arranged in interior loop truss mechanism, outer circle testing agency and end surface measurement mechanism.
It is further：The first end face testing agency, second end face testing agency and the first inner circle testing agency are equal
Including mounting bracket, it is provided with the first lead screw module in the mounting bracket, further includes being arranged on the first lead screw module by first
The probe chain connecting plate of bar module driving, is provided with flaw detection sensor on the probe chain connecting plate, and good includes setting in mounting bracket one
The photoelectric sensor of side, the probe chain connecting plate side are provided with to photoelectric sensor with the photoelectricity catch of block signal.
It is further：The switching mechanism includes that rotary cylinder chain connecting plate and driving rotary cylinder chain connecting plate are rotation behaviour
The rotary cylinder of work is provided with fixture lower plate on the rotary cylinder chain connecting plate, is provided on fixture above the fixture lower plate
Plate further includes the clamp cylinder for driving fixture to upper plate and being moved to fixture lower plate direction.
It is further：The Material moving device includes the second lead screw module and the driving that is moved on the second lead screw module
Plate further includes bogie, and the haul tooling for carrying product is provided on the bogie, further includes being fixed in driving plate
The first driving cylinder for driving haul tooling to be moved to the line of production.
It is further：The clamping and rotating system includes rotating mounting rack, and clamping jaw is provided on the rotating mounting rack
The electric rotating machine that cylinder and driving clamping jaw cylinder rotate further includes the vertical drive that driving rotation peace pivoted frame does vertical and straight movement
It takes offence cylinder.
The utility model has the beneficial effects that：The detection line of the utility model can carry out each detection faces of synchronizer successively
Carrying out flaw detection, and turning operation is carried out without artificial during carrying out flaw detection, so that detection efficiency is high, hand labor
Intensity is low.
Description of the drawings
Fig. 1 is the detection device schematic diagram for synchronizer.
Fig. 2 is outer circle testing agency schematic diagram.
Fig. 3 is switching mechanism schematic diagram.
Fig. 4 is Material moving device schematic diagram.
Fig. 5 is clamping and rotating system schematic diagram.
In figure label for：Outer circle testing agency 2, mounting bracket 21, the first lead screw module 22, probe chain connecting plate 23, flaw detection pass
Sensor 24, photoelectric sensor 25, photoelectricity catch 26, inner circle testing agency 3, switching mechanism 4, rotary cylinder chain connecting plate 41, rotation
Cylinder 42, fixture lower plate 43, fixture upper plate 44, clamp cylinder 45, end surface measurement mechanism 5, Material moving device 7, the second lead screw module
71, driving plate 72, bogie 73, haul tooling 74, first drive cylinder 75, clamping and rotating system 8, rotating mounting rack 81, folder
Pawl cylinder 82, electric rotating machine 83, vertical driving cylinder 84.
Specific implementation mode
The utility model is further illustrated with reference to the accompanying drawings and detailed description.
Detection device for synchronizer as shown in Figure 1, including rack are disposed with outer loop truss in the rack
Mechanism 2, inner circle testing agency 3, switching mechanism 4 and end surface measurement mechanism 5 further include that product is delivered to outer circle detection machine successively
Structure 2, inner circle testing agency 3, switching mechanism 4 and end surface measurement mechanism 5 Material moving device 7, further include be arranged in interior loop truss machine
The clamping and rotating system 8 of structure 3, outer circle testing agency 2 and end surface measurement mechanism 5, when carrying out specific works, Material moving device 7 will
Product is pushed at outer circle mechanism, and clamping product is driven product to rotate by clamping and rotating system 8, to carry out outer round surface spy
Injury is managed, and product is pushed at inner circle testing agency 3 again after the completion of detection, clamping product is driven production by clamping and rotating system 8
Product rotate, and to carry out inner circle carrying out flaw detection, after the completion of inner circle carrying out flaw detection, product is pushed into switching mechanism 4 by Material moving device 7,
After product is overturn 180 degree by switching mechanism 4, product is transferred at end surface measurement mechanism 5 by Material moving device 7 again, clamps whirler
Clamping product is driven product to rotate by structure 8, and to carry out carrying out flaw detection to end face, the detection line of the utility model can be to same
Each detection faces of step device carry out carrying out flaw detection successively, and carry out turning operation without artificial during carrying out flaw detection, to
So that detection efficiency is high, hand labor intensity is low.
On the basis of the above, as shown in Fig. 2, the outer circle testing agency 2, inner circle testing agency 3 and end surface measurement mechanism 5
Include mounting bracket 21, the first lead screw module 22 is provided in the mounting bracket 21, further includes being arranged in the first lead screw module 22
On the probe chain connecting plate 23 that is driven by the first lead screw module 22, be provided with flaw detection sensor 24 on the probe chain connecting plate 23, it is good
Including the photoelectric sensor 25 in 21 side of mounting bracket is arranged, 23 side of probe chain connecting plate is provided with to photoelectric sensor 25
With the photoelectricity catch 26 of block signal, when being detected, the first lead screw module 22 driving probe chain connecting plate 23 moves downward, and makes
The flaw detection sensor 24 for obtaining outer circle testing agency 2 detects the outer round surface of synchronizer, the flaw detection sensor 24 of inner circle testing agency 3
The internal circular surfaces of synchronizer are detected, the flaw detection sensor 24 of end surface measurement mechanism 5 detects the end face of synchronizer, to synchronizer
Each face carries out carrying out flaw detection, and the setting of photoelectric sensor 25 can position the lifting position of flaw detection sensor 24,
So that flaw detection sensor 24 can drop to certain position every time, the accurate detection to synchronizer is realized.
On the basis of the above, as shown in figure 3, the switching mechanism 4 includes 42 chain connecting plate 41 of rotary cylinder and driving rotation
42 chain connecting plate 41 of cylinder does the rotary cylinder 42 of rotation process, and fixture lower plate is provided on 42 chain connecting plate 41 of the rotary cylinder
43,43 top of the fixture lower plate is provided with fixture upper plate 44, further includes driving fixture to upper plate 44 to transport to 43 direction of fixture lower plate
Dynamic clamp cylinder 45, when product is transported between the fixture upper plate 44 of switching mechanism 4 and fixture lower plate 43, clamp cylinder
45, which drive fixture to upper plate 44, moves downward so that synchronizer is fixed between fixture upper plate 44 and fixture lower plate 43, is then revolved
Rotaring cylinder 42 drives cylinder chain connecting plate to rotate 180 degree so that synchronizer realizes overturning, and after overturning, clamp cylinder 45 drives fixture to
Upper plate 44 moves upwards, and unclamps synchronizer so that synchronizer can be removed.
On the basis of the above, as shown in figure 4, the Material moving device 7 is including the second lead screw module 71 and in the second lead screw mould
The driving plate 72 moved in group 71, further includes bogie 73, the truckers for carrying product is provided on the bogie 73
74 are filled, further includes the first driving cylinder 75 being fixed in driving plate 72 for driving haul tooling 74 to be moved to the line of production,
In specific works, the first driving cylinder 75 drives haul tooling 74 to stretch to synchronizer, and synchronizer is stuck in haul tooling 74,
Then the second lead screw module 71 driving driving plate 72 moves so that synchronizer can be transported to specified work by haul tooling 74 successively
Position, and when installing multiple haul toolings 74 simultaneously, the synchronous of multiple synchronizers can be carried out at the same time and carried, it is convenient and efficient.
On the basis of the above, as shown in figure 5, the clamping and rotating system 8 includes rotating mounting rack 81, the rotation installation
The electric rotating machine 83 for being provided with clamping jaw cylinder 82 on frame 81 and clamping jaw cylinder 82 being driven to rotate further includes driving rotation peace
Pivoted frame does the vertical driving cylinder 84 of vertical and straight movement, when the haul tooling 74 of Material moving device 7 is by product clamping jaw 82 top of cylinder,
Clamping jaw cylinder 82 rises and from side by clamping product, and after clamping jaw cylinder 82 is by clamping product, electric rotating machine 83 drives clamping jaw
Cylinder 82 rotates so that flaw detection sensor 24 can carry out carrying out flaw detection to the entire circumferential surface of product, to ensure to entire product
The integrality of carrying out flaw detection is carried out, after the completion of detection, product is unclamped and declined by clamping jaw cylinder 82 so that Material moving device 7 can incite somebody to action
Product moves on to next station.
Particular embodiments described above has carried out into one the purpose of this utility model, technical solution and advantageous effect
Step is described in detail, it should be understood that the foregoing is merely specific embodiment of the utility model, is not limited to this
Utility model, within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done should all wrap
Containing being within the protection scope of the utility model.
Claims (5)
1. for the detection device of synchronizer, including rack, it is characterised in that：Outer circle detection machine is disposed in the rack
Structure (2), inner circle testing agency (3), switching mechanism (4) and end surface measurement mechanism (5), further include that product is delivered to outer circle successively
Testing agency (2), inner circle testing agency (3), switching mechanism (4) and end surface measurement mechanism (5) Material moving device (7), further include
Clamping and rotating system (8) in interior loop truss mechanism (3), outer circle testing agency (2) and end surface measurement mechanism (5) is set.
2. being used for the detection device of synchronizer as described in claim 1, it is characterised in that：It is the outer circle testing agency (2), interior
Loop truss mechanism (3) and end surface measurement mechanism (5) include mounting bracket (21), and the first lead screw is provided in the mounting bracket (21)
Module (22) further includes the probe chain connecting plate that setting is driven on the first lead screw module (22) by the first lead screw module (22)
(23), it is provided with flaw detection sensor (24) on the probe chain connecting plate (23), good includes light of the setting in mounting bracket (21) side
Electric transducer (25), described probe chain connecting plate (23) side are provided with to photoelectric sensor (25) with the photoelectricity catch of block signal
(26)。
3. being used for the detection device of synchronizer as described in claim 1, it is characterised in that：The switching mechanism (4) includes rotation
Rotaring cylinder (42) chain connecting plate (41) and driving rotary cylinder (42) chain connecting plate (41) do the rotary cylinder (42) of rotation process, described
It is provided with fixture lower plate (43) on rotary cylinder (42) chain connecting plate (41), fixture upper plate is provided with above the fixture lower plate (43)
(44), further include the clamp cylinder (45) for driving fixture to upper plate (44) and being moved to fixture lower plate (43) direction.
4. being used for the detection device of synchronizer as described in claim 1, it is characterised in that：The Material moving device (7) includes the
Two lead screw modules (71) and the driving plate (72) moved on the second lead screw module (71), further include bogie (73), the drive
It is provided with the haul tooling (74) for carrying product in moving frame (73), further includes being fixed in driving plate (72) for driving fortune
The first driving cylinder (75) that material tooling (74) is moved to the line of production.
5. being used for the detection device of synchronizer as described in claim 1, it is characterised in that：Clamping and rotating system (8) packet
Rotating mounting rack (81) is included, clamping jaw cylinder (82) is provided on the rotating mounting rack (81) and driving clamping jaw cylinder (82) does and revolves
The dynamic electric rotating machine (83) of transhipment further includes the vertical driving cylinder (84) that driving rotation peace pivoted frame does vertical and straight movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820280696.1U CN207866490U (en) | 2018-02-28 | 2018-02-28 | Detection device for synchronizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820280696.1U CN207866490U (en) | 2018-02-28 | 2018-02-28 | Detection device for synchronizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207866490U true CN207866490U (en) | 2018-09-14 |
Family
ID=63455547
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820280696.1U Active CN207866490U (en) | 2018-02-28 | 2018-02-28 | Detection device for synchronizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207866490U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333406A (en) * | 2018-09-17 | 2019-02-15 | 嘉兴正野新材料有限公司 | A kind of automobile gear production detection clamping device with protective capability |
-
2018
- 2018-02-28 CN CN201820280696.1U patent/CN207866490U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333406A (en) * | 2018-09-17 | 2019-02-15 | 嘉兴正野新材料有限公司 | A kind of automobile gear production detection clamping device with protective capability |
| CN109333406B (en) * | 2018-09-17 | 2024-06-07 | 台州蓝天企业服务有限公司 | Clamping device with protective capability for automobile gear production detection |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: Room 01, Building 31, 4168 Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Desisen Electronics Co. Ltd. Address before: Room 1307, Building 112, Yingchun South Road, Chengnan Street, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: Suzhou Desisen Electronics Co. Ltd. |
|
| CP02 | Change in the address of a patent holder |